7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2151770 -1
DESCRIPTION
B
2151770 -2
FINE CRIMP HEIGHT ADJUST
B
2151770 -5
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
SERVO
LATCH PLATE 12
2151770 -6
B
NON-CRIMP HEIGHT ADJUST
2151770 -7
B
FINE CRIMP HEIGHT ADJUST
7- 2151770 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
B
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
2119950-1
1338683-1
2161326-1
-
2119951-1
-
2119949-1
1338683-1
2119951-1
-
2161326-1
-
2119949-1
1338683-1
2119950-1
5-18022-5
-
-
-
-
-
-
-
1901094-3
5-18022-5
2119653-1
8- 2151770 -4
8- 2151770 -5
8- 2151770 -4
5-18022-5
5-18022-5
-
-
2119799-1
8- 2151770 -5
1338683-1
-
2119641-1
CRIMP
WIRE
INSUL
SIZE
-
-
1901094-3
-
2119653-1
2119641-1
-
-
-
-
3.60 mm [.142]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
-
(QUANTITY 2)
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TYPE
-
MOLEX TERMINAL
TERMINAL PUSH-ON CRIMP
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.13-5.14 mm [.202-.202 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
ATS-638821100
-
-
MOLEX CRIMP SPECIFICATION
-
INSULATION DIAMETER RANGE
-
2.60-3.20 mm [.102-.126 IN]
-
-
-
-
6
TERMINALS APPLIED
TE TERMINAL
2113299-1
MOLEX TERMINAL
40-02-1602
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
2113299-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
-
-
MOLEX TERMINAL
41422-5001
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
WIRE
SIZE
14 AWG OR 2.00mm2
16 AWG OR 1.30mm2
18 AWG OR 0.80mm2
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.725+/-0.025 [.068+/-.001]
1.625+/-0.025 [.064+/-.001]
1.525+/-0.025 [.060+/-.001]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
-
9
9.4
W1__DWG_CRIMP_HT_1
10.5
11.6
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
7
8
9
10
2151770
2151770
2151770
2151770
-
-4
-4
-5
-6
1
A
11
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
6
-
1
1
1
1
1
1
-77 -7
1
1
1
1
1
-6
1
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
1
-2
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
-1
PART NO
1
1
1
1
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-9
1
2079764
1
2119083
260
252
250
249
248
247
246
245
244
243
242
ITEM
NO
-
1
-
1
1
-
1
1
1
1
-
1
1
1
REF
1
2
1
1
1
1
1
1
2
4
1
3
2
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-77 -7
1
1
2
1
P
LTR
DESCRIPTION
DATE
DWN
APVD
1
DEVELOPMENT
21SEP2012
YY
SX
A
RELEASED
21NOV2012
YY
SX
B
ECR-17-016813
16NOV2017
FZ
KZ
2
-
-
-
1
DIMENSIONS:
ATLANTIC VERSION
mm
& 4 of 4)
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
1
-
1
-
-
1
1
1
1
1
1
1
-
-
-
7-18023-7
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2168083-6
1-18028-2
2119944-1
1-22281-8
980371-4
455888-5
240641-5
2119956-1
2119740-1
2168078-1
2168083-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1-1338683-0
2168400-1
1-2168083-2
18023-9
2119652-1
2119653-1
2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
2161328-1
1901091-2
22283-1
356835-1
240792-1
3-189124-2
1-690438-0
2168083-2
2119533-1
690518-1
690463-2
1-2168083-1
1-690464-5
2119862-1
2280441-1
3-22280-3
1803054-7
7-240641-2
690468-6
1-238009-1
5-2119582-8
455888-8
6-1633609-8
1
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
-
1
1
-
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
2
1
-
1
2
2
-
-
1
2
2
-
1
1
2
-
1
1
-
2
2
1
-
2
3
2
1
-
1
3
2
-
4
1
3
1
2
4
1
2
1
2
4
-
1
1
2
-
1
1
-
4
1
1
1
2
1
1
1
-
1
1
1
1
-
1
1
1
2
-
1
1
1
2
REF REF
1
-
1
2
1
-
-
1
2
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
66
-
-
TERMINAL DATA:
A
(QUANTITY 2)
-
2119799-1
-
2168400-6
-
-
2168400-6
F
F
2.72 mm [.107]
REVISIONS
DIST
2063440-1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SCR, SKT HD CAP, RoHS, M5 X 65
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPRING, COMPRESSION
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M3 X 8.0
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT PNT, M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 25
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
HEX HEAD, FLANGED, M5 x 8mm LONG
PLATE, REAR STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER, SIDE FEED
HOLD DOWN, TERMINAL
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
ANVIL, COMBINATION
SPACER
DEPRESSOR SHEAR, REAR
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
21SEP2012
CHK
21SEP2012
APVD
21SEP2012
Y.YIN
G.BAILEY
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2063440-1
1
356885-4
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2168083-6
2
1-18028-2
1
2119944-1
1
1-22281-8
1
980371-4
1
455888-5
1
240641-5
1
2119956-1
1
2119740-1
2
2168078-1
4
2168083-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
1-1338683-0
2
2168400-1
2
1-2168083-2
3
18023-9
1
2119652
1
2119653
1
2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-2
1
2119085_PRE_REV_K
1
2119092-1
1
2161328
1
1901091-2
2
22283-1
1
356835-1
1
240792-1
1
3-189124-2
1
1-690438-0
1
2168083-2
1
2119533
1
690518-1
1
690463-2
2
1-2168083-1
1
1-690464-5
1
2119862
1
2280441-1
1
SIMP_3-22280-3
..
