7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2151917 -1
DESCRIPTION
B
2151917 -2
FINE CRIMP HEIGHT ADJUST
B
2151917 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
B
NON-CRIMP HEIGHT ADJUST
2151917 -7
B
FINE CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
2151917 -6
7- 2151917 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
B
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
2119950-1
1338685-1
2119951-1
1901092-1
2161326-1
-
2119949-1
1338685-1
1901092-1
2119951-1
2161326-1
-
2119949-1
1338685-1
2119950-1
5-18022-5
2119641-1
2119799-1
CRIMP
WIRE
INSUL
SIZE
8- 2151917 -4
-
-
8- 2151917 -5
5-18022-5
8- 2151917 -5
8- 2151917 -4
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
-
-
-
-
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
2168400-6
2168400-6
-
(QUANTITY 2)
-
6
-
(QUANTITY 2)
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
-
TYPE
-
F
F
.091 [2.31 mm]
.140 [3.56 mm]
APPLICATOR INSTRUCTIONS
408-10389
-
ETCO TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
.109-.124 IN [2.77-3.15 mm]
C
TERMINAL
APPLICATION
SPECIFICATION
n
NONE
-
-
INSULATION DIAMETER RANGE
-
.060-.075 IN [1.52-1.91 mm]
-
-
-
-
6
1949601-2
1949601-3
1949601-4
1949601-5
1949601-6
WIRE
SIZE
20 AWG
22 AWG
24 AWG
C1__DWG_PN_1_1
R16-4-HB
C1__DWG_PN_1_2
R16-4-NPS
R16-125-HB
C1__DWG_PN_1_3
C1__DWG_PN_1_4
R16-2-THB
C1__DWG_PN_1_5
R16-2-HB
C1__DWG_PN_1_6
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
TE TERMINAL
1949601-7
1949601-8
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1949601-9
1-1949601-0
1-1949601-1
0.058+/-0.002 [1.47+/-0.05]
0.056+/-0.002 [1.42+/-0.05]
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
C1__DWG_PN_3_1
-
ETCO TERMINAL
R16-2-NPS
C1__DWG_PN_3_3
C1__DWG_PN_3_4
-
C1__DWG_PN_4_1
R16-099-HB
-
C1__DWG_PN_4_2
R16-066-HB
R16-6-THB
-
C1__DWG_PN_4_3
-
C1__DWG_PN_4_4
R16-6-HB
C1__DWG_PN_3_5
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_5
C1__DWG_PN_2_6
0.061+/-0.002 [1.55+/-0.05]
1
C1__DWG_PN_3_0
C1__DWG_PN_3_2
-
CRIMP HEIGHT
INCH [mm]
W1__DWG_WGAUGE_1
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
-
9
6.2
6.8
7.3
-
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
6
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
7
8
9
10
A
11
12
-
2151917
2151917
2151917
2151917
-
-4
-4
-5
-6
-
13
62.
ITEM
OF
THREADS
TO
LOCTITE
1-23419-5
NUMBER
PART
APPLY
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
CUT TO LENGTH AT ASSEMBLY.
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
ETCO TERMINAL
R16-4-THB
C1__DWG_PN_1_0
-
TERMINALS APPLIED
TE TERMINAL
1949601-1
B
-
TE CRIMP SPECIFICATION
RING TERMINAL
TERMINAL NAME:
1
1
1
1
1
-77 -7
4.25 .
REVISIONS
DIST
A
66
P
LTR
1
1
1
1
-6
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
-2
1
2119957-2
1803078-3
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-9
-1
PART NO
1
1
1
1
-
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
09MAY2013
LG
TE
B
ECR-17-016811
16NOV2017
FZ
KZ
2063440-1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
DESCRIPTION
1
2119957-2
1
1803078-3
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2161314
1
2119082-9
260
259
252
250
249
248
247
246
245
244
ITEM
NO
13
-
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
REF
1
1
2
1
1
1
1
2
1
3
2
1
2
2
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
-
mm
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
1
-
1
-
-
1
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1901092-1
1-690438-0
2168083-1
2168083-6
1-455888-8
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338683-2
2168400-1
1-2168083-0
18023-9
2119652-1
2119653-1
2119656-9
2161311-1
1-2079383-5
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
2079383-8
2161328-1
1-1320908-6
1803089-1
22283-1
356835-1
240792-1
1633630-2
980371-4
2168083-2
1-18028-2
2119533-1
690463-1
1-2168083-1
690464-4
2119862-1
2280441-1
3-22280-3
4-1633927-2
690468-1
3-238009-9
3-2119784-9
1633609-5
1
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
-
1
-6
1
1
-
1
-
1
1
-
1
-
1
1
-
1
-
1
1
-
1
-
-
1
-
1
-
-
1
-
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
-
1
-
2
-
-
1
2
1
-
-
2
2
-
-
1
2
2
-
1
1
2
2
1
1
-
2
2
1
-
-
3
2
1
-
1
3
2
1
2
1
3
2
1
2
1
-
1
1
2
-
1
1
-
2
1
1
1
-
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
2
-
1
1
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
-
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT PNT, M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, BHSC, RoHS (M4 X 16)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, REAR STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
PLATE, STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
ANVIL, COMBINATION
DEPRESSOR SHEAR, REAR
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
CRIMPER, WIRE
DWN
02APR2013
CHK
12APR2013
APVD
12APR2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
2
2168400-6
1
2119580-1
1
2063440-1
1
356885-4
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
SIMP_1-22281-8
1
1901092
1
1-690438-0
2
2168083-1
1
2168083-6
1
1-455888-8
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
1338683-2
2
2168400-1
2
1-2168083-0
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2161311
1
1-2079383-5
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085_PRE_REV_K
1
2119092-1
2
2079383-8
1
2161328
1
1-1320908-6
1
1803089-1
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1633630-2
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
690463-1
2
1-2168083-1
1
690464-4
1
2119862
1
2280441-1
1
SIMP_3-22280-3
..
