8-2151918-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER 4 3 2 20 REVISION DESCRIPTION A 2151918 -2 DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 5 FINE CRIMP HEIGHT ADJUST A 2151918 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 A NON-CRIMP HEIGHT ADJUST 2151918 -7 A FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2151918 -6 7- 2151918 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2119951-1 2119944-1 2161326-1 - 2119949-1 1338685-1 2119951-1 2119944-1 2161326-1 - 2119949-1 1338685-1 2119950-1 5-18022-5 2119641-1 8- 2151918 -4 - 8- 2151918 -5 5-18022-5 8- 2151918 -5 8- 2151918 -4 5-18022-5 1338685-1 - 5-18022-5 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - 2119799-1 1-1752354-8 - 1-1752354-8 - 2168400-6 2168400-6 - (QUANTITY 2) - - 2119799-1 - 2063440-1 - - - - - - - - - - - - - - - - - - (QUANTITY 2) - - - - - - - - - - - - TYPE 2.70 mm [.106] APPLICATOR INSTRUCTIONS 408-10389 - FCI TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n .126-.141 IN [3.20-3.58 mm] C TERMINAL APPLICATION SPECIFICATION - FCI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: FCI-4400110 Rev N - - INSULATION DIAMETER RANGE - .070-.081 IN [1.78-2.05 mm] - - - - 6 C1__DWG_PN_1_1 - FCI TERMINAL NF-1804-29 C1__DWG_PN_1_0 - - TERMINALS APPLIED TE TERMINAL 2113331-1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - FCI TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 18 AWG 20 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.25+/-0.05 [.049+/-.002] 1.15+/-0.05 [.045+/-.002] CRIMP HEIGHT REFERENCE SETTING 4.5 W1__DWG_CRIMP_HT_1 5.3 W1__DWG_CRIMP_HT_2 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151918 2151918 2151918 2151918 - -4 -4 -5 -6 - 8 9 10 11 A 12 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 242. - & 242. - & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 6 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - 1 1 1 1 1 1 1 - -77 -7 1 1 1 1 1 1 2 -6 1 1 1 1 1 1 1 2 -5 1 1 1 1 1 1 1 1 1 1 - -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 -1 PART NO 1 1 1 1 1 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 260 252 250 249 248 247 246 245 244 243 242 241 240 ITEM NO 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 REF 1 1 4 1 1 1 1 2 1 3 2 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - - 66 P LTR DESCRIPTION DATE RELEASED - 1 1 1 1 1 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-8 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-690438-0 2168083-1 455888-4 1633782-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1901681-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 3-1752356-3 2079383-5 2161328-1 1-1320908-0 2119959-3 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 4-1633927-1 2119757-4 2-238011-3 6-1633961-7 1-455888-1 2-1673600-8 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 4 1 1 - 1 4 1 - 1 1 4 1 1 1 - 1 2 1 - 4 3 2 1 - 1 3 2 - 2 1 3 1 1 2 1 2 1 1 2 - 1 1 - - 1 1 1 2 4 1 1 - 1 4 1 1 - 1 4 1 1 - 1 1 - 1 REF REF 4 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 4.55 . Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - ATLANTIC VERSION AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 A DWN APVD KH 27APR2013 TE 2063440-1 F F 2.05 mm [.081] REVISIONS DIST PART NUMBERS REQUIRED - APPLICATOR DATA 1 A - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 2151918 -1 D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 26MAR2013 CHK 27MAR2013 APVD 27MAR2013 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 .. 1 1901094-3 1 1-1752354-8 1 6-993111-6 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-690438-0 4 2168083-1 1 455888-4 1 1633782-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 3-1752356-3 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-3 1 1-455888-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 4-1633927-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 2-238011-3 1 6-1633961-7 1 1-455888-1 1 2-1673600-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119740-2 239 238 213 198 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 96 95 82 78 71 67 66 63 62 61 60 59 56 54 52 51 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2063440-1 DESCRIPTION PRODUCT SPEC - 1 2119580-1 Ocean Side Feed Applicator - DRAWING NO 2151918 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 A DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 D 6 PNEUMATIC 56 39 247 246 260 44 7 252 245 35 244 2 7 166 242 238 82 1 2 2 6 34 REF 3 C 1 177 SERVO LATCH PLATE 4 2 176 2 4 TERMINAL SUPPORT LOCATION 28 5 41 174 44 2 198 175 51 6 164 A REF 245 REF 52 135 16.05 [ 0.632 ] 66 180 2 67 11 213 33 24 SERVO FEEDER NOT INCLUDED 10 A 19 B 20 78 21 95 CAM POSITIONS 50 REF HOLDDOWN SET-UP 30 117 REF 96 9 29 12 95 241 13 25 1 ITEM 30 LOCATED AT FRONT HOLES 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 119 27 61 26 23 46 