7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2151781 -2
C
2151781 -5
FINE CRIMP HEIGHT ADJUST
C
C
NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
2151781 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
SERVO LATCH PLATE
SMART APPLICATOR
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
A
CONVERT TO
PNEUMATIC
2151781 -6
7- 2151781 -7
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
DESCRIPTION
4
-
PNEUMATIC FEED
-
4
-
12
-
2119951-1
2161326-1
2119950-1
-
-
-
8- 2151781 -5
-
8- 2151781 -4
1-1338683-1
5-18022-5
-
-
-
-
-
-
2119641-1
-
-
-
1901094-3
-
-
-
-
3-1752354-1
-
2168400-6
-
2119799-1
-
-
-
6
-
-
2063440-2
-
-
-
-
-
-
-
-
-
-
-
-
-
WIRE
INSUL
-
TYPE
-
F
O
3.95 mm [.156]
10.95 mm [.431]
APPLICATOR INSTRUCTIONS
408-10389
-
TE TERMINAL
TERMINAL DATA:
TE CRMIP SPECIFICATION
WIRE STRIP LENGTH
.398-.429 IN [10.11-10.90 mm]
C
TERMINAL
APPLICATION
SPECIFICATION
-
n
114-18075
-
-
-
-
6
-
14
-
-
10
TE TERMINAL
C1__DWG_PN_1_0
-
INSULATION DIAMETER RANGE
-
TERMINALS APPLIED
TE TERMINAL
962934-1
-
MAXI POWER TIMER FOR 1.2mm TABS
TERMINAL NAME:
C1__DWG_PN_2_0
C1__DWG_PN_1_1
TE SEAL
1355437-1
-
TE SEAL
C1__DWG_PN_3_0
-
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
-
WIRE
SIZE
4.00mm2
2.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
2.71+/-0.05 [.107+/-.002]
2.42+/-0.05 [.095+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
-
9
5.9
9.0
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
B
4
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
-
6
-
2151781 -4
2151781 -5
2151781 -6
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
12
13
A
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
16
-
& 242.
-
& 252.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
TERMINAL PITCH NOT COMPATIBLE WITH
MECHANICAL FEED.
-
-
THE APPLICATOR IS A NON-CARRIER CUTTING STYLE ONLY.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS 4.0- 4.5mm [.157 - .177 IN.]
CUT TO LENGTH AT ASSEMBLY.
RELOCATE ITEM 19 TO BACK OF APPLICATOR
AFTER TURNING STRIPPER MOUNT 180 DEGREES.
AMP 4805 REV 31MAR2000
-
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE
AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT
HEIGHT AT QUALIFICATION.
APPLY #1-23419-5
LOC-TITE TO THREADS.
15
& 242.
3.09 .
A
66
P
LTR
(QUANTITY 2)
-
SIZE
REVISIONS
DIST
-
-
CRIMP
1
PART NUMBERS REQUIRED
-
APPLICATOR DATA
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
-
1
1
1
1
1
1
-77 -7
1
1
1
1
1
-6
1
1
1
1
1
1
-5
1
2119957-2
1803078-1
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-8
2079764-1
-2
PART NO
1
1
1
1
1
1
1
1
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
DESCRIPTION
1
2119957-2
1
1803078-1
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2161314
1
2119082-8
1
2079764
260
259
252
250
249
248
247
246
245
244
243
11
-
1
-
1
1
1
1
1
1
ITEM
NO
1
-
1
2
-
-
-
1
1
REF REF REF
-
-
-
-
-
-
-
-
1
-
1
-
1
REF REF
-
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
-
1
-
1
-
-
1
1
1
-
-
1
1
-
-
-
1
1
-
-
1
1
1
-
2
1
1
1
4
2
1
1
1
4
2
1
1
-
4
2
1
1
-
4
3
-
1
-
3
3
-
1
1
3
3
-
2
1
-
3
1
2
-
3
1
-
2
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
-6
-5
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
BH
BH
B
ECR-13-007888
13MAY2013
BH
TE
C
ECR-13-008398
23MAY2013
CC
UG
C1
ECR-15-010705
17JUL2015
XZ