1
ITEM_10
..
1
ITEM_9
1
1803054-7
1
7-240641-2
1
690468-6
..
1
ITEM_5
1
1-238009-1
1
5-2119582-8
1
455888-8
1
6-1633609-8
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119580-1
241
240
239
238
237
213
198
172
166
164
163
137
136
135
133
124
119
117
96
83
82
81
71
67
66
65
63
62
61
60
59
56
54
53
49
48
47
46
44
41
40
39
38
37
35
32
29
27
26
25
24
23
21
19
18
17
16
15
14
13
12
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
2
2168400-6
DESCRIPTION
PRODUCT SPEC
-
1
7-18023-7
Ocean Side Feed
Applicator
-
DRAWING NO
2151770
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
6
239
59
PNEUMATIC
APVD
-
-
-
250
247
246
39
2
260
44
7 252
245
35
244
7
53
A
62
38
249
6
238
81
2
2
2
2
166
8
242
2
6
18
163
7
82
1
137
172
C
D
243
63
136
1
C
2
59
3
56
1
SERVO
LATCH PLATE
4
41
133
4
135
17
198
66
65
A
164
23
11
2
67
65
SERVO FEEDER
NOT INCLUDED
10
A
241
13
119
19
237
119
83
117 REF
12
213
24
B
SEE SHEET 1
DWN
40
56
240
DATE
37
A
D
DESCRIPTION
15
21
26
B
16
14
54
25
29 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
47
61
27
29
96
124
46
32
8
1
60
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
21SEP2012
CHK
21SEP2012
APVD
21SEP2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151770
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151770 -1
DESCRIPTION
B
2- 2151770 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2151770 -5
B
FINE CRIMP HEIGHT ADJUST
2- 2151770 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151770 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338683-1
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2151770 -5
8- 2151770 -4
1338683-1
2119951-1
5-18022-5
-
2161326-1
8- 2151770 -5
-
2119949-1
8- 2151770 -4
1338683-1
2119950-1
5-18022-5
1338683-1
-
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
MOLEX TERMINAL
TERMINAL DATA:
TERMINAL PUSH-ON CRIMP
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.13-5.14 mm [.202-.202 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
ATS-638821100
-
-
MOLEX CRIMP SPECIFICATION
-
INSULATION DIAMETER RANGE
-
2.60-3.20 mm [.102-.126 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113299-1
-
MOLEX TERMINAL
C1__DWG_PN_1_0
40-02-1602
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
2113299-2
MOLEX TERMINAL
C1__DWG_PN_3_1
-
C1__DWG_PN_4_0
41422-5001
-
C1__DWG_PN_4_1
-
WIRE
SIZE
14 AWG OR 2.00mm2
16 AWG OR 1.30mm2
18 AWG OR 0.80mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.725+/-0.025 [.068+/-.001]
1.625+/-0.025 [.064+/-.001]
1.525+/-0.025 [.060+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
9.4
10.5
11.6
-
6
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2151770 -4
2151770 -4
2151770 -5
A
-
1
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
8
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9
-
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
6
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
1
1
251
250
249
246
244
243
242
-
ITEM
NO
P
1
1
1
1
-
1
-
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
2
-
-
-
1
-
2
1
REF
-
-
-
1
1
-
1
-
-
1
1
-
1
1
1
-
-
-
-
7-18023-7
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2168083-6
1-18028-2
2119944-1
1-22281-8
980371-4
455888-5
240641-5
2119956-1
2119740-1
2168078-1
2168083-1
2119793-1
992763-5
2-18032-5
5-18022-5
1-1338683-0
1-2168083-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-2
2161328-1
