8-2151965-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION FEED TYPE E FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151965-1 E SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151965-2 F 7-2151965-1 E F 7- 2151965 -7 D 3 2 FINE CRIMP HEIGHT ADJUST MECHANICAL AND CRIMP TOOLING KIT MECHANICAL - PNEUMATIC - PNEUMATIC AND CRIMP TOOLING KIT CRIMP TOOLING KIT - - - WIRE INSUL SIZE - TYPE 3 F O 1.68 mm [.066] 3.40 mm [.134] APPLICATOR INSTRUCTIONS 408-35042 - - - YAZAKI TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 5.00-5.50 mm [.197-.217 IN] C TERMINAL APPLICATION SPECIFICATION (A)72-WT08-767 Rev WA1927 - TERMINALS APPLIED TE TERMINAL (A) 1655086-1 (A) 1655086-2 (A) 1642494-1 (A) 1557065-1 (A) 2434978-1 WIRE SIZE 0.50mm2 0.30mm2 OR 0.35mm2 n (A) 7114-4102-02 C1__DWG_PN_1_1 (A) 7114-4102-08 C1__DWG_PN_1_2 (A) 7114-4102-02 C1__DWG_PN_1_3 (A) FORD-97BG-14421-AHA C1__DWG_PN_1_4 (A) 7114-4102-06 C1__DWG_PN_1_5 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 TE SEAL 1572025-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 1572025-2 C1__DWG_PN_3_2 1832579-1 1642495-1 C1__DWG_PN_3_3 C1__DWG_PN_3_4 TE SEAL C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 TERMINAL APPLICATION SPECIFICATION - 1949248-1 1448692-1 W1__DWG_WGAUGE_1 5.00-5.50 mm [.197-.217 IN] 5 YAZAKI TERMINAL C1__DWG_PN_1_0 1.05+/-0.05 [.041+/-.002] 1.00+/-0.05 [.039+/-.002] YAZAKI SEAL 7158-3030-50 C1__DWG_PN_4_0 C1__DWG_PN_4_1 7158-3030-90 C1__DWG_PN_4_2 7158-3031-90 7158-3031-90 C1__DWG_PN_4_3 C1__DWG_PN_4_4 FORD SEAL 97BG-10C930-SBA XW43-14603-AA W1__DWG_CRIMP_HT_2 7.7 8.2 SEAL INSULATION DIAMETER RANGE 1.2-1.7 1.2-1.7 1.63-2.40 1.63-2.40 (B)72-WT10-1635 Rev WA1986 (B) 1832234-1 (B) 1448691-1 (B) 1572024-3 C1__DWG_PN_4_6 C1__DWG_PN_4_7 (B) 7116-4102-02 (B) 7116-4102-08 C2__DWG_PN_1_1 C2__DWG_PN_1_2 (B) 7116-4102-06 C2__DWG_PN_1_3 W1__FA_SETTING_1 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 W1__FA_SETTING_2 TE SEAL C2__DWG_PN_3_0 1572025-1 1572025-2 C2__DWG_PN_3_1 C2__DWG_PN_3_2 1832579-1 C2__DWG_PN_3_3 1642495-1 TE SEAL C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_3_6 0.30mm2 C2__DWG_PN_3_7 CRIMP HEIGHT mm [INCH] 0.35mm2 - 1.00+/-0.05 [.039+/-.002] 0.90+/-0.04 [.035+/-.002] YAZAKI SEAL 7158-3030-50 7158-3030-90 7158-3031-90 7158-3031-90 FORD SEAL 97BG-10C930-SBA XW43-14603-AA - SEAL INSULATION DIAMETER RANGE C2__DWG_PN_4_0 - 1.2-1.7 C2__DWG_PN_4_1 - 1.2-1.7 C2__DWG_PN_4_2 - 1.63-2.40 C2__DWG_PN_4_3 - 1.63-2.40 C2__DWG_PN_4_4 7 C2__DWG_PN_4_5 1.19-1.65 C2__DWG_PN_4_6 W2__DWG_CRIMP_HT_1 8.8 9.9 - W2__FA_SETTING_1 - 9.3 W2__DWG_CRIMP_HT_2 - 1.6-2.0 C2__DWG_PN_4_7 CRIMP HEIGHT 4 REFERENCE SETTING 0.95+/-0.05 [.037+/-.002] W2__DWG_WGAUGE_2 - - 1448692-1 1.6-2.0 0.50mm2 - - 1949248-1 W2__DWG_WGAUGE_1 - - YAZAKI TERMINAL C2__DWG_PN_1_0 - 5 1.19-1.65 WIRE SIZE 5 INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL n C1__DWG_PN_4_5 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH - - 1.5 SYSTEM SEALED CONNECTOR, FEMALE TERMINAL NAME: INSULATION DIAMETER