7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
2
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2151893-1
C
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2151893-2
C
7- 2151893 -7
C
FINE CRIMP HEIGHT ADJUST
1
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
FEED TYPE
C
C
3
LOC
2151893 -1
2151893 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
66
P
LTR
PNEUMATIC AND CRIMP
TOOLING KIT
DATE
DWN
APVD
RELEASED
04APR2013
RW
TE
A1
ECR-16-002688
25FEB2016
KH
JDG
B
ECR-18-006953
10MAY2018
YY
JDG
C
ECR-21-005367
12MAY2021
JWC
RK
A
PNEUMATIC
DESCRIPTION
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
1.78 mm [.070]
2.54 mm [.100]
APPLICATOR INSTRUCTIONS
408-35042
-
3
TE TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
4.00-4.75 mm [.157-.187 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
926884-3
926884-6
WIRE
SIZE
18 AWG
20 AWG
22 AWG
24 AWG
114-18011
-
TERMINALS APPLIED
TE TERMINAL
926884-1
n
C1__DWG_PN_1_1
926885-2
C1__DWG_PN_1_2
926885-3
926885-6
C1__DWG_PN_1_3
-
-
-
C1__DWG_PN_2_1
TE TERMINAL
926886-1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
926886-3
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
TE TERMINAL
926884-3
C1__DWG_PN_3_1
-
6
-
INSULATION DIAMETER RANGE
-
1.00-2.50 mm [.039-.098 IN]
-
-
-
-
-
7
-
7
TE TERMINAL
C2__DWG_PN_1_0
-
C2__DWG_PN_2_0
TE TERMINAL
C2__DWG_PN_3_0
-
TE TERMINAL
-
C2__DWG_PN_4_0
-
C2__DWG_PN_1_1
-
C1__DWG_PN_3_2
926886-7
-
C1__DWG_PN_3_3
-
C1__DWG_PN_2_4
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
C1__DWG_PN_2_0
n
4.00-4.75 mm [.157-.187 IN]
1.00-2.50 mm [.039-.098 IN]
7
TE TERMINAL
926885-1
C1__DWG_PN_1_0
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
-
TE CRIMP SPECIFICATION
UNIVERSAL M-N-L SOCKET AND PIN
TERMINAL NAME:
UNIVERSAL M-N-L SOCKET AND PIN
TERMINAL NAME:
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
-
1.22+/-0.05 [.048+/-.002]
1.09+/-0.05 [.043+/-.002]
1.01+/-0.05 [.040+/-.002]
0.96+/-0.05 [.038+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
WIRE
SIZE
4
7
8.4
9.3
9.8
W1__FA_SETTING_1
W1__FA_SETTING_2
0.50mm2
0.35mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
1.09+/-0.05 [.043+/-.002]
1.01+/-0.05 [.040+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
8.4
9.3
-
4
-
W2__FA_SETTING_1
-
W2__FA_SETTING_2
-
W1__FA_SETTING_3
-
W1__FA_SETTING_4
-
1
2
B
-
RECOMMENDED SPARE PARTS
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
-
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
-
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
-
REQUIREMENT.
THIS
A TE
ACCORDING TO
-
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM
WILL
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN
CONNECTIVITY
TE
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
FITNESS FOR PARTICULAR PURPOSE.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
7
A
-
1
-
1
-
1
SPECIFIC
1
1
-
TERMINAL LUBRICANT IS RECOMMENDED.
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
1
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
-
2
PART NO
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 10
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .070
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
CRIMPER, WIRE PREMIUM
DWN
14FEB2013
CHK
18FEB2013
APVD
18FEB2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
1-18028-2
1
2119955-1
1
2844908
1
2844907
1
455888-4
1
SIMP_5-547505-2
1
854769-4
1
1803607_3
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
21028-2
1
1338685-1
4
2168083-3
2
1-2168083-0
1
1803382-6
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
3-1752356-4
2
2079383-5
2
3-2844962-0
1
2844992-1
1
455888-3
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533-1
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1338692-1
..
1
ITEM_7
..
