8-2151777-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151777 -1 DESCRIPTION B 2151777 -2 FINE CRIMP HEIGHT ADJUST B 2151777 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 B NON-CRIMP HEIGHT ADJUST 2151777 -7 B FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2151777 -6 7- 2151777 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 - 2119951-1 2161326-1 - 2119949-1 1338685-1 2119950-1 5-18022-5 8- 2151777 -5 8- 2151777 -4 5-18022-5 8- 2151777 -5 8- 2151777 -4 5-18022-5 1338685-1 - 5-18022-5 - - 2119641-1 2119799-1 CRIMP WIRE INSUL SIZE - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - 2168400-6 2168400-6 - (QUANTITY 2) - - - - - - - - - - - - - - - - - - 2063440-1 - - - - 2119799-1 - (QUANTITY 2) - 6 - - - - TYPE - F O 1.40 mm [.055] 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.30-3.70 mm [.130-.146 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18022 - TE CRIMP SPECIFICATION MODU RECEPTACLE TERMINAL NAME: - - INSULATION DIAMETER RANGE - 1.20-1.60 mm [.047-.063 IN] - - - - 6 - TE TERMINAL 963733-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 - - - TERMINALS APPLIED TE TERMINAL 963733-1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 963733-3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - TE TERMINAL 963733-4 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 0.50mm2 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.92+/-0.03 [.036+/-.001] 0.84+/-0.03 [.033+/-.001] CRIMP HEIGHT REFERENCE SETTING 8.7 W1__DWG_CRIMP_HT_2 - 9 7.9 W1__DWG_CRIMP_HT_1 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 8 9 10 11 A 12 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT CUT TO LENGTH AT ASSEMBLY. AMP 4805 REV 31MAR2000 - 2151777 2151777 2151777 2151777 - -4 -4 -5 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 13 & 242. REVISIONS DIST A 66 P LTR 1 1 & 242. 1 - 1 1 1 1 1 -77 -7 1 1 1 1 -6 1 1 1 1 1 -5 1 1 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-9 2079764-1 -1 PART NO 1 1 1 1 DESCRIPTION DATE DWN APVD A RELEASED 22JAN2013 CC SX B ECR-13-018026 19NOV2013 KH TE 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-9 1 2079764 260 252 250 249 248 247 246 245 244 243 ITEM NO - 1 1 - 1 1 1 1 - 1 1 REF 1 1 1 1 1 1 1 1 2 4 1 3 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 - mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 1 - 1 - - 1 1 1 1 1 1 1 - - - 1 1 - - 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 1-356885-4 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2168083-6 1-18028-2 2119944-1 1-22281-8 980371-4 455888-6 2-240641-4 2119956-1 2119740-1 2168078-1 2168083-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338683-1 2168400-1 2168083-8 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 2161328-1 1901091-3 22281-8 356835-1 240792-1 1-189124-0 1-690438-0 2168083-2 1-18028-2 2119533-2 2-690518-9 690463-2 1-2168083-1 1-690691-3 2119862-1 2119806-1 3-22280-3 4-1333201-1 690468-2 238009-8 1-1633965-6 455888-4 456402-1 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 - 1 1 1 1 - 1 1 - 1 - 1 1 - 1 1 - 1 - - - - 1 1 1 - - - 1 1 - 1 1 1 1 - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 2 1 - 1 2 2 - - 1 2 2 - 1 1 2 - 1 1 - 2 2 1 - 2 3 2 1 - 1 3 2 - 4 1 3 1 2 4 1 2 1 2 4 - 1 1 2 - 1 1 - 4 1 1 1 2 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 REF REF 1 - 1 1 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STOP, SHEAR TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SCR, SKT HD CAP, RoHS, M5 X 65 WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPRING, COMPRESSION SCR, SKT HD SHLDR 5.0 DIA X 6.0 SPACER, CRIMPER SPACER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M3 X 8.0 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT HEX HEAD, FLANGED, M5 x 8mm LONG PLATE, REAR STRIP GUIDE SPRING, DRAG LEVER, DRAG RELEASE DRAG, TERMINAL GUIDE, FRONT