1
ITEM_10
..
1
ITEM_9
1
4-1633927-2
..
1
ITEM_7
1
690468-1
..
1
ITEM_5
1
3-238009-9
1
3-2119784-9
..
1
ITEM_2
1
1633609-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
7-18023-7
243
242
241
240
239
238
237
213
198
172
166
164
163
137
136
135
133
121
117
96
95
93
82
71
67
66
63
62
61
60
59
56
54
53
49
48
47
46
44
41
40
39
38
37
35
33
32
30
29
27
26
25
24
23
21
20
19
17
16
15
14
13
12
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119083
DESCRIPTION
PRODUCT SPEC
-
1
2079764
Ocean Side Feed
Applicator
-
DRAWING NO
2151917
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
D
239
PNEUMATIC
APVD
-
-
-
40
59
38
56
39
2
53
246
44
7 252
245
35
244
D
2
2
2
2
243
63
166
6
238
247
260
7
249
A
SEE SHEET 1
DWN
62
6
250
DATE
37
6
A
DESCRIPTION
8
242
2
6
163
259
59
82
1
136
137
C
1
3
172
1
C
4
56
SERVO
LATCH PLATE
240
41
133
4
135
17
198
66
95
A
164
96
12
67
241
213
13
33
SERVO FEEDER
NOT INCLUDED
30
117
237
A
24
B
11
2
15
19
10
16
20
23
14
21
26
B
13
54
25
27
30mm STROKE
30mm STROKE
47
REF
29 REF
61
CAM POSITIONS
30mm STROKE
30
ITEM 30 LOCATED AT
FRONT HOLES
29
121
93
46
32
8
1
60
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
02APR2013
CHK
12APR2013
APVD
12APR2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151917
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151917 -1
DESCRIPTION
B
2- 2151917 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
2- 2151917 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2151917 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151917 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2119951-1
5-18022-5
1901092-1
2161326-1
8- 2151917 -5
-
2119949-1
8- 2151917 -4
1338685-1
2119951-1
5-18022-5
1901092-1
2161326-1
8- 2151917 -5
-
2119949-1
8- 2151917 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2168400-6
2168400-6
-
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
ETCO TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
.109-.124 IN [2.77-3.15 mm]
C
TERMINAL
APPLICATION
SPECIFICATION
n
NONE
-
-
INSULATION DIAMETER RANGE
-
.060-.075 IN [1.52-1.91 mm]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1949601-1
1949601-2
1949601-3
1949601-4
1949601-5
1949601-6
WIRE
SIZE
20 AWG
22 AWG
24 AWG
1
B
-
TE CRIMP SPECIFICATION
RING TERMINAL
TERMINAL NAME:
2
ETCO TERMINAL
C1__DWG_PN_1_0
R16-4-THB
R16-4-HB
C1__DWG_PN_1_1
C1__DWG_PN_1_2
R16-4-NPS
C1__DWG_PN_1_3
R16-125-HB
R16-2-THB
C1__DWG_PN_1_4
C1__DWG_PN_1_5
R16-2-HB
C1__DWG_PN_1_6
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
TE TERMINAL
1949601-7
1949601-8
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
ETCO TERMINAL
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1949601-9
C1__DWG_PN_3_3
1-1949601-0
1-1949601-1
C1__DWG_PN_3_4
C1__DWG_PN_3_5
-
C1__DWG_PN_4_0
R16-2-NPS
R16-099-HB
-
C1__DWG_PN_4_1
-
C1__DWG_PN_4_2
R16-066-HB
R16-6-THB
R16-6-HB
-
6
C1__DWG_PN_4_3
-
C1__DWG_PN_4_4
-
C1__DWG_PN_4_5
-
C1__DWG_PN_2_6
CRIMP HEIGHT
INCH [mm]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
0.061+/-0.002 [1.55+/-0.05]
0.058+/-0.002 [1.47+/-0.05]
0.056+/-0.002 [1.42+/-0.05]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.2
6.8
7.3
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
W1__FA_SETTING_3
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2151917 -4
2151917 -4
2151917 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
8
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9
A
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
7
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12
CUT TO LENGTH AT ASSEMBLY.