1
ITEM_6
1
2119780-9
1
2-238011-2
1
1-2119582-0
..
1
ITEM_2
1
1-456404-8
248
244
243
242
241
239
238
164
119
113
99
98
82
77
74
71
70
69
67
66
60
59
58
56
54
53
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119082-9
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
1
1
1
-
2
1
1
2
-
-
1
1
2
-
-
1
1
1
-
-
1
1
1
-
-
1
1
2
-
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
-
1
1
2
-
1
1
1
1
1
-
2
1
2
-
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
REF REF
1
1
1
1
REF
1
1
-
-
REF
1
1
1
1
1
1
1
-
1
1
1
2119641-1
2119082-9
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
1-18028-2
2119955-1
2844908-1
2844907-1
455888-4
5-547505-2
854769-4
1803607-3
2119791-9
2119943-1
2119740-1
2168078-1
2168083-2
5-18022-5
21028-2
1338685-1
2168083-3
1-2168083-0
1803382-6
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
3-1752356-4
2079383-5
3-2844962-0
2844992-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1338692-1
2119780-9
2-238011-2
1-2119582-0
1-456404-8
-
-77 -72 -71 -2
ATLANTIC VERSION
AMP 4805 REV 31MAR2000
1
1
Ocean Side Feed
Applicator
-
DRAWING NO
2151893
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C1
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
D
59
56
44
PNEUMATIC
2
244
243
A
242
238
53
3
8
50
59
C
2
82
1
1
1.0
0.5
34 REF
69
70
SEE DETAIL A
C
3
1
56
4
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
TERMINAL SUPPORT LOCATION
28
5
41
44
44.61
REF
0.05
66
DETAIL A
2
164
A
24
B
67
77
33
58
19
30
20
29
21
RAM SET-UP
74
B
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
30mm STROKE
29
REF
1
30mm STROKE
119
113
7
98
46
99
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
30
REF
11
30mm STROKE
47
REF
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
14FEB2013
CHK
18FEB2013
APVD
18FEB2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151893
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2151893 -1
C
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2151893 -7
C
CRIMP TOOLING KIT
-
C
3
2
LOC
PART
NUMBER
2- 2151893 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
1.78 mm [.070]
2.54 mm [.100]
APPLICATOR INSTRUCTIONS
408-35042
-
1
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
UNIVERSAL M-N-L SOCKET AND PIN
TERMINAL NAME:
WIRE STRIP LENGTH
4.00-4.75 mm [.157-.187 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-18011
-
TERMINALS APPLIED
TE TERMINAL
926884-1
926884-3
926884-6
WIRE
SIZE
18 AWG
20 AWG
22 AWG
24 AWG
n
926885-1
926885-2
C1__DWG_PN_1_1
C1__DWG_PN_1_2
926885-3
C1__DWG_PN_1_3
1.00-2.50 mm [.039-.098 IN]
-
-
-
926885-6
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
926886-1
926886-3
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
C1__DWG_PN_3_0
TE TERMINAL
TE TERMINAL
C1__DWG_PN_4_0
926884-3
C1__DWG_PN_3_1
6
-
-
-
TE TERMINAL
C2__DWG_PN_3_0
-
TE TERMINAL
926886-7
1.22+/-0.05 [.048+/-.002]
1.09+/-0.05 [.043+/-.002]
1.01+/-0.05 [.040+/-.002]
0.96+/-0.05 [.038+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
7
8.4
9.3
9.8
WIRE
SIZE
4
W1__FA_SETTING_1
W1__FA_SETTING_2
0.50mm2
0.35mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
1.09+/-0.05 [.043+/-.002]
1.01+/-0.05 [.040+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
8.4
9.3
-
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
6
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
7
TERMINAL LUBRICANT IS RECOMMENDED.