STRIP FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED HOLD DOWN, TERMINAL FLOATING SHEAR, REAR SCR, SKT HD CAP, RoHS, M3 X 6 PLATE,REAR SHEAR SHEAR HOLDER, REAR INSERT, SHEAR SPRING, COMPRESSION ANVIL, COMBINATION DEPRESSOR SHEAR, REAR BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 26SEP2012 CHK 26SEP2012 APVD 26SEP2012 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119580-1 1 2063440-1 1 1-356885-4 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2168083-6 1 1-18028-2 1 2119944-1 1 1-22281-8 1 980371-4 1 455888-6 1 2-240641-4 1 2119956-1 1 2119740-1 2 2168078-1 4 2168083-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338683-1 2 2168400-1 2 2168083-8 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 2161328 1 1901091-3 2 SW_22281-8 1 356835-1 1 240792-1 1 1-189124-0 1 1-690438-0 1 2168083-2 1 1-18028-2 1 2119533-2 1 2-690518-9 1 690463-2 2 1-2168083-1 1 1-690691-3 1 2119862 1 2119806 1 SIMP_3-22280-3 .. 1 ITEM_10 .. 1 ITEM_9 1 4-1333201-1 .. 1 ITEM_7 1 690468-2 .. 1 ITEM_5 1 238009-8 1 1-1633965-6 1 455888-4 1 456402-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 2 2168400-6 242 241 240 239 238 237 213 198 172 166 164 163 137 136 135 133 124 119 117 96 83 82 81 71 67 66 65 63 62 61 60 59 56 54 53 49 48 47 46 44 41 40 39 38 37 35 32 29 27 26 25 24 23 21 20 19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 7-18023-7 DESCRIPTION PRODUCT SPEC - 1 2119083 Ocean Side Feed Applicator - DRAWING NO 2151777 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL A D 6 37 6 62 239 250 246 39 2 249 260 44 7 252 245 35 244 7 53 81 166 8 - 2 2 2 2 6 18 163 82 136 1 137 1 2 172 C 3 56 1 4 SERVO LATCH PLATE 41 133 4 135 17 198 164 A 11 65 65 SERVO FEEDER NOT INCLUDED 83 117 REF 2 66 12 67 241 13 213 23 B - - 2 242 59 240 APVD 243 63 6 238 C SEE SHEET 1 DWN D 247 38 56 A DATE 40 59 PNEUMATIC DESCRIPTION 10 119 A 237 19 96 15 20 24 16 21 B 13 14 26 54 25 27 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 47 29 REF 61 29 124 46 32 8 1 60 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26SEP2012 CHK 26SEP2012 APVD 26SEP2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151777 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151777 -1 DESCRIPTION B 2- 2151777 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST 2- 2151777 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151777 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151777 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151777 -5 8- 2151777 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151777 -5 - 2119949-1 8- 2151777 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.30-3.70 mm [.130-.146 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18022 - TE CRIMP SPECIFICATION MODU RECEPTACLE TERMINAL NAME: - - INSULATION DIAMETER RANGE - 1.20-1.60 mm [.047-.063 IN] - - - - - TERMINALS APPLIED TE TERMINAL 963733-1 TE TERMINAL C1__DWG_PN_1_0 963733-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 963733-3 C1__DWG_PN_3_1 TE TERMINAL - C1__DWG_PN_4_0 963733-4 - C1__DWG_PN_4_1 - 6 WIRE SIZE 0.50mm2 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.92+/-0.03 [.036+/-.001] 0.84+/-0.03 [.033+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.9 8.7 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - - - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151777 -4 2151777 -4 2151777 -5 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 9 10 11 A 12 & 242. 