7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
6
REVISION
2
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2151968-1
C
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2151968-2
D
7- 2151968 -7
A
FINE CRIMP HEIGHT ADJUST
1
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
C
D
3
LOC
2151968 -1
2151968 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
B1
ECR-16-000025
04JAN2016
JH
CT
C
ECR-18-006802
04MAY2018
KH
JDG
D
ECR-20-013302
18SEP2020
FJ
TE
D1
ECR-22-147998
01AUG2022
FJ
YY
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
1.60 mm [.063]
TYPE
2.00 mm [.079]
APPLICATOR INSTRUCTIONS
408-35042
F
F
MOLEX TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
3.00-3.50 mm [.118-.138 IN]
TERMINAL
APPLICATION
SPECIFICATION
MOLEX 63902-3900 Rev B
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
n
3.00-3.50 mm [.118-.138 IN]
1.40-1.70 mm [.055-.067 IN]
TERMINAL
APPLICATION
SPECIFICATION
TE TERMINAL
286603-1
C
286603-2
286603-3
286603-4
286603-5
286603-6
286603-7
286603-8
1-286603-1
1-286603-2
1-286603-3
1-286603-4
MOLEX TERMINAL
39-00-0038
C1__DWG_PN_1_1
39-00-0055
39-00-0207
C1__DWG_PN_1_2
C1__DWG_PN_1_3
39-00-0163
C1__DWG_PN_1_4
39-00-0059
39-00-0153
C1__DWG_PN_1_5
C1__DWG_PN_1_6
39-00-0181
C1__DWG_PN_1_7
39-00-0213
39-00-0114
C1__DWG_PN_1_8
C1__DWG_PN_1_9
39-00-0428
39-00-0419
C1__DWG_PN_1_10
C1__DWG_PN_1_11
39-00-0425
C1__DWG_PN_1_12
1-286603-5
1-286603-6
1-286603-7
1-286603-8
1-286603-9
2-286603-0
39-00-0436
39-00-0440
39-00-0073
39-00-0108
39-00-0169
39-00-0175
2-286603-1
2-286603-2
39-00-0194
39-00-0200
2-286603-3
2-286603-4
WIRE
SIZE
0.8 or 18
0.5 or 20
0.35 or 22
0.2 or 24
MOLEX 63902-3900 Rev B
-
INSULATION DIAMETER RANGE
n
-
1.40-1.70 mm [.055-.067 IN]
-
-
-
-
-
-
3
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
C1__DWG_PN_2_6
C1__DWG_PN_2_7
C1__DWG_PN_2_8
C1__DWG_PN_2_9
C1__DWG_PN_2_10
C1__DWG_PN_2_11
C1__DWG_PN_2_12
TE TERMINAL
286611-1
286611-2
286611-3
C1__DWG_PN_3_0
C1__DWG_PN_3_1
MOLEX TERMINAL
39-00-0040
C1__DWG_PN_3_2
C1__DWG_PN_3_3
286611-4
C1__DWG_PN_3_4
286611-5
286611-6
C1__DWG_PN_3_5
C1__DWG_PN_3_6
286611-9
C1__DWG_PN_3_7
1-286611-1
1-286611-2
1-286611-3
1-286611-4
1-286611-6
C1__DWG_PN_3_8
C1__DWG_PN_3_9
C1__DWG_PN_3_10
C1__DWG_PN_3_11
C1__DWG_PN_3_12
1-286611-7
1-286611-8
2-286611-0
2-286611-1
2-286611-2
2-286611-3
TE TERMINAL
C1__DWG_PN_4_0
2113022-1
2113022-2
C1__DWG_PN_4_1
39-00-0061
39-00-0053
C1__DWG_PN_4_2
2113022-3
2113022-4
C1__DWG_PN_4_3
39-00-0120
C1__DWG_PN_4_4
39-00-0126
39-00-0219
2113022-5
C1__DWG_PN_4_5
2113022-6
2113022-7
C1__DWG_PN_4_6
39-00-0430
C1__DWG_PN_4_7
39-00-0121
39-00-0420
2113022-8
C1__DWG_PN_4_8
2113022-9
1-2113022-0
1-2113022-1
C1__DWG_PN_4_9
39-00-0437
39-00-0426
C1__DWG_PN_4_10
C1__DWG_PN_4_11
39-00-0075
MOLEX TERMINAL
C2__DWG_PN_1_0
45750-1211
45750-1111
C2__DWG_PN_1_1
C2__DWG_PN_1_2