JT
PART NO
1
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
FENCE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
SPACER, CRIMPER
EXTENSION PLATE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP, RoHS, M3 X 16
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, CRIMPER
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
SCR, SKT HD CAP, RoHS, M3 X 8.0
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FRONT STRIP GUIDE
SPRING, COMPRESSION
SCR, SKT HD CAP M4 X 10.0
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE .155 F PREMIUM
DWN
11DEC2012
CHK
11DEC2012
APVD
11DEC2012
BOB HIGMAN
G.BAILEY
M.CLIFFORD
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119580-1
1
2063440-2_OLD
1
1633782-7
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
1-455888-1
1
1803096
1
2119956-1
1
1-2119791-2
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
3
2079383-4
1
5-18022-5
1
1-2168083-3
1
1-1338683-1
4
2168400-1
2
2168083-8
1
5018030-1
1
1-811242-0_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
1-2119656-7
1
2161311
1
1-2079383-5
1
2119645
1
2119957-1
1
2119644-3
1
2119085
1
2119092-1
1
1-1752356-0
2
1-2079383-3
1
2161328
1
3-455888-7
1
1-1320908-8
1
2119959-6
1
1-455888-9
2
22283-1
2
2168083-1
1
240792-1
1
2-1320928-2
1
2168083-2
1
1-18028-2
1
1803013-1
1
1-690438-0
1
SIMP_4-22280-7
1
1-18023-1
1
1-2119805-1
1
318059-9
1
1-1633930-4
1
2-240641-9
..
1
ITEM_6
1
1803080-5
1
5-238011-4
1
1-1633965-7
1
1-455888-0
1
456415-1
242
240
239
238
230
213
198
172
166
164
163
137
136
135
133
119
82
78
71
70
69
67
66
63
62
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
31
30
29
28
27
26
25
24
21
20
19
18
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
2
2168400-6
TE Connectivity
APPLICATION SPEC
-
1
2119083
DESCRIPTION
PRODUCT SPEC
-
APVD
03APR2013
-2
2
DWN
RELEASED
1
-
-
1
REF
-
1
-
1
1
1
1
-
1
1
1
-
-
-
1
-
-
DATE
A
2119083-1
2168400-6
2119580-1
2063440-2
1633782-7
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
1-455888-1
1803096-1
2119956-1
1-2119791-2
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1-2168083-3
1-1338683-1
2168400-1
2168083-8
5018030-1
1-811242-0
690753-2
18023-9
2119652-1
2119653-1
1-2119656-7
2161311-1
1-2079383-5
2119645-1
2119957-1
2119644-3
2119085-1
2119092-1
1-1752356-0
1-2079383-3
2161328-1
3-455888-7
1-1320908-8
2119959-6
1-455888-9
22283-1
2168083-1
240792-1
2-1320928-2
2168083-2
1-18028-2
1803013-1
1-690438-0
4-22280-7
1-18023-1
1-2119805-1
318059-9
1-1633930-4
2-240641-9
1803080-5
5-238011-4
1-1633965-7
1-455888-0
456415-1
1
2
-
-77 -7
DIMENSIONS:
& 4 of 4)
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2151781
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
37
6
62
6
40
D
PNEUMATIC
250
246
39
238
A
163
53
136
166
44
7 252
245
35
50
56
SERVO
LATCH PLATE
259
7
82
4
5.2
2
2
1
1
2
70
SHEAR DEPRESSOR DETAIL
6
2.9
0.5
REF
C
69
31
3
198
A
57 REF
2
34 REF
51
135
2
8
52
133
D
243
8
242
172
REF
2
244
63
137
240
260
7
59
C
247
38
249
2
5
TERMINAL SUPPORT LOCATION
1
4
28
5
33
24
30
66
60
SERVO FEEDER
NOT INCLUDED
117 REF
164
78
2
11
57
67
213
230
A
18
21
10
B
41
20
29
B
ITEM 30 LOCATED AT
REAR HOLES
19
26
9
27
1
29 REF
30 REF
12
CAM POSITION
30mm STROKE
11
119
25
46
32
34
54
8
1
60
54
10
13.1
1
248
FEED TRACK POSITION
GUIDE BY WIRE BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