-
1
-
-
1
6
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
1803078-3
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
PART NO
SPACER, PRECISION
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
1
1803078-3
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
-
1
259
251
250
249
246
244
243
242
1
1
-
ITEM
NO
1
1
1
1
-
1
-
1
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
2
-
-
-
1
-
2
1
REF
-
-
-
1
1
-
1
-
-
1
1
-
1
1
1
-
-
-
-
7-18023-7
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1901092-1
1-690438-0
2168083-1
2168083-6
1-455888-8
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
1338683-2
1-2168083-0
18023-9
2119652-1
1-2079383-5
2119645-1
2119957-1
1-2119644-2
2079383-8
2161328-1
1-1320908-6
1803089-1
22283-1
356835-1
240792-1
1633630-2
980371-4
2168083-2
1-18028-2
2119533-1
690463-1
1-2168083-1
690464-4
2119862-1
2280441-1
3-22280-3
4-1633927-2
690468-1
3-238009-9
3-2119784-9
1633609-5
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
-
1
-
1
1
-
1
-
1
1
-
1
-
1
1
-
1
-
-
1
-
1
-
-
1
-
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
-
1
1
2
1
-
1
1
2
-
-
1
1
2
-
2
1
-
2
3
2
-
-
1
3
2
-
2
1
3
2
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
2
-
1
1
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
2
-
1
1
1
2
-
1
1
1
2
-
-
1
1
2
1
1
1
1
-
1
-
1
-
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 10
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, BHSC, RoHS (M4 X 16)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, REAR STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
PLATE, STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
ANVIL, COMBINATION
DEPRESSOR SHEAR, REAR
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
CRIMPER, WIRE
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
12
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10
66
-
2063440-1
-
.140 [3.56 mm]
A
PART NUMBERS REQUIRED
F
F
.091 [2.31 mm]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
DWN
02APR2013
CHK
12APR2013
APVD
12APR2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2063440-1
1
356885-4
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
2
2168400-5
1
2119653-2
1
1-2119656-0
1
2161312
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
SIMP_1-22281-8
1
1901092
1
1-690438-0
2
2168083-1
1
2168083-6
1
1-455888-8
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
1338683-2
2
1-2168083-0
3
18023-9
1
2119652
1
1-2079383-5
1
2119645
1
2119957-1
1
1-2119644-2
2
2079383-8
1
2161328
1
1-1320908-6
1
1803089-1
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1633630-2
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
690463-1
2
1-2168083-1
1
690464-4
1
2119862
1
2280441-1
1
SIMP_3-22280-3
..
1
ITEM_10
..
1
ITEM_9
1
4-1633927-2
..
1
ITEM_7
1
690468-1
..
1
ITEM_5
1
3-238009-9
1
3-2119784-9
..
1
ITEM_2
1
1633609-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119580-1
241
240
239
238
237
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
117
96
95
93
82
71
67
66
63
62
61
59
56
53
49
48
41
40
39
38
33
32
30
29
27
26
25
24
23
21
20
19
17
16
15
14
13
12
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
2
2168400-6
DESCRIPTION
PRODUCT SPEC
-
1
7-18023-7
Ocean Side Feed
Applicator
-
DRAWING NO
2151917
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
SEE SHEET 1
DWN
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
53
249
8
6
A
166
242
2
6
63
238
163
59
259
82
136
1
137
C
1
3
172
56
C
1
4
SERVO
LATCH PLATE
41
240
133
4
135
17
198
164
66
12
67
241
2
11
A
95
213
96
A
33
SERVO FEEDER
NOT INCLUDED
B
DATE
251
MECHANICAL
D
DESCRIPTION
23
117
19
20
10
24
21
30
26
13
237
16
12
B
15
14
25
143
27
61
CAM POSITIONS
30mm STROKE
REF
29
REF
30mm STROKE
30mm STROKE
142
30
ITEM 30 LOCATED AT
FRONT HOLES
29
151
121
93
141
32
8
1
144
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
02APR2013
CHK
12APR2013
APVD
12APR2013
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151917
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B