A
1
1
1
1
-
1
1
-
1
1
1
1
-
1
1
-
1
1
1
1
1
-
1
-
-
-
-
-
-
1
-
1
1
1
1
-
1
-
-
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
DWN
14FEB2013
CHK
18FEB2013
APVD
18FEB2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
1-18028-2
1
2119955-1
1
2844908
1
2844907
1
455888-4
1
SIMP_5-547505-2
1
854769-4
1
1803607_3
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
5-18022-5
1
21028-2
1
1338685-1
2
1-2168083-0
1
1803382-6
3
18023-9
1
2119652
1
1803602-1
1
3-1752356-4
2
2079383-5
2
3-2844962-0
1
2844992-1
1
455888-3
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533-1
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1338692-1
..
1
ITEM_7
..
1
ITEM_6
1
2119780-9
1
2-238011-2
1
1-2119582-0
..
1
ITEM_2
1
1-456404-8
244
243
242
241
239
238
164
151
144
143
142
141
140
119
113
99
98
82
77
74
71
70
69
67
66
59
58
56
53
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2079764_APP
TE Connectivity
APPLICATION SPEC
-
1
2119082-9
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .070
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
CRIMPER, WIRE PREMIUM
PART NO
-77 -22 -21
PACIFIC VERSION
AMP 4805 REV 31MAR2000
1
1
-
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
-
1
1
1
-
1
2
1
-
1
2
2
-
1
1
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS
1
1
-
1
1
1
-
SPECIFIC
2
-
-
1
1
1
-
1
2
1
-
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM
WILL
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN
CONNECTIVITY
TE
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
1
2
-
1
1
1
-
REQUIREMENT.
THIS
A TE
ACCORDING TO
1
1
-
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
2
1
-
B
1
2
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
1
1
-
2
1
1
-
RECOMMENDED SPARE PARTS
1
1
-
1
1
1
-
W1__FA_SETTING_4
1
1
-
W1__FA_SETTING_3
1
1
-
W2__FA_SETTING_2
1
1
W2__FA_SETTING_1
1
1
-
4
1
1
-
CRIMP HEIGHT
REFERENCE SETTING
1
1
-
C1__DWG_PN_2_4
1
1
-
C1__DWG_PN_3_3
1
1
-
7
C2__DWG_PN_1_1
1
1
-
C2__DWG_PN_4_0
4
-
C2__DWG_PN_2_0
1
4
-
-
-
1
-
7
TE TERMINAL
C2__DWG_PN_1_0
1
-
-
-
REF REF
-
1.00-2.50 mm [.039-.098 IN]
1
1
-
INSULATION DIAMETER RANGE
1
-
-
C1__DWG_PN_3_2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
C1__DWG_PN_2_0
n
4.00-4.75 mm [.157-.187 IN]
7
TE TERMINAL
C1__DWG_PN_1_0
WIRE STRIP LENGTH
1
1
-
TE CRIMP SPECIFICATION
1
1
-
UNIVERSAL M-N-L SOCKET AND PIN
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
1
-
3
2119082-9
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
1-18028-2
2119955-1
2844908-1
2844907-1
455888-4
5-547505-2
854769-4
1803607-3
2119791-9
2119943-1
2119740-1
2168078-1
5-18022-5
21028-2
1338685-1
1-2168083-0
1803382-6
18023-9
2119652-1
1803602-1
3-1752356-4
2079383-5
3-2844962-0
2844992-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1338692-1
2119780-9
2-238011-2
1-2119582-0
1-456404-8
1
Ocean Side Feed
Applicator
-
DRAWING NO
2151893
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C1
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
140
59
243
242
A
2
244
56
PNEUMATIC
D
238
2
3
53
1.0
REF
8
50
34
59
82
1
C
SEE DETAIL A
1
C
69
70
56
3
1
4
28
5
41
140
35.58
164
67
2
A
33
B
REF
0.05
66
DETAIL A
77
74
20
9
21
30
RAM SET-UP
58
19
24
B
1
12
ITEM 30 LOCATED AT
FRONT HOLES
241
29
13
CAM POSITIONS
1
30
REF
REF
29
30mm STROKE
30mm STROKE
142
REF
TERMINAL SUPPORT LOCATION
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
30mm STROKE
0.5
151
113
48
7
98
141
99
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
14FEB2013
CHK
18FEB2013
APVD
18FEB2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151893
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C1