8-2151803-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151803-1 G SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151803-2 H FINE CRIMP HEIGHT ADJUST 7-2151803-2 H 7- 2151803 -7 A WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION - TE TERMINAL 12-WT10-3091 Rev - 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 - 1.40-1.80 mm [.055-.071 IN] - TE TERMINAL 7116-4780-02 TYPE WIRE SIZE 3 YAZAKI TERMINAL - n 5.00-5.50 mm [.197-.217 IN] (A)YPES 72-WT10-1457 0.50mm2 CRIMP HEIGHT REFERENCE SETTING 1.00+/-0.05 [.039+/-.002] W2__DWG_WGAUGE_1 - TERMINALS APPLIED TE TERMINAL (A) 1572829-1 C1__DWG_PN_1_1 - - TERMINAL APPLICATION SPECIFICATION (B)YPES 72-WT08-673 - TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL (A) 1572829-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 n 5.00-5.50 mm [.197-.217 IN] 1.40-2.00 mm [.055-.079 IN] - YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH 5 YAZAKI TERMINAL (A) 7116-4100-02 C1__DWG_PN_1_0 1 - C2__DWG_PN_4_0 - - 1 - - - YAZAKI TERMINAL (A) 7116-4100-08 C1__DWG_PN_4_0 C1__DWG_PN_4_1 TE TERMINAL (B) 286669-2 (B) 7114-4100-08 C2__DWG_PN_1_1 - - - TERMINAL APPLICATION SPECIFICATION (C)YPES 72-WT08-671 - TERMINALS APPLIED C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 n 5.00-5.50 mm [.197-.217 IN] 1.40-2.20 mm [.055-.087 IN] 5 YAZAKI TERMINAL C2__DWG_PN_1_0 WIRE STRIP LENGTH INSULATION DIAMETER RANGE - 1.5 SYSTEM CONNECTOR TERMINAL (TAB) TERMINAL NAME: YAZAKI TERMINAL C2__DWG_PN_4_0 TE TERMINAL (C) 286669-1 C2__DWG_PN_2_1 1 - 1 - 1 1 1.40-2.20 mm [.055-.087 IN] 1 - - 2 - 1 - - 1 - 1 C2__DWG_PN_2_0 (C) 7114-4100-2 TE TERMINAL C2__DWG_PN_3_0 YAZAKI TERMINAL 1 - 1 - C2__DWG_PN_4_0 1 - 2 - 2 - 1 - WIRE SIZE 0.50mm2 0.30mm2 or 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.00+/-0.05 [.039+/-.002] 0.90+/-0.05 [.035+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.2 8.3 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 0.50mm2 0.35mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.10+/-0.05 [.043+/-.002] 1.00+/-0.05 [.039+/-.002] WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 6.4 7.2 W2__FA_SETTING_1 W2__FA_SETTING_2 0.50mm2 0.30mm2 or 0.35mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.05+/-0.05 [.041+/-.002] 1.00+/-0.05 [.039+/-.002] - CRIMP HEIGHT 4 REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 6.8 7.2 1 1 - 4 - W2__FA_SETTING_1 2 - W2__FA_SETTING_2 1 - 1 - 1 2 B 3 4 5 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - - 1 - 1 - 1 - 1 - 2 - 2 - 1 - 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. 2 - 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - 1 - 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 1 1 - 1 - 1 1 - 1 1 1 1 1 - 1 2 - 1 - - - 1 - A 1 1 1 1 1 1 1 1 1 - 1 1 1 - P LTR DESCRIPTION DATE DWN APVD F ECR-17-001231 26JAN2017 RK TE G ECR-18-015854 06OCT2018 TB TE G1 ECR-19-002576 19FEB2019 FJ YY H ECR-19-009013 09JUN2019 TB TE 1 1 - - 1 1 1 2 - Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 2 DIMENSIONS: mm & 4 of 4) MATERIAL PART NO - - - 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION -1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-5 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 1-22281-8 2119955-1 2844908-1 2844907-1 1-690438-0 2168083-1 2168083-6 455888-5 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2-18032-5 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-3 2079383-5 2-2844962-8 2844938-6 455888-3 22283-1 356835-1 240792-1 1320928-6 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-1 1803095-5 2-1333225-1 4-240641-2 2119757-8 238011-4 2-1633964-7 455888-3 1-1803556-1 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 66 REF REF REF REF REF REF - 5 YAZAKI TERMINAL C2__DWG_PN_1_0 - - INSULATION DIAMETER RANGE - - - W2__FA_SETTING_2 YAZAKI CRIMP SPECIFICATION 5 YAZAKI TERMINAL - - W2__FA_SETTING_1 9.6 W2__DWG_CRIMP_HT_2 3 4 8.6 W2__DWG_CRIMP_HT_1 0.90+/-0.05 [.035+/-.002] W2__DWG_WGAUGE_2 TERMINAL DATA: 1.5 SYSTEM CONNECTOR TERMINAL (TAB) TERMINAL NAME: INSULATION DIAMETER RANGE - YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH C 1 - - 1.5 SYSTEM CONNECTOR FEMALE