RANGE - YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION 1.5 SYSTEM SEALED CONNECTOR, MALE TERMINAL NAME: - W2__FA_SETTING_2 - B 1 2 3 4 5 - RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 TERMINAL LUBRICANT IS RECOMMENDED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 - 1 1 1 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - P LTR DESCRIPTION DATE DWN APVD E ECR-18-012418 04AUG2018 TB TE F ECR-19-011449 21JUL2019 TB TE F1 ECR-20-016066 11NOV2020 LG TE F2 ECR-22-155910 18OCT2022 FZ JAH 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPRING, COMPRESSION WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 22MAY2013 CHK 22MAY2013 APVD 22MAY2013 R.O.WILSON K.J.STAKEM T.L.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-2 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-2 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 SIMP_1-22281-8 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 1-690438-6 2 2168083-1 1 2168083-6 1 455888-4 1 1803607_3 1 2119740-1 2 2168078-1 2 2-18032-5 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-3 2 2079383-5 2 3-2844962-0 1 2844938-5 1 455888-3 2 SIMP_22281-8 1 356835-1 1 240792-2 1 1320928-6 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 4-1633927-8 1 1-240641-1 .. 1 ITEM_6 1 2119781-1 1 5-238011-5 1 1803018-3 1 1-455888-1 1 1490019-2 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 121 119 113 99 98 96 95 93 82 71 67 66 61 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-2 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-2 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 1-22281-8 1-18028-2 2119955-1 2844908-1 2844907-1 1-690438-6 2168083-1 2168083-6 455888-4 1803607-3 2119740-1 2168078-1 2-18032-5 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-3 1803382-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-3 2079383-5 3-2844962-0 2844938-5 455888-3 22281-8 356835-1 240792-2 1320928-6 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 4-1633927-8 1-240641-1 2119781-1 5-238011-5 1803018-3 1-455888-1 1490019-2 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 66 PNEUMATIC 3 CRIMP REVISIONS PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 2151965 -1 7-2151965-2 4 LOC DESCRIPTION F 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151965 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151965 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 REF 5 D 59 56 44 PNEUMATIC 2 2.0 REF 293 57 REF SHEAR DEPRESSOR DETAIL 244 243 A 53 238 242 50 2 3 7 8 59 C 82 1 C 2 3 177 1 4 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 TERMINAL SUPPORT LOCATION 28 5 41 44 293 174 181 2 44.61 175 182 DETAIL A 3 164 33 B 180 2 19.0 67 57 95 21 96 9 29 12 25 241 CAM POSITIONS 13 47 1 ITEM 30 LOCATED AT REAR HOLES 29 30 REF REF 1 30mm STROKE 119 5 113 27 61 26 23 121 93 46 292 98 99 34 54 8 1 60 54 10 1 248 48 B 11 30mm STROKE 30mm STROKE REF RAM AND HOLDDOWN SET-UP 19 20 0.5 7 180 30 REF 0.05 66 A 24 0.5 34 REF 1 SEE DETAIL A 56 3.0 