8-2151839-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION DESCRIPTION FEED TYPE G FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151839-1 G MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151839-2 H 7- 2151839 -7 F H 4 3 2 LOC 2151839 -1 2151839 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD H ECR-19-010887 11JUL2019 MZ YY H1 ECR-20-011338 11AUG2020 JWC GB H2 ECR-20-012680 08SEP2020 JWC GB H3 ECR-22-125624 04JAN2022 FZ RK PNEUMATIC CRIMP TOOLING KIT - D D CRIMP APPLICATOR DATA SIZE WIRE INSUL TYPE F - 1.07 mm [.042] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: SOCKET CONTACT, PLUG TERMINAL NAME: WIRE STRIP LENGTH n 5 C TE CRIMP SPECIFICATION TERMINAL APPLICATION SPECIFICATION 114-13157 - TERMINALS APPLIED TE TERMINAL 1438890-8 2365466-8 - C1__DWG_PN_1_1 C1__DWG_PN_1_4 - C1__DWG_PN_1_5 5 - - - - - 6 TE TERMINAL 1438896-4 C1__DWG_PN_1_0 INSULATION DIAMETER RANGE - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 2203232-4 C1__DWG_PN_2_4 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - TE TERMINAL 2365471-4 - C1__DWG_PN_3_4 - - C1__DWG_PN_3_5 7 C1__DWG_PN_4_0 C1__DWG_PN_4_1 - C1__DWG_PN_4_4 - C1__DWG_PN_4_5 - WIRE SIZE 1.5 DS-QFB RG-174 LL RG-174 OR RG-316 DACAR 462 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 0.86+/-0.05 [.034+/-.002] 0.79+/-0.05 [.031+/-.002] 0.74+/-0.05 [.029+/-.002] 0.74+/-0.05 [.029+/-.002] - CRIMP HEIGHT 3 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 8.5 9.5 9.9 9.9 W1__FA_SETTING_1 - * WARNING - ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - B 1 2 3 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 4 THIS APPLICATOR IS A CUT CARRIER ONLY. - 5 SEE TERMINAL APPLICATOR SPEC 114-13157 FOR WIRE STRIP LENGTHS. - 6 THIS TERMINAL CANNOT BE RUN ON AUTOMATED EQUIPMENT. 7 TERMINAL LUBRICANT IS RECOMMENDED 1 1 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - 1 A 1 1 - - 1 1 1 - - 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL - PART NO - REF REF REF REF 1 1 1 1 1 1 1 1 1 - - - 2 1 - - - - 1 - - - - 1 - 1 - - 1 1 1 - - 1 1 2 - 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 2 - 1 1 1 1 1 1 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 - - 2 - 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm -1 1 -77 -72 -71 -2 DIMENSIONS: 1 2119641-1 2119580-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803583-9 1803515-1 1803602-1 1752356-1 2079383-5 2-2844962-3 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 3-22280-3 356885-5 1803216-1 1338293-4 2-1633733-5 1-2119757-6 3-1633713-8 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR HOLDER, SHEAR SHEAR, FLOATING ANVIL, WIRE DEPRESSOR, SHEAR CRIMPER, WIRE PREMIUM DWN 10DEC2012 CHK 10DEC2012 APVD 10DEC2012 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 2 18023-9 1 2119652 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-3 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 SIMP_3-22280-3 1 356885-5 1 1803216 1 1338293-4 1 2-1633733-5 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-6 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 3-1633713-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2844940-1 248 239 238 164 113 99 98 82 71 67 66 60 59 56 54 53 52 51 50 49 48 46 44 41 34 33 30 29 28 24 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119580-1 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151839 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H3 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 PNEUMATIC 44 2 53 A 238 0.0 REF 50 8 59 C 82 1 REF 34 REF 1 C SEE DETAIL A TERMINAL SUPPORT LOCATION 52 28 56 51 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 44 REF 44.61 DETAIL A 164 0.05 66 2 67 33 A 24 B RAM SET-UP 19 30 20 29 21 B 9 ITEM 30 LOCATED AT FRONT HOLES 12 CAM POSITIONS 11 30mm STROKE 30mm STROKE 30 REF 29 REF 113 7 46 98 99 