8-2151860-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER 4 3 2 20 REVISION DESCRIPTION A 2151860 -2 DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 5 FINE CRIMP HEIGHT ADJUST A 2151860 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 A NON-CRIMP HEIGHT ADJUST 2151860 -7 A FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2151860 -6 7- 2151860 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 - - 8- 2151860 -5 8- 2151860 -4 5-18022-5 8- 2151860 -5 8- 2151860 -4 5-18022-5 1338685-1 - - 5-18022-5 5-18022-5 - - - - - 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - 2119799-1 2.54 mm [.100] APPLICATOR INSTRUCTIONS 408-10389 1-1752354-6 - 1-1752354-6 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - - - TYPE - - - FCI TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 4.62-5.38 mm [.182-.212 IN] C TERMINAL APPLICATION SPECIFICATION - FCI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: n FCI SPEC - - INSULATION DIAMETER RANGE - 1.30-2.10 mm [.051-.083 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL 286964-1 FCI TERMINAL 211CL2S1120 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 286964-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - FCI TERMINAL 211CL2S1230 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 0.75mm2 0.35+0.35mm2 0.60mm2 0.50mm2 0.35mm2 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.28+/-0.04 [.050+/-.002] 1.27+/-0.04 [.050+/-.002] 1.25+/-0.04 [.049+/-.002] 1.22+/-0.04 [.048+/-.002] 1.18+/-0.04 [.046+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING 4.2 W1__DWG_CRIMP_HT_1 4.4 W1__DWG_CRIMP_HT_2 4.5 W1__DWG_CRIMP_HT_3 4.7 W1__DWG_CRIMP_HT_4 4.9 W1__DWG_CRIMP_HT_5 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - W1__FA_SETTING_5 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151860 2151860 2151860 2151860 - -4 -4 -5 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 242. & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF & 242. - 2 2 1 1 1 2 1 2 1 1 - -77 -7 2 2 1 1 1 2 1 2 1 1 - -6 2 2 1 1 1 2 1 2 1 1 - -5 2 2 1 1 1 2 1 2 1 1 1 1 1 -2 - 2-18032-5 22283-1 980371-4 356835-1 240792-1 2168083-1 1-690438-0 2168083-1 1633782-3 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 -1 PART NO 2 2 1 1 1 2 1 2 1 1 - SCR, SET, FLT POINT M5 X 20.0 SPRING, COMPRESSION SCR, SKT HD SHLDR 5.0 DIA X 6.0 LEVER, DRAG RELEASE DRAG, TERMINAL SCR, SKT HD CAP, RoHS, M3 X 8.0 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DESCRIPTION 2 2-18032-5 2 22283-1 1 980371-4 1 356835-1 1 240792-1 2 2168083-1 1 1-690438-0 2 2168083-1 1 1633782-3 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 269 268 267 266 265 264 263 262 261 260 252 250 249 248 ITEM NO 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 3 1 4 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 66 P LTR DESCRIPTION DATE RELEASED 1 1 1 - 1 1 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 2119798-1 1-22279-3 2119758-1 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-6 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1901681-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-3 2079383-5 2161328-1 1-1320908-2 2119959-3 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 3-1633927-3 2119757-8 238011-4 1633963-9 455888-3 4-1633664-9 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 4 1 1 - 1 4 1 - 1 1 4 1 1 1 - 1 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 1 - 1 - - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 4.52 . Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - ATLANTIC VERSION AMP 4805 REV 31MAR2000 A DWN APVD CC 18MAR2013 TE 2063440-1 F OV 2.12 mm [.083] REVISIONS DIST A - APPLICATOR DATA 1 PART NUMBERS REQUIRED - - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 2151860 -1 D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 29JAN2013 CHK 29JAN2013 APVD 29JAN2013 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-6 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1-1752356-3 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-3 1 1-455888-0 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 3-1633927-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 238011-4 1 1633963-9 1 455888-3 1 4-1633664-9 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119758 247 246 245 244 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 67 66 63 62 60 59 56 54 52 51 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC - 1 2119798-1 Ocean Side Feed Applicator - DRAWING NO 2151860 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 A DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 D 6 PNEUMATIC 56 39 2 247 246 260 44 7 252 245 35 244 7 166 8 238 242 82 1 2 2 2 6 3 1 4 2 176 2 4 TERMINAL SUPPORT LOCATION 28 5 41 174 44 52 135 2 198 6 164 175 16.88 [.665] 66 180 2 67 11 213 33 24 SERVO FEEDER NOT INCLUDED 10 A 50 REF HOLDDOWN SET-UP 19 264 30 117 REF B 20 263 21 261 9 29 1 ITEM 30 LOCATED AT REAR HOLES 12 262 241 268 CAM POSITIONS REF 245 REF 51 A 13 265 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 119 269 266 267 46 32 34 54 8 1 60 54 10 1 18.50 [.730] 248 48 REF C 177 SERVO LATCH PLATE 4.44 0.50 [ 0.175 0.019 ] 34 REF 2 56 47 2 1 172 30mm STROKE 2 8 137 B D 163 136 133 - 243 59 240 - - 62 38 63 C APVD 37 59 249 A DWN 