8-2151946-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151946 -1 DESCRIPTION A 2151946 -2 FINE CRIMP HEIGHT ADJUST A 2151946 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2151946 -7 A FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT 1338685-1 - - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - 5-18022-5 8- 2151946 -5 8- 2151946 -4 5-18022-5 8- 2151946 -5 8- 2151946 -4 5-18022-5 1338685-1 - 5-18022-5 - - 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - - - - - - - - 2161326-1 MECHANICAL FEED NONE 2161326-1 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST A A SERVO LATCH PLATE PNEUMATIC CRIMP WIRE INSUL SIZE - - - 2119799-1 1-1752354-5 - 1-1752354-5 - 2168400-6 2168400-6 - 2119799-1 - - (QUANTITY 2) - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - 6 - - - TYPE 3.81 mm [.150] APPLICATOR INSTRUCTIONS 408-10389 - - - - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.50-4.50 mm [.138-.177 IN] TERMINAL APPLICATION SPECIFICATION n 114-61038 - WIRE STRIP LENGTH 2.00-2.30 mm [.079-.091 IN] - - - TE TERMINAL 2005163-1 TE TERMINAL 1-2005163-1 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 963293-1 TERMINAL APPLICATION SPECIFICATION TE SEAL C1__DWG_PN_3_0 TE CRIMP SPECIFICATION n 3.50-4.50 mm [.138-.177 IN] TERMINALS APPLIED - RECEPTACLE T-20 FOR BULB ASSEMBLY TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: RECEPTACLE T-20 FOR BULB ASSEMBLY TERMINAL NAME: C - TE CRIMP SPECIFICATION - 17 - - INSULATION DIAMETER RANGE - 2.00-2.30 mm [.079-.091 IN] - - - - 6 - TE TERMINAL 2005163-1 C1__DWG_PN_3_1 TE TERMINAL 1-2005163-1 C2__DWG_PN_1_0 C2__DWG_PN_1_1 - TERMINALS APPLIED C1__DWG_PN_4_0 C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE SEAL 963293-1 14 TE SEAL C2__DWG_PN_3_0 C2__DWG_PN_4_0 - C2__DWG_PN_3_1 - WIRE SIZE 0.85mm2 0.85mm2 16 0.50mm2 0.50mm2 16 CRIMP HEIGHT mm [INCH] 15 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 15 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.41+/-0.05 [.056+/-.002] 1.40+/-0.05 [.055+/-.002] 1.30+/-0.05 [.051+/-.002] 1.27+/-0.05 [.050+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 WIRE SIZE 9 4.8 W1__FA_SETTING_1 4.9 18 AWG W1__FA_SETTING_2 6.0 6.3 B APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_10 1.34+/-0.05[.053+/-.002] 1.33+/-0.05[.052+/-.002] CRIMP HEIGHT REFERENCE SETTING 9 5.6 W2__DWG_CRIMP_HT_1 - W2__FA_SETTING_1 5.7 W2__DWG_CRIMP_HT_10 - - W2__FA_SETTING_10 - W1__FA_SETTING_3 - W1__FA_SETTING_4 17 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 0.75mm2 2151946 2151946 2151946 2151946 -4 -4 -5 -6 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. - REQUIREMENT. - ACCORDING TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 6 7 7 8 9 10 11 A 14 SPECIFIC - - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 RUNS AVS WIRE. 16 RUNS AEXF WIRE. AMP 4805 REV 31MAR2000 - 1 - 1 1 1 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 15 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. 12 - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 4.39 . A 66 P LTR 2063440-1 F O 2.03 mm [.080] REVISIONS DIST - 1 - -77 -7 1 - -6 1 - -5 1 1 -2 - 2119957-2 8-21084-0 2119640-1 -1 PART NO 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 260 252 250 ITEM NO 1 1 1 1 1 1 1 1 1 1 1 REF - - 1 1 1 1 2 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 - - 1 1 - 1 1 1 2 1 A1 ECR-16-005746 20APR2016 RS LZ A2 ECR-18-011100 12JUL2018 AW TE mm MATERIAL - PART NO - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 1 - 1 - - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 TOLERANCES UNLESS OTHERWISE SPECIFIED: 23APR2013 CHK 24APR2013 APVD 24APR2013 T.ELBIN T.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633920-1 1 1-240641-8 .. 1 ITEM_6 1 2119781-5 1 1-238011-6 1 7-2119784-7 1 1-455888-8 1 1-456405-6 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 82 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119641-1 TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN HOFFNER APVD GB -1 - DWN GH 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - DATE 21MAY2013 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1-1320908-2 2119959-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633920-1 1-240641-8 2119781-5 1-238011-6 7-2119784-7 1-455888-8 1-456405-6 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - DESCRIPTION RELEASED A - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2151946 -6 7- 2151946 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 Ocean Side Feed Applicator - DRAWING NO 2151946 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 239 PNEUMATIC 250 247 246 44 7 252 245 35 166 238 163 8 172 7 82 1 5.9 REF 57 REF 14 2 2 SHEAR DEPRESSOR DETAIL 2 4.3 6 34 REF C 2 3 51 1 TERMINAL SUPPORT LOCATION 4 SERVO LATCH PLATE 240 133 4 28 5 41 135 198 66 164 A 2 11 67 57 14 213 33 24 SERVO FEEDER NOT INCLUDED B 117 REF 10 A 