34 54 8 1 60 54 10 248 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL PRE FEED AMP 4805 REV 31MAR2000 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10DEC2012 CHK 10DEC2012 APVD 10DEC2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151839 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H3 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151839 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151839 -7 F CRIMP TOOLING KIT - H 4 3 2 LOC PART NUMBER 2- 2151839 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP APPLICATOR DATA SIZE WIRE INSUL TYPE F - 1.07 mm [.042] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: SOCKET CONTACT, PLUG TERMINAL NAME: WIRE STRIP LENGTH 5 C TE CRIMP SPECIFICATION TERMINAL APPLICATION SPECIFICATION 114-13157 - TERMINALS APPLIED TE TERMINAL 1438890-8 2365466-8 - n INSULATION DIAMETER RANGE C1__DWG_PN_1_4 - - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_4 2203232-4 - C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_4 - TE TERMINAL 2365471-4 - - 1.5 DS-QFB RG-174 LL RG-174 OR RG-316 DACAR 462 W1__DWG_WGAUGE_1 0.86+/-0.05 [.034+/-.002] 0.79+/-0.05 [.031+/-.002] 0.74+/-0.05 [.029+/-.002] 0.74+/-0.05 [.029+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 8.5 9.5 9.9 9.9 W1__FA_SETTING_3 5 SEE TERMINAL APPLICATOR SPEC 114-13157 FOR WIRE STRIP LENGTHS. 6 THIS APPLICATOR CANNOT BE RUN ON AUTOMATED EQUIPMENT. 7 1 1 1 1 1 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 - - - - - - 1 - 1 - - - - - - - 1 A 2 1 - 1 2 2 - 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 2 - 1 1 1 - TERMINAL LUBRICANT IS RECOMMENDED 1 1 - 1 2 - - 1 1 1 - THIS APPLICATOR IS A CUT CARRIER ONLY. 1 1 - 4 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 1 - 3 1 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 2 1 - RECOMMENDED SPARE PARTS 1 2 - 1 1 1 - B 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - 3 1 1 - CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 4 - - 7 1 4 - C1__DWG_PN_4_5 - 1 - C1__DWG_PN_4_4 - C1__DWG_PN_3_5 1 - C1__DWG_PN_4_1 - REF REF - C1__DWG_PN_4_0 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-1 2079383-5 2-2844962-3 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 3-22280-3 356885-5 1803216-1 1338293-4 2-1633733-5 1-2119757-6 3-1633713-8 1 1 - - C1__DWG_PN_1_5 - 6 1438896-4 - C1__DWG_PN_1_1 - TE TERMINAL C1__DWG_PN_1_0 5 - 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR HOLDER, SHEAR SHEAR, FLOATING ANVIL, WIRE DEPRESSOR, SHEAR CRIMPER, WIRE PREMIUM DWN 10DEC2012 CHK 10DEC2012 APVD 10DEC2012 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-3 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 SIMP_3-22280-3 1 356885-5 1 1803216 1 1338293-4 1 2-1633733-5 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-6 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 3-1633713-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 COUNTER_994970 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2844940-1 DESCRIPTION PRODUCT SPEC - 1 2119580-1 Ocean Side Feed Applicator - DRAWING NO 2151839 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H3 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D D 239 59 56 PNEUMATIC 140 53 2 0.0 A 238 8 50 34 REF REF 59 82 1 52 C SEE DETAIL A 56 TERMINAL SUPPORT LOCATION 1 C 51 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 REF 35.58 164 0.05 66 DETAIL A 67 2 33 RAM SET-UP A 24 19 B B 20 30 9 21 29 12 ITEM 30 LOCATED AT FRONT HOLES 30 REF CAM POSITIONS REF 29 30mm STROKE 30mm STROKE 151 113 48 7 141 98 99 34 143 8 1 144 143 10 11 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL PRE FEED 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10DEC2012 CHK 10DEC2012 APVD 10DEC2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151839 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H3