11DEC2012
CHK
11DEC2012
APVD
11DEC2012
BOB HIGMAN
G.BAILEY
M.CIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
A
Ocean Side Feed
Applicator
-
DRAWING NO
2151781
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151781 -2
DESCRIPTION
C
2- 2151781 -5
2- 2151781 -7
FINE CRIMP HEIGHT ADJUST
C
7- 2151781 -7
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
CRIMP TOOLING KIT
CONVERT TO
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
SERVO LATCH PLATE
SMART APPLICATOR
4
PNEUMATIC FEED
-
-
2119951-1
2161326-1
2119950-1
-
-
8- 2151781 -5
-
8- 2151781 -4
1-1338683-1
5-18022-5
-
-
-
-
1901094-3
-
2119641-2
-
-
3-1752354-1
-
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
-
F
O
10.95 mm [.431]
APPLICATOR INSTRUCTIONS
408-10389
TE TERMINAL
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
.398-.429 IN [10.11-10.90 mm]
C
TERMINAL
APPLICATION
SPECIFICATION
962934-1
114-18075
-
-
TERMINALS APPLIED
TE TERMINAL
n
INSULATION DIAMETER RANGE
-
-
C1__DWG_PN_2_0
C1__DWG_PN_1_1
TE SEAL
TE SEAL
C1__DWG_PN_3_0
1355437-1
6
C1__DWG_PN_4_0
C1__DWG_PN_3_1
WIRE
SIZE
4.00mm2
2.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
2.71+/-0.05 [.107+/-.002]
2.42+/-0.05 [.095+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
5.9
9.0
9
1
2
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
B
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2151781 -4
2151781 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
12
13
A
14
15
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
& 242.
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED
-
THE APPLICATOR IS A NON-CARRIER CUTTING STYLE ONLY,
-
-
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS 4.0-4.5mm [.157-.177 IN.]
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
CUT TO LENGTH AT ASSEMBLY.
RELOCATE ITEM 19 TO BACK OF APPLICATOR
AFTER TURNING STRIPPER MOUNT 180 DEGREES.
6
-
-
1
1
1
1
1
1
-
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-
-77 -27 -25 -22
1803078-1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-8
2079764-1
2119083-1
2168400-6
PART NO
SPACER, PRECISION
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-8
1
2079764
1
2119083
2
2168400-6
259
251
250
249
246
244
243
242
240
1
1
1
1
1
-
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
-
ITEM
NO
1
1
1
1
1
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
FENCE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
SPACER, CRIMPER
EXTENSION PLATE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP, RoHS, M3 X 16
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, CRIMPER
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
SCR, SKT HD CAP, RoHS, M3 X 8.0
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FRONT STRIP GUIDE
SPRING, COMPRESSION
SCR, SKT HD CAP M4 X 10.0
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE .155 F PREMIUM
PART NO
-77 -27 -25 -22
DIMENSIONS:
& 2 of 4)
1
1
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
1
1803078-1
11
1
1
1
-
2
1
1
-
2
2
1
-
1
2
2
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
-
2
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
-
-
1
1
-
1
-
1
-
1
-
-
-
1
1
-
-
1
1
1
-
2
1
1
-
1
2
1
-
1
-
2
-
1
1
-
-
W1__FA_SETTING_2
2
-
1
-
W1__FA_SETTING_1
3
2
-
-
1
3
2
-
2
1
3
-
1
2
1
-
1