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 13 CAM POSITIONS 47 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 0.5 REF 1 52 56 2 242 53 137 D 244 136 C REF 2 8 50 59 - 243 63 A 5 260 7 249 - 62 39 2 APVD 37 38 56 DWN - 40 59 DATE 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 23APR2013 CHK 24APR2013 APVD 24APR2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151946 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151946 -1 DESCRIPTION A 2- 2151946 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2151946 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338685-1 2161326-1 - 8- 2151946 -4 5-18022-5 1338685-1 - - 8- 2151946 -5 1338685-1 2119950-1 - 5-18022-5 - 2119949-1 PNEUMATIC FEED 8- 2151946 -4 - 2161326-1 MECHANICAL FEED 8- 2151946 -5 1338685-1 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 CRIMP WIRE INSUL SIZE 5-18022-5 - - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - 2119799-1 1-1752354-5 - 1-1752354-5 - 2168400-6 2119799-1 - - - - - 2168400-6 - - (QUANTITY 2) - (QUANTITY 2) - - - - - 6 2063440-1 - - - - - - TYPE 3.81 mm [.150] APPLICATOR INSTRUCTIONS 408-10389 - - 7 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.50-4.50 mm [.138-.177 IN] C TERMINAL APPLICATION SPECIFICATION n 114-61038 - WIRE STRIP LENGTH INSULATION DIAMETER RANGE - - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL 2005163-1 TE TERMINAL 1-2005163-1 C1__DWG_PN_1_1 - n 16 - - - 7 INSULATION DIAMETER RANGE - 2.00-2.30 mm [.079-.091 IN] - - - - - TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 TE CRIMP SPECIFICATION 3.50-4.50 mm [.138-.177 IN] 2.00-2.30 mm [.079-.091 IN] - RECEPTACLE T-20 FOR BULB ASSEMBLY TERMINAL NAME: RECEPTACLE T-20 FOR BULB ASSEMBLY TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 963293-1 TE SEAL TE TERMINAL 2005163-1 C1__DWG_PN_4_0 C1__DWG_PN_3_1 TE TERMINAL 1-2005163-1 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE SEAL 963293-1 C2__DWG_PN_3_0 TE SEAL - C2__DWG_PN_4_0 - C2__DWG_PN_3_1 - WIRE SIZE 0.85mm2 0.85mm2 15 0.50mm2 0.50mm2 15 CRIMP HEIGHT mm [INCH] 14 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 14 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.41+/-0.05 [.056+/-.002] 1.40+/-0.05 [.055+/-.002] 1.30+/-0.05 [.051+/-.002] 1.27+/-0.05 [.050+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.8 4.9 6.0 6.3 WIRE SIZE 9 W1__FA_SETTING_1 0.75mm2 18 AWG W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_10 1.34+/-0.05[.053+/-.002] 1.33+/-0.05[.052+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_10 9 5.6 W2__FA_SETTING_1 5.7 6 - 13 - - W2__FA_SETTING_10 - W1__FA_SETTING_3 W1__FA_SETTING_4 - 1 2 B - RECOMMENDED SPARE PARTS 16 GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151946 -4 2151946 -4 2151946 -5 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. - REQUIREMENT. - ACCORDING - TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. - SPECIFIC - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 13 - 1 - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 11 A - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 242. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 14 RUNS AVS WIRE. 15 RUNS AEXF WIRE. AMP 4805 REV 31MAR2000 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 F O 2.03 mm [.080] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2151946 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151946 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 - 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE DESCRIPTION 1 1 - 1 2119782 251 1 1 1 1 - - 1 - 1 1 1 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-1 2079383-5 2161328-1 1-1320908-2 2119959-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633920-1 1-240641-8 2119781-5 1-238011-6 7-2119784-7 1-455888-8 1-456405-6 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 23APR2013 CHK 24APR2013 APVD 24APR2013 HOFFNER T.ELBIN T.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-1 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633920-1 1 1-240641-8 .. 1 ITEM_6 1 2119781-5 1 1-238011-6 1 7-2119784-7 1 1-455888-8 1 1-456405-6 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079988_GATD TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 1 - Ocean Side Feed Applicator - DRAWING NO 2151946 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 REF 5 2 D 5.9 REF 2 2 57 REF 244 7 139 13 SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 4.3 63 238 50 163 7 34 59 82 1 53 137 C 0.5 REF 8 136 C 2 3 51 56 REF TERMINAL SUPPORT LOCATION 1 52 172 1 4 28 SERVO LATCH PLATE 5 41 240 133 4 135 198 164 66 11 57 2 67 A 33 SERVO FEEDER NOT INCLUDED 19 10 30 20 9 21 117 REF 13 213 A 24 B DWN 251 MECHANICAL D DATE 29 B 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 23APR2013 CHK 24APR2013 APVD 24APR2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151946 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A2