1 - - - - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - 6 - 1 - - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 251 250 249 246 244 243 242 241 1 1 - P 1 1 1 1 - 2 - - LTR DESCRIPTION DATE SEE SHEET 1 - - - - 1 - - 2 1 REF - - - 1 1 - 1 - - 1 1 - 1 1 1 2168400-6 2119580-1 2063440-1 1-356885-4 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2168083-6 1-18028-2 2119944-1 1-22281-8 980371-4 455888-6 2-240641-4 2119956-1 2119740-1 2168078-1 2168083-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338683-1 2168083-8 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 2161328-1 1901091-3 22281-8 356835-1 240792-1 1-189124-0 1-690438-0 2168083-2 1-18028-2 2119533-2 2-690518-9 690463-2 1-2168083-1 1-690691-3 2119862-1 2119806-1 3-22280-3 4-1333201-1 690468-2 238009-8 1-1633965-6 455888-4 456402-1 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 - 1 1 1 1 - 1 1 - 1 - 1 1 - 1 - - 1 - 1 - - 1 - 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 2 1 - 1 1 2 - - 1 1 2 - 2 1 - 2 3 2 - - 1 3 2 - 4 1 3 2 2 4 1 3 1 2 4 1 1 1 2 4 1 1 - 2 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 REF 1 - 1 1 - - - 1 1 - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 2 - 1 1 1 2 - 1 1 1 2 - - 1 1 2 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STOP, SHEAR TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SCR, SKT HD CAP, RoHS, M5 X 65 WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPRING, COMPRESSION SCR, SKT HD SHLDR 5.0 DIA X 6.0 SPACER, CRIMPER SPACER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M3 X 8.0 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION HEX HEAD, FLANGED, M5 x 8mm LONG PLATE, REAR STRIP GUIDE SPRING, DRAG LEVER, DRAG RELEASE DRAG, TERMINAL GUIDE, FRONT STRIP FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED HOLD DOWN, TERMINAL FLOATING SHEAR, REAR SCR, SKT HD CAP, RoHS, M3 X 6 PLATE,REAR SHEAR SHEAR HOLDER, REAR INSERT, SHEAR SPRING, COMPRESSION ANVIL, COMBINATION DEPRESSOR SHEAR, REAR BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. CUT TO LENGTH AT ASSEMBLY 1 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 8 - 12 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 66 - 2063440-1 - 1.78 mm [.070] A PART NUMBERS REQUIRED F O 1.40 mm [.055] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 26SEP2012 CHK 26SEP2012 APVD 26SEP2012 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-356885-4 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 2 2168400-5 1 2119653-2 1 2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2168083-6 1 1-18028-2 1 2119944-1 1 1-22281-8 1 980371-4 1 455888-6 1 2-240641-4 1 2119956-1 1 2119740-1 2 2168078-1 4 2168083-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338683-1 2 2168083-8 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2161328 1 1901091-3 2 SW_22281-8 1 356835-1 1 240792-1 1 1-189124-0 1 1-690438-0 1 2168083-2 1 1-18028-2 1 2119533-2 1 2-690518-9 1 690463-2 2 1-2168083-1 1 1-690691-3 1 2119862 1 2119806 1 SIMP_3-22280-3 .. 1 ITEM_10 .. 1 ITEM_9 1 4-1333201-1 .. 1 ITEM_7 1 690468-2 .. 1 ITEM_5 1 238009-8 1 1-1633965-6 1 455888-4 1 456402-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2063440-1 240 239 238 237 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 124 119 117 96 83 82 81 71 67 66 65 63 62 61 59 56 53 49 48 41 40 39 38 32 29 27 26 25 24 23 21 20 19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119580-1 DESCRIPTION PRODUCT SPEC - 2 2168400-6 Ocean Side Feed Applicator - DRAWING NO 2151777 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR - FEED TYPE 6 SEE SHEET 1 DWN APVD - - - 62 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 53 249 8 6 238 A 166 242 2 6 63 81 18 163 59 136 82 1 137 C 1 172 2 C 3 56 1 4 SERVO LATCH PLATE 41 240 133 4 135 17 198 164 2 11 A 65 23 SERVO FEEDER NOT INCLUDED B DATE 251 MECHANICAL D DESCRIPTION 83 26 117 REF 67 241 13 119 19 10 24 12 213 A 65 66 20 237 16 21 96 12 B 15 14 27 143 25 CAM POSITIONS 30mm STROKE 61 29 124 29 30mm STROKE 30mm STROKE 141 142 REF 32 8 1 144 151 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26SEP2012 CHK 26SEP2012 APVD 26SEP2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151777 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B