46012-1111
46018-1541
C2__DWG_PN_1_3
C2__DWG_PN_1_4
46083-1111
C2__DWG_PN_1_5
46098-1541
46012-1141
C2__DWG_PN_1_6
C2__DWG_PN_1_7
46012-1211
C2__DWG_PN_1_8
46012-1241
46083-1121
46083-1211
C2__DWG_PN_1_9
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
C2__DWG_PN_2_4
C2__DWG_PN_2_5
C2__DWG_PN_2_6
C2__DWG_PN_2_7
C2__DWG_PN_2_8
C2__DWG_PN_2_9
TE TERMINAL
1-2113022-2
1-2113022-3
1-2113022-4
1-2113022-5
1-2113022-6
1-2113022-7
286603-9
2-286603-7
286611-7
1-286611-9
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_3_2
C2__DWG_PN_3_3
C2__DWG_PN_3_4
C2__DWG_PN_3_5
C2__DWG_PN_3_6
C2__DWG_PN_3_7
C2__DWG_PN_3_8
C2__DWG_PN_3_9
MOLEX TERMINAL
-
C2__DWG_PN_4_0
46083-1221
46134-1111
-
C2__DWG_PN_4_1
-
C2__DWG_PN_4_2
46134-1121
46134-1211
-
C2__DWG_PN_4_3
-
C2__DWG_PN_4_4
46134-1221
-
C2__DWG_PN_4_5
46012-1261
44476-1111
-
C2__DWG_PN_4_6
-
C2__DWG_PN_4_7
44476-1211
-
C2__DWG_PN_4_8
44478-1111
44478-1211
-
C2__DWG_PN_4_9
-
C1__DWG_PN_4_12
39-00-0427
40-13-0853
30490-1002
30490-2002
40-01-0853
98-00-0174
2-286611-4
-
WIRE
SIZE
0.8 or 18
0.5 or 20
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
1.020+/-0.050 [.0400+/-.0020]
0.995+/-0.045 [.0390+/-.0020]
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
7.1
7.1
-
4
-
W2__FA_SETTING_1
-
W2__FA_SETTING_2
-
30490-0002
-
39-00-0405
39-00-0407
2-286603-5
2-286603-6
2-286603-7
2-286603-8
2-286603-9
B
-
TERMINALS APPLIED
TERMINALS APPLIED
C1__DWG_PN_1_0
MOLEX CRIMP SPECIFICATION
MINI FIT JR OVERALL TIN CRIMP TERMINAL
TERMINAL NAME:
MINI FIT JR OVERALL TIN CRIMP TERMINAL
TERMINAL NAME:
MOLEX TERMINAL
TERMINAL DATA:
MOLEX CRIMP SPECIFICATION
-
39-00-0410
40-13-0851
44485-1211
44485-1311
44485-1411
-
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.020+/-0.050 [.0400+/-.0020]
0.995+/-0.045 [.0390+/-.0020]
0.895+/-0.045 [.0350+/-.0020]
0.830+/-0.040 [.0325+/-.0015]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
7.1
7.1
8.6
9.2
-
4
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
1
W1__FA_SETTING_4
-
1
2
A
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
1
1
-
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
-
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
1
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
1
2
PART NO
1
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 14
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
24MAY2013
CHK
24MAY2013
APVD
24MAY2013
BOB HIGMAN
G.BAILEY
M.CLIFFORD
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2844908
1
2844907
1
455888-4
1
SIMP_5-547505-2
1
854769-4
1
1803607_3
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
21028-2
1
1338685-1
4
2168083-3
2
2-2168083-5
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
1752356-9
2
2079383-5
2
2-2844962-4
1
2844992-1
1
455888-3
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1803056-1
1
3-240641-0
..