-
2
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
-
1
1
-
-
-
1
1
-
1
REF
-
-
10
TE TERMINAL
C1__DWG_PN_1_0
9.5mm MAX [.375 IN]
1
-
-
-
1
-
-
-
1
1
-
-
MAXI POWER TIMER FOR 1.2mm TABS
TERMINAL NAME:
1
1
1
-
-
1
1
-
4
-
1
-
1
4
-
-
1
1
4
-
1
1
1
-
1
-
1
-
1
1
-
-
TERMINAL DATA:
-
1
-
1
REF REF
-
-
TYPE
2
1
REF
-
-
-
1
-
-
1
-
-
1
1
-
-
1
1
-
-
3.95 mm [.156]
P
2119580-1
2063440-2
1633782-7
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-8
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
1-455888-1
1803096-1
2119956-1
1-2119791-2
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1-2168083-3
1-1338683-1
2168083-8
5018030-1
1-811242-0
690753-2
18023-9
2119652-1
1-2079383-5
2119645-1
2119957-1
2119644-3
1-1752356-0
1-2079383-3
2161328-1
3-455888-7
1-1320908-8
2119959-6
1-455888-9
22283-1
2168083-1
240792-1
2-1320928-2
2168083-2
1-18028-2
1803013-1
1-690438-0
4-22280-7
1-18023-1
1-2119805-1
318059-9
1-1633930-4
2-240641-9
1803080-5
5-238011-4
1-1633965-7
1-455888-0
456415-1
-
-
1
-
-
-
-
-
2063440-2
-
-
-
WIRE
INSUL
66
-
-
-
SIZE
A
PART NUMBERS REQUIRED
D
CRIMP
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
DWN
11DEC2012
CHK
11DEC2012
APVD
11DEC2012
BOB HIGMAN
G.BAILEY
M.CLIFFORD
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-8
1
2161312
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
1-455888-1
1
1803096
1
2119956-1
1
1-2119791-2
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2079383-4
1
5-18022-5
1
1-2168083-3
1
1-1338683-1
2
2168083-8
1
5018030-1
1
1-811242-0_OLD
1
690753-2
3
18023-9
1
2119652
1
1-2079383-5
1
2119645
1
2119957-1
1
2119644-3
1
1-1752356-0
2
1-2079383-3
1
2161328
1
3-455888-7
1
1-1320908-8
1
2119959-6
1
1-455888-9
2
22283-1
2
2168083-1
1
240792-1
1
2-1320928-2
1
2168083-2
1
1-18028-2
1
1803013-1
1
1-690438-0
1
SIMP_4-22280-7
1
1-18023-1
1
1-2119805-1
1
318059-9
1
1-1633930-4
1
2-240641-9
..
1
ITEM_6
1
1803080-5
1
5-238011-4
1
1-1633965-7
1
1-455888-0
1
456415-1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
1633782-7
239
238
230
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
82
78
71
70
69
67
66
63
62
60
59
57
56
53
52
51
50
49
48
41
40
39
38
34
33
32
31
30
29
28
27
26
25
24
21
20
19
18
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2063440-2_OLD
DESCRIPTION
PRODUCT SPEC
-
1
2119580-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151781
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
251
6
62
40
145
38
FEED TYPE
D
246
39
7
152
250
2
57
244
SHEAR DEPRESSOR DETAIL
242
8
238
6
2.9
8
59
259
136
137
82
1
1
70
C
31
51
7
3
1
4
28
33
133
4
135
198
A
SERVO FEEDER
NOT INCLUDED
41
24
30
164
66
60
11
2
67
78
230
A
18
10
57
213
21
19
20
9
117 REF
29
ITEM 30 LOCATED AT
REAR HOLES
1
B
12
30
26
CAM POSITION
REF
69
5
240
REF
TERMINAL SUPPORT LOCATION
2
52
56
0.5
34
50
172
SERVO
LATCH PLATE
2
166
63
163
C
REF
53
2
249
A
D
5.2
243
PNEUMATIC
REF
5
2
140
7 139
B
2
29
REF
REF
27
11
30mm STROKE
13.1
151
25
141
32
34
143
8
1
144
143
10
1
119
FEED TRACK POSITION
GUIDE BY WIRE BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
PACIFIC VERSION
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
11DEC2012
CHK
11DEC2012
APVD
11DEC2012
BOB HIGMAN
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151781
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C1