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 22MAY2013 CHK 22MAY2013 APVD 22MAY2013 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151965 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 3 2 DESCRIPTION FEED TYPE 2- 2151965 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151965 -7 D CRIMP TOOLING KIT - FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER REVISION F 4 LOC PART NUMBER 2- 2151965 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE - TYPE - F O 1.68 mm [.066] 3.40 mm [.134] APPLICATOR INSTRUCTIONS 408-35042 1 1 - 3 - WIRE STRIP LENGTH 5.00-5.50 mm [.197-.217 IN] C TERMINAL APPLICATION SPECIFICATION (A)72-WT08-767 Rev WA1927 - TERMINALS APPLIED TE TERMINAL (A) 1655086-1 (A) 1655086-2 (A) 1642494-1 (A) 1557065-1 (A) 2434978-1 n (A) 7114-4102-02 C1__DWG_PN_1_1 (A) 7114-4102-08 C1__DWG_PN_1_2 (A) 7114-4102-02 C1__DWG_PN_1_3 (A) FORD-97BG-14421-AHA C1__DWG_PN_1_4 (A) 7114-4102-06 C1__DWG_PN_1_5 0.50mm2 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 TE SEAL C1__DWG_PN_3_0 1572025-1 1572025-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1832579-1 C1__DWG_PN_3_3 1642495-1 TE SEAL C1__DWG_PN_3_4 C1__DWG_PN_3_5 1949248-1 C1__DWG_PN_3_6 0.30mm2 OR 0.35mm2 C1__DWG_PN_3_7 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 TERMINAL APPLICATION SPECIFICATION - 1448692-1 WIRE SIZE 5.00-5.50 mm [.197-.217 IN] 5 YAZAKI TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH INSULATION DIAMETER RANGE - 1.05+/-0.05 [.041+/-.002] 1.00+/-0.05 [.039+/-.002] YAZAKI SEAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 1.2-1.7 C1__DWG_PN_4_2 1.63-2.40 C1__DWG_PN_4_3 7158-3031-90 FORD SEAL 1.63-2.40 C1__DWG_PN_4_4 (B)72-WT10-1635 Rev WA1986 (B) 1832234-1 (B) 1448691-1 (B) 1572024-3 (B) 7116-4102-02 (B) 7116-4102-08 C2__DWG_PN_1_1 C2__DWG_PN_1_2 (B) 7116-4102-06 C2__DWG_PN_1_3 TE SEAL C2__DWG_PN_2_0 1572025-1 1572025-2 C2__DWG_PN_2_1 C2__DWG_PN_2_2 XW43-14603-AA W1__FA_SETTING_1 W1__FA_SETTING_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 1949248-1 C2__DWG_PN_3_6 1448692-1 WIRE SIZE 4 C2__DWG_PN_3_2 1642495-1 TE SEAL 1.6-2.0 C1__DWG_PN_4_7 C2__DWG_PN_3_1 1832579-1 C2__DWG_PN_2_3 1.19-1.65 C1__DWG_PN_4_6 C2__DWG_PN_3_0 0.50mm2 W2__DWG_WGAUGE_1 1.00+/-0.05 [.039+/-.002] W2__DWG_CRIMP_HT_1 0.90+/-0.04 [.035+/-.002] 7158-3031-90 7158-3031-90 FORD SEAL 97BG-10C930-SBA XW43-14603-AA C2__DWG_PN_4_1 C2__DWG_PN_4_2 C2__DWG_PN_4_3 C2__DWG_PN_4_4 1.63-2.40 - 1.2-1.7 - 1.63-2.40 - 1.19-1.65 C2__DWG_PN_4_6 8.8 W2__DWG_CRIMP_HT_2 9.9 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL LUBRICANT IS RECOMMENDED. 7 1 1 1 2 2 1 1 1 1 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 - - - 1 - 1 1 1 1 - A 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 2 - - 1 1 1 - 1 2 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 2 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 2 2 - 2 1 2 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W2__FA_SETTING_2 2 1 - W2__FA_SETTING_1 1 2 7 1 1 - 1.6-2.0 C2__DWG_PN_4_7 1 1 - C2__DWG_PN_4_5 1 1 - 1 1 - 1.2-1.7 1 1 - 