1
ITEM_6
1
1-2119780-1
1
238011-7
1
3-1633962-6
1
455888-4
1
2-1633738-0
248
244
243
242
241
239
238
164
99
98
82
77
74
71
67
66
60
59
58
56
54
53
52
51
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119082-3
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-1
1
-77 -72 -71 -2
DIMENSIONS:
1
1
1
1
2
1
1
2
1
-
1
1
2
1
-
1
1
1
1
-
1
1
1
1
-
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
-
1
1
2
-
1
1
1
1
1
-
1
1
2
-
1
1
1
1
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
REF REF
1
1
1
1
REF
1
1
-
-
REF
1
1
1
1
1
1
1
-
1
1
1
2119641-1
2119082-3
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2844908-1
2844907-1
455888-4
5-547505-2
854769-4
1803607-3
2119740-1
2168078-1
2168083-2
5-18022-5
21028-2
1338685-1
2168083-3
2-2168083-5
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-9
2079383-5
2-2844962-4
2844992-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1803056-1
3-240641-0
1-2119780-1
238011-7
3-1633962-6
455888-4
2-1633738-0
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
ATLANTIC VERSION
AMP 4805 REV 31MAR2000
1
1
Ocean Side Feed
Applicator
-
DRAWING NO
2151968
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
D1
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
D
59
56
44
PNEUMATIC
2
244
53
A
238
243
242
50
2
3
7
8
59
C
82
1
0.5
34 REF
2
3
52
1
4
51
C
TERMINAL SUPPORT LOCATION
28
5
41
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
44
44.61
REF
0.05
66
DETAIL A
2
164
A
24
B
67
77
33
58
74
19
30
20
29
21
RAM SET-UP
B
9
ITEM 30 LOCATED AT
FRONT HOLES
12
30 REF
241
CAM POSITIONS
13
30mm STROKE
29 REF
1
11
30mm STROKE
30mm STROKE
47
4.3
1
SEE DETAIL A
56
REF
20
46
98
99
34
54
8
1
60
54
10
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
28MAY2013
CHK
28MAY2013
APVD
28MAY2013
BOB HIGMAN
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151968
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
D1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
2
DESCRIPTION
FEED TYPE
2- 2151968 -1
C
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2151968 -7
A
CRIMP TOOLING KIT
-
FINE CRIMP HEIGHT ADJUST
1
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
REVISION
D
3
LOC
PART
NUMBER
2- 2151968 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
1.60 mm [.063]
2.00 mm [.079]
APPLICATOR INSTRUCTIONS
408-35042
MOLEX TERMINAL
TERMINAL DATA:
MOLEX CRIMP SPECIFICATION
MINI FIT JR OVERALL TIN CRIMP TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
3.00-3.50 mm [.118-.138 IN]
TERMINAL
APPLICATION
SPECIFICATION
MOLEX 63902-3900 Rev B
WIRE STRIP LENGTH
1.40-1.70 mm [.055-.067 IN]
-
-
-
-
-
3.00-3.50 mm [.118-.138 IN]
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
C
TE TERMINAL
286603-1
286603-2
286603-3
286603-4
286603-5
286603-6
286603-7
286603-8
1-286603-1
1-286603-2
1-286603-3
1-286603-4
1-286603-5
1-286603-6