1901091-2
22283-1
356835-1
240792-1
3-189124-2
1-690438-0
2168083-2
2119533-1
690518-1
690463-2
1-2168083-1
1-690464-5
2119862-1
2280441-1
3-22280-3
1803054-7
7-240641-2
690468-6
1-238009-1
5-2119582-8
455888-8
6-1633609-8
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
2
1
-
1
1
2
-
-
1
1
2
-
2
1
-
2
3
2
-
-
1
3
2
-
4
1
3
2
2
4
1
3
1
2
4
1
1
1
2
4
1
1
-
2
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
2
-
1
1
1
2
REF
1
-
1
2
-
-
-
1
2
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
2
-
1
1
1
2
-
1
1
1
2
-
-
1
1
2
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SCR, SKT HD CAP, RoHS, M5 X 65
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPRING, COMPRESSION
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M3 X 8.0
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 25
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
HEX HEAD, FLANGED, M5 x 8mm LONG
PLATE, REAR STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER, SIDE FEED
HOLD DOWN, TERMINAL
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
ANVIL, COMBINATION
SPACER
DEPRESSOR SHEAR, REAR
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
66
-
2063440-1
-
3.60 mm [.142]
A
PART NUMBERS REQUIRED
F
F
2.72 mm [.107]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
DWN
21SEP2012
CHK
21SEP2012
APVD
21SEP2012
Y.YIN
G.BAILEY
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2063440-1
1
356885-4
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
2
2168400-5
1
2119653-2
1
2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2168083-6
2
1-18028-2
1
2119944-1
1
1-22281-8
1
980371-4
1
455888-5
1
240641-5
1
2119956-1
1
2119740-1
2
2168078-1
4
2168083-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
1-1338683-0
2
1-2168083-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-2
1
2161328
1
1901091-2
2
22283-1
1
356835-1
1
240792-1
1
3-189124-2
1
1-690438-0
1
2168083-2
1
2119533
1
690518-1
1
690463-2
2
1-2168083-1
1
1-690464-5
1
2119862
1
2280441-1
1
SIMP_3-22280-3
..
1
ITEM_10
..
1
ITEM_9
1
1803054-7
1
7-240641-2
1
690468-6
..
1
ITEM_5
1
1-238009-1
1
5-2119582-8
1
455888-8
1
6-1633609-8
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119580-1
241
240
239
238
237
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
124
119
117
96
83
82
81
71
67
66
65
63
62
61
59
56
53
49
48
41
40
39
38
32
29
27
26
25
24
23
21
19
18
17
16
15
14
13
12
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
2
2168400-6
DESCRIPTION
PRODUCT SPEC
-
1
7-18023-7
Ocean Side Feed
Applicator
-
DRAWING NO
2151770
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
1
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
66
P
LTR
-
FEED TYPE
6
SEE SHEET 1
DWN
APVD
-
-
-
62
40
A
145
38
239
59
7
D
2
140
152
2
244
7 139
PNEUMATIC
2
246
39
56
243
250
2
53
249
8
6
238
A
81
163
166
242
2
6
63
18
7
136
82
137
1
172
C
1
C
2
59
3
56
1
SERVO
LATCH PLATE
4
41
240
133
4
135
198
65
164
2
A
SERVO FEEDER
NOT INCLUDED
213
A
65
66
67
11
23
24
B
DATE
251
MECHANICAL
D
DESCRIPTION
19
10
119
83
21
117 REF
26
17
12
241
13
237
119
B
16
15
25
14
143
CAM POSITIONS
30mm STROKE
29
30mm STROKE
30mm STROKE
142
REF
27
151
61
96
124
141
32
8
1
144
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
21SEP2012
CHK
21SEP2012
APVD
21SEP2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151770
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B