32 34 54 8 1 60 54 10 1 18.54 [ 0.730 ] 248 48 2.16 0.50 [ 0.085 0.019 ] REF 1 2 56 47 2 8 172 30mm STROKE 2 163 137 B D 2 8 136 133 - 243 59 240 - - 62 59 63 C APVD 37 38 249 A DWN 40 239 250 DATE FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26MAR2013 CHK 27MAR2013 APVD 27MAR2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151918 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER 4 3 2 20 REVISION DESCRIPTION A 2- 2151918 -2 DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 5 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 2- 2151918 -1 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151918 -5 A FINE CRIMP HEIGHT ADJUST 2- 2151918 -7 A FINE CRIMP HEIGHT ADJUST NONE A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151918 -7 APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2119951-1 5-18022-5 2119944-1 2161326-1 8- 2151918 -5 - 2119949-1 8- 2151918 -4 1338685-1 2119951-1 5-18022-5 2119944-1 2161326-1 8- 2151918 -5 - 2119949-1 8- 2151918 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - - 2119799-1 1-1752354-8 - 1-1752354-8 - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - - - FCI TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n .126-.141 IN [3.20-3.58 mm] C TERMINAL APPLICATION SPECIFICATION - FCI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: FCI-4400110 Rev N - - INSULATION DIAMETER RANGE - .070-.081 IN [1.78-2.05 mm] - - - - - TERMINALS APPLIED TE TERMINAL 2113331-1 FCI TERMINAL C1__DWG_PN_1_0 NF-1804-29 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 FCI TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - 6 WIRE SIZE 18 AWG 20 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.25+/-0.05 [.049+/-.002] 1.15+/-0.05 [.045+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.5 5.3 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151918 -4 2151918 -4 2151918 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A & 242. - & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 6 - 1 1 1 1 1 1 - 1 1 1 1 1 1 2 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 251 250 249 246 244 243 242 241 240 239 238 - 1 - 1 1 1 - - 1 1 1 1 - 1 - - P LTR DESCRIPTION DATE SEE SHEET 1 1 1 - 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 2119740-2 1901094-3 1-1752354-8 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-690438-0 2168083-1 455888-4 1633782-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338685-1 1-5018030-0 1901681-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 3-1752356-3 2079383-5 2161328-1 1-1320908-0 2119959-3 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 4-1633927-1 2119757-4 2-238011-3 6-1633961-7 1-455888-1 2-1673600-8 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 2 1 - 1 3 2 - - 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 4 1 1 1 1 4 1 1 - 1 4 1 1 - 1 4 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION AMP 4805 REV 31MAR2000 - 1 6 66 - 2063440-1 - 2.70 mm [.106] A PART NUMBERS REQUIRED F F 2.05 mm [.081] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 26MAR2013 CHK 27MAR2013 APVD 27MAR2013 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 6-993111-6 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-690438-0 4 2168083-1 1 455888-4 1 1633782-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1901681-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 3-1752356-3 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-3 1 1-455888-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 4-1633927-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 2-238011-3 1 6-1633961-7 1 1-455888-1 1 2-1673600-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-1752354-8 213 198 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 96 95 82 78 71 67 66 63 62 61 59 56 52 51 49 48 41 40 39 38 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - .. 1 1901094-3 DESCRIPTION PRODUCT SPEC - 1 2119740-2 Ocean Side Feed Applicator - DRAWING NO 2151918 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 - - - 40 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 2.16 0.50 [ 0.085 0.019 ] 63 238 REF 8 163 34 59 82 136 1 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 1 133 4 135 2 2 3 C 1 4 28 174 5 41 140 REF 175 51 198 164 2 67 11 A 33 SERVO FEEDER NOT INCLUDED 213 A 24 REF HOLDDOWN SET-UP 20 78 117 REF 50 19 10 30 16.05 [ 0.632 ] 66 6 180 B 9 21 1 95 12 96 241 29 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 95 CAM POSITIONS 30 25 REF REF 29 30mm STROKE 30mm STROKE 142 REF TERMINAL SUPPORT LOCATION 52 240 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE 27 151 61 26 23 141 32 34 143 8 1 144 143 10 1 119 11 18.54 [ 0.730 ] 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26MAR2013 CHK 27MAR2013 APVD 27MAR2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151918 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A