40 239 250 DATE FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29JAN2013 CHK 29JAN2013 APVD 29JAN2013 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151860 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER 4 3 2 20 REVISION DESCRIPTION A 2- 2151860 -2 DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 5 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 2- 2151860 -1 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC FINE CRIMP HEIGHT ADJUST 2- 2151860 -5 A FINE CRIMP HEIGHT ADJUST 2- 2151860 -7 A FINE CRIMP HEIGHT ADJUST NONE A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151860 -7 APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2.54 mm [.100] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151860 -5 8- 2151860 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151860 -5 - 2119949-1 8- 2151860 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - 2119799-1 1-1752354-6 - - 1-1752354-6 - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - TYPE - - - FCI TERMINAL WIRE STRIP LENGTH 4.62-5.38 mm [.182-.212 IN] C TERMINAL APPLICATION SPECIFICATION - FCI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: n FCI SPEC - - INSULATION DIAMETER RANGE - 1.30-2.10 mm [.051-.083 IN] - - - - - TERMINALS APPLIED TE TERMINAL 286964-1 FCI TERMINAL C1__DWG_PN_1_0 211CL2S1120 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 286964-2 FCI TERMINAL C1__DWG_PN_3_1 - C1__DWG_PN_4_0 211CL2S1230 - C1__DWG_PN_4_1 - WIRE SIZE 0.75mm2 0.35+0.35mm2 0.60mm2 0.50mm2 0.35mm2 1 B 2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.28+/-0.04 [.050+/-.002] 1.27+/-0.04 [.050+/-.002] 1.25+/-0.04 [.049+/-.002] 1.22+/-0.04 [.048+/-.002] 1.18+/-0.04 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 4.2 4.4 4.5 4.7 4.9 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 W1__FA_SETTING_4 - W1__FA_SETTING_5 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151860 -4 2151860 -4 2151860 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. & 242. - 2 2 1 1 1 2 1 2 1 1 - 2 2 1 1 1 2 1 2 1 1 - 2 2 1 1 1 2 1 2 1 1 1 1 2 2 1 1 1 2 1 2 1 1 - -77 -27 -25 -22 -21 2-18032-5 22283-1 980371-4 356835-1 240792-1 2168083-1 1-690438-0 2168083-1 1633782-3 2119782-1 2119640-1 2079988-1 PART NO SCR, SET, FLT POINT M5 X 20.0 SPRING, COMPRESSION SCR, SKT HD SHLDR 5.0 DIA X 6.0 LEVER, DRAG RELEASE DRAG, TERMINAL SCR, SKT HD CAP, RoHS, M3 X 8.0 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 2 2-18032-5 2 22283-1 1 980371-4 1 356835-1 1 240792-1 2 2168083-1 1 1-690438-0 2 2168083-1 1 1633782-3 1 2119782 1 2119640-1 1 2079988_GATD Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 269 268 267 266 265 264 263 262 261 251 250 249 - 1 - 1 1 1 - - - P 1 1 1 1 - 1 1 1 LTR DESCRIPTION DATE SEE SHEET 1 1 1 1 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1-22279-3 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-6 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-5018030-0 1901681-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-3 2079383-5 2161328-1 1-1320908-2 2119959-3 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 3-1633927-3 2119757-8 238011-4 1633963-9 455888-3 4-1633664-9 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 3 1 - 1 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION AMP 4805 REV 31MAR2000 66 - 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F OV 2.12 mm [.083] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 29JAN2013 CHK 29JAN2013 APVD 29JAN2013 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-6 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1901681-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-3 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-3 1 1-455888-0 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 3-1633927-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 238011-4 1 1633963-9 1 455888-3 1 4-1633664-9 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 246 244 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 67 66 63 62 59 56 52 51 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-8 DESCRIPTION PRODUCT SPEC - 1 1-22279-3_SIMP Ocean Side Feed Applicator - DRAWING NO 2151860 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC 1 REVISIONS DIST A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 145 38 239 246 39 7 56 140 152 2 D 2 2 243 250 2 8 249 A 166 242 2 6 4.44 0.50 [ 0.175 0.019 ] 63 238 REF 8 163 34 59 82 136 1 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 1 133 4 135 2 2 3 C 1 4 28 174 5 41 140 175 164 67 33 213 A 264 30 117 REF 2 11 24 50 19 10 HOLDDOWN SET-UP 9 21 1 29 241 262 13 1 ITEM 30 LOCATED AT REAR HOLES 11 30 265 REF REF 29 30mm STROKE 30mm STROKE 142 B 12 268 CAM POSITIONS REF 20 263 261 16.88 [.665] 66 6 180 SERVO FEEDER NOT INCLUDED REF 51 198 A REF TERMINAL SUPPORT LOCATION 52 240 269 151 266 267 141 32 34 143 8 1 144 143 10 1 119 11 18.50 [.730] 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - 244 7 139 PNEUMATIC MECHANICAL POST FEED - - 40 59 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29JAN2013 CHK 29JAN2013 APVD 29JAN2013 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 A Ocean Side Feed Applicator - DRAWING NO 2151860 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A