TERMINAL TERMINAL APPLICATION SPECIFICATION 1 - CRIMP HEIGHT mm [INCH] 0.35mm2 YAZAKI TERMINAL TERMINAL NAME: 1 - - TERMINAL DATA: 1 - - C2__DWG_PN_3_0 - - 5 C2__DWG_PN_2_0 - - F OV 1.68 mm [.066] - INSULATION DIAMETER RANGE - YAZAKI TERMINAL C2__DWG_PN_1_0 1949461-1 WIRE INSUL n 5.00-5.50 mm [.197-.217 IN] PNEUMATIC CRIMP TOOLING KIT SIZE REVISIONS YAZAKI CRIMP SPECIFICATION 1.5 SYSTEM-2 TERMINAL NAME: MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT YAZAKI TERMINAL TERMINAL DATA: TERMINALS APPLIED CRIMP 1 DIST A PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT APPLICATOR DATA 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT G 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE G 7-2151803-1 D DESCRIPTION H 4 LOC 2151803 -1 2151803 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPRING, COMPRESSION ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE F DWN 08NOV2012 CHK 08NOV2012 APVD 08NOV2012 K.HUANG S.XI S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-5 1 2079764 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-5 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 SIMP_1-22281-8 1 2119955-1 1 2844908 1 2844907 1 1-690438-0 2 2168083-1 1 2168083-6 1 455888-5 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 2 2-18032-5 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-8 1 2844938-6 1 455888-3 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-6 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 1803095-5 1 2-1333225-1 1 4-240641-2 .. 1 ITEM_6 1 2119757-8 1 238011-4 1 2-1633964-7 1 455888-3 1 1-1803556-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 121 113 99 98 96 95 93 82 71 70 69 67 66 61 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151803 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 293 244 243 A 53 238 242 50 2 3 7 8 59 C 82 1 1 69 70 C 2 3 177 1 4 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 TERMINAL SUPPORT LOCATION 28 5 41 174 44 293 REF 181 2 44.61 175 182 DETAIL A 3 164 REF 0.5 34 REF SEE DETAIL A 56 2.4 0.05 18.4 66 180 2 0.5 67 33 A 24 B RAM AND HOLDDOWN SET-UP 19 30 B 20 95 21 96 9 29 241 CAM POSITIONS 13 30 29 REF 1 30mm STROKE 20 113 5 27 61 26 23 121 93 46 292 98 99 34 54 8 1 60 54 10 1 248 48 REF 11 30mm STROKE 47 ITEM 30 LOCATED AT REAR HOLES 12 25 30mm STROKE 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 08NOV2012 CHK 08NOV2012 APVD 08NOV2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151803 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151803 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151803 -7 A CRIMP TOOLING KIT - H 4 3 FINE CRIMP HEIGHT ADJUST YAZAKI TERMINAL 1.5 SYSTEM-2 TERMINAL APPLICATION SPECIFICATION D n 12-WT10-3091 Rev - TERMINALS APPLIED TE TERMINAL 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 WIRE SIZE n C TERMINAL APPLICATION SPECIFICATION (A)YPES 72-WT10-1457 - TERMINALS APPLIED TE TERMINAL (A) 1572829-1 (A) 7116-4100-02 C1__DWG_PN_1_1 WIRE STRIP LENGTH INSULATION DIAMETER RANGE - - - - TERMINAL APPLICATION SPECIFICATION (B)YPES 72-WT08-673 - TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 (A) 1572829-2 C1__DWG_PN_3_1 n 5.00-5.50 mm [.197-.217 IN] 1.40-2.00 mm [.055-.079 IN] 5 YAZAKI TERMINAL C1__DWG_PN_1_0 TE TERMINAL C2__DWG_PN_2_0 C2__DWG_PN_3_0 YAZAKI TERMINAL 0.50mm2 0.30mm2 or 0.35mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.00+/-0.05 [.039+/-.002] YAZAKI TERMINAL TE TERMINAL (B) 286669-2 C1__DWG_PN_4_0 (A) 7116-4100-08 0.90+/-0.05 [.035+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 - 1 0.50mm2 W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 1.00+/-0.05 [.039+/-.002] 0.90+/-0.05 [.035+/-.002] 4 8.6 W2__DWG_CRIMP_HT_1 C1__DWG_PN_4_1 C2__DWG_PN_1_1 - - - TERMINAL APPLICATION SPECIFICATION (C)YPES 72-WT08-671 - TERMINALS APPLIED C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 n 5.00-5.50 mm [.197-.217 IN] 1.40-2.20 mm [.055-.087 IN] 5 YAZAKI TERMINAL (B) 7114-4100-08 C2__DWG_PN_1_0 WIRE STRIP LENGTH YAZAKI TERMINAL C2__DWG_PN_4_0 TE TERMINAL YAZAKI TERMINAL C2__DWG_PN_1_0 (C) 286669-1 C2__DWG_PN_2_1 (C) 7114-4100-2 TE TERMINAL C2__DWG_PN_3_0 - 7.2 8.3 