9.3 0.95+/-0.05 [.037+/-.002] W2__DWG_WGAUGE_2 7158-3030-50 7158-3030-90 C2__DWG_PN_4_0 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING CRIMP HEIGHT mm [INCH] 0.35mm2 0.30mm2 C2__DWG_PN_3_7 YAZAKI SEAL 1 1 - SEAL INSULATION DIAMETER RANGE 1 1 5 4 - - - 1 4 - - - 1 - 5 YAZAKI TERMINAL C2__DWG_PN_1_0 1 - INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL n C1__DWG_PN_4_5 97BG-10C930-SBA 8.2 1.2-1.7 C1__DWG_PN_4_1 7158-3031-90 7.7 SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_0 7158-3030-50 7158-3030-90 CRIMP HEIGHT REFERENCE SETTING YAZAKI CRIMP SPECIFICATION - REF REF - 1.5 SYSTEM SEALED CONNECTOR, FEMALE TERMINAL NAME: 1.5 SYSTEM SEALED CONNECTOR, MALE TERMINAL NAME: YAZAKI TERMINAL TERMINAL DATA: 1 1 - YAZAKI CRIMP SPECIFICATION 1 - - YAZAKI TERMINAL 1 1 - TERMINAL DATA: 1 1 - 2119082-2 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-22281-8 1-18028-2 2119955-1 2844908-1 2844907-1 1-690438-6 2168083-1 2168083-6 455888-4 1803607-3 2119740-1 2168078-1 2-18032-5 5-18022-5 985575-3 1338685-1 2168083-3 1803382-2 18023-9 2119652-1 1803602-1 1752356-3 2079383-5 3-2844962-0 2844938-5 455888-3 22281-8 356835-1 240792-2 1320928-6 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 4-1633927-8 1-240641-1 2119781-1 5-238011-5 1803018-3 1-455888-1 1490019-2 1 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 22MAY2013 CHK 22MAY2013 APVD 22MAY2013 R.O.WILSON K.J.STAKEM T.L.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 SIMP_1-22281-8 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 1-690438-6 2 2168083-1 1 2168083-6 1 455888-4 1 1803607_3 1 2119740-1 2 2168078-1 2 2-18032-5 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 1803382-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-3 2 2079383-5 2 3-2844962-0 1 2844938-5 1 455888-3 2 SIMP_22281-8 1 356835-1 1 240792-2 1 1320928-6 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 4-1633927-8 1 1-240641-1 .. 1 ITEM_6 1 2119781-1 1 5-238011-5 1 1803018-3 1 1-455888-1 1 1490019-2 244 243 242 241 239 238 164 151 144 143 142 141 140 121 119 113 99 98 96 95 93 82 71 67 66 61 59 57 56 53 50 49 48 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-2 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPRING, COMPRESSION WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151965 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2.0 REF 2 244 57 56 PNEUMATIC 243 242 2 3 A 3.0 50 238 REF SHEAR DEPRESSOR DETAIL 53 34 82 1 SEE DETAIL A 1 C 2 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 REF 35.58 DETAIL A REF TERMINAL SUPPORT LOCATION 56 164 0.5 REF 8 7 59 C REF 5 0.05 66 2 67 57 33 7 RAM SET-UP A 24 B 19 20 30 B 9 21 95 12 96 241 29 CAM POSITIONS 30mm STROKE 13 25 ITEM 30 LOCATED AT REAR HOLES 1 30 29 REF REF 30mm STROKE 30mm STROKE 142 1 151 113 48 5 27 61 26 23 121 93 141 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 22MAY2013 CHK 22MAY2013 APVD 22MAY2013 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151965 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F2