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 0.50mm2 0.35mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.10+/-0.05 [.043+/-.002] 1.00+/-0.05 [.039+/-.002] WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 6.4 7.2 W2__FA_SETTING_1 W2__FA_SETTING_2 0.50mm2 0.30mm2 or 0.35mm2 W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.05+/-0.05 [.041+/-.002] 1.00+/-0.05 [.039+/-.002] CRIMP HEIGHT REFERENCE SETTING 6.8 W2__DWG_CRIMP_HT_1 7.2 W2__DWG_CRIMP_HT_2 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 2 - 1 1 1 1 1 2 2 2 2 1 - 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 - - - 1 - 1 1 1 1 - A 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - W2__FA_SETTING_2 1 1 - W2__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - C2__DWG_PN_4_0 1 1 - YAZAKI TERMINAL 1 1 C2__DWG_PN_2_0 1 1 - 5 4 - - - 1 4 - 5 - 1 - - - 1 - 1.40-2.20 mm [.055-.087 IN] - REF REF - INSULATION DIAMETER RANGE 1 1 - YAZAKI CRIMP SPECIFICATION 1 - - 1.5 SYSTEM CONNECTOR TERMINAL (TAB) TERMINAL NAME: INSULATION DIAMETER RANGE - YAZAKI TERMINAL 1 1 - W2__FA_SETTING_2 1 1 - W2__FA_SETTING_1 9.6 W2__DWG_CRIMP_HT_2 - 3 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-22281-8 2119955-1 2844908-1 2844907-1 1-690438-0 2168083-1 2168083-6 455888-5 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2-18032-5 5-18022-5 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1752356-3 2079383-5 2-2844962-8 2844938-6 455888-3 22283-1 356835-1 240792-1 1320928-6 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-1 1803095-5 2-1333225-1 4-240641-2 2119757-8 238011-4 2-1633964-7 455888-3 1-1803556-1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPRING, COMPRESSION ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE F PART NO -77 -22 -21 AMP 4805 REV 31MAR2000 - C2__DWG_PN_4_0 - CRIMP HEIGHT mm [INCH] - - D - WIRE SIZE APVD - CRIMP HEIGHT mm [INCH] TERMINAL DATA: YAZAKI CRIMP SPECIFICATION 1.5 SYSTEM CONNECTOR TERMINAL (TAB) TERMINAL NAME: 1.5 SYSTEM CONNECTOR FEMALE TERMINAL 5.00-5.50 mm [.197-.217 IN] YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH SEE SHEET 1 DWN - - TERMINAL NAME: DATE 1.40-1.80 mm [.055-.071 IN] - YAZAKI TERMINAL DESCRIPTION 5 7116-4780-02 0.35mm2 TERMINAL DATA: LTR INSULATION DIAMETER RANGE - YAZAKI TERMINAL C2__DWG_PN_1_0 1949461-1 TYPE F OV 1.68 mm [.066] P YAZAKI CRIMP SPECIFICATION 5.00-5.50 mm [.197-.217 IN] WIRE INSUL 66 PNEUMATIC WIRE STRIP LENGTH SIZE REVISIONS - TERMINAL NAME: CRIMP 1 DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER TERMINAL DATA: APPLICATOR DATA 2 LOC PART NUMBER 2- 2151803 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 DWN 08NOV2012 CHK 08NOV2012 APVD 08NOV2012 K.HUANG S.XI S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 SIMP_1-22281-8 1 2119955-1 1 2844908 1 2844907 1 1-690438-0 2 2168083-1 1 2168083-6 1 455888-5 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 2 2-18032-5 1 5-18022-5 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-8 1 2844938-6 1 455888-3 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-6 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 1803095-5 1 2-1333225-1 1 4-240641-2 .. 1 ITEM_6 1 2119757-8 1 238011-4 1 2-1633964-7 1 455888-3 1 1-1803556-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 121 113 99 98 96 95 93 82 71 70 69 67 66 61 59 56 53 50 49 48 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-5 Ocean Side Feed Applicator - DRAWING NO 2151803 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 2 244 56 PNEUMATIC D 243 242 2 3 53 A 2.4 50 238 REF 8 7 34 59 82 1 C SEE DETAIL A 1 C 69 70 56 2 3 1 4 28 5 41 35.58 DETAIL A 140 REF 0.05 66 164 2 67 33 RAM SET-UP A 24 B 19 20 30 B 9 21 95 241 13 29 CAM POSITIONS 1 12 96 29 1 ITEM 30 LOCATED AT REAR HOLES REF 30 REF 25 30mm STROKE 30mm STROKE 142 REF TERMINAL SUPPORT LOCATION FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 30mm STROKE 0.5 151 113 48 5 27 61 26 23 121 93 141 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 08NOV2012 CHK 08NOV2012 APVD 08NOV2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151803 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H