C1__DWG_PN_1_1
C1__DWG_PN_1_2
39-00-0207
C1__DWG_PN_1_3
39-00-0163
39-00-0059
C1__DWG_PN_1_4
C1__DWG_PN_1_5
39-00-0153
C1__DWG_PN_1_6
39-00-0181
39-00-0213
C1__DWG_PN_1_7
C1__DWG_PN_1_8
39-00-0114
C1__DWG_PN_1_9
39-00-0428
39-00-0419
C1__DWG_PN_1_10
C1__DWG_PN_1_11
39-00-0425
39-00-0436
39-00-0440
C1__DWG_PN_1_12
1-286603-7
1-286603-8
39-00-0073
39-00-0108
1-286603-9
2-286603-0
2-286603-1
2-286603-2
2-286603-3
2-286603-4
2-286603-5
2-286603-6
2-286603-7
2-286603-8
2-286603-9
B
MOLEX 63902-3900 Rev B
-
INSULATION DIAMETER RANGE
n
-
-
-
-
-
39-00-0169
39-00-0175
39-00-0194
39-00-0200
39-00-0405
39-00-0407
39-00-0410
40-13-0851
44485-1211
44485-1311
44485-1411
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
C1__DWG_PN_2_6
C1__DWG_PN_2_7
C1__DWG_PN_2_8
C1__DWG_PN_2_9
C1__DWG_PN_2_10
C1__DWG_PN_2_11
C1__DWG_PN_2_12
TE TERMINAL
286611-1
286611-2
286611-3
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
C1__DWG_PN_3_3
286611-4
286611-5
C1__DWG_PN_3_4
C1__DWG_PN_3_5
286611-6
C1__DWG_PN_3_6
286611-9
1-286611-1
1-286611-2
1-286611-3
1-286611-4
1-286611-6
1-286611-7
1-286611-8
C1__DWG_PN_3_7
C1__DWG_PN_3_8
C1__DWG_PN_3_9
C1__DWG_PN_3_10
C1__DWG_PN_3_11
C1__DWG_PN_3_12
2-286611-0
2-286611-1
MOLEX TERMINAL
39-00-0040
39-00-0061
TE TERMINAL
2113022-1
C1__DWG_PN_4_0
-
3
C1__DWG_PN_4_1
2113022-2
2113022-3
C1__DWG_PN_4_2
39-00-0053
C1__DWG_PN_4_3
39-00-0120
39-00-0126
2113022-4
C1__DWG_PN_4_4
2113022-5
2113022-6
C1__DWG_PN_4_5
39-00-0219
C1__DWG_PN_4_6
39-00-0430
39-00-0121
2113022-7
C1__DWG_PN_4_7
2113022-8
2113022-9
C1__DWG_PN_4_8
39-00-0420
C1__DWG_PN_4_9
39-00-0437
39-00-0426
C1__DWG_PN_4_11
C2__DWG_PN_1_3
46018-1541
C2__DWG_PN_1_4
46083-1111
46098-1541
C2__DWG_PN_1_5
C2__DWG_PN_1_6
46012-1141
C2__DWG_PN_1_7
46012-1211
46012-1241
C2__DWG_PN_1_8
C2__DWG_PN_1_9
46083-1121
46083-1211
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
C2__DWG_PN_2_4
C2__DWG_PN_2_5
C2__DWG_PN_2_6
C2__DWG_PN_2_7
C2__DWG_PN_2_8
C2__DWG_PN_2_9
TE TERMINAL
1-2113022-2
1-2113022-3
1-2113022-4
1-2113022-5
1-2113022-6
1-2113022-7
286603-9
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_3_2
C2__DWG_PN_3_3
C2__DWG_PN_3_4
C2__DWG_PN_3_5
C2__DWG_PN_3_6
C2__DWG_PN_3_7
2-286603-7
286611-7
1-286611-9
C2__DWG_PN_3_8
C2__DWG_PN_3_9
46134-1111
46134-1121
46134-1221
46012-1261
44476-1111
44476-1211
44478-1111
C2__DWG_PN_4_9
WIRE
SIZE
0.8 or 18
0.5 or 20
40-01-0853
98-00-0174
30490-0002
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
1.020+/-0.050 [.0400+/-.0020]
0.995+/-0.045 [.0390+/-.0020]
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
7.1
7.1
-
0.8 or 18
0.5 or 20
0.35 or 22
0.2 or 24
W1__DWG_WGAUGE_1
-
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.020+/-0.050 [.0400+/-.0020]
0.995+/-0.045 [.0390+/-.0020]
0.895+/-0.045 [.0350+/-.0020]
0.830+/-0.040 [.0325+/-.0015]
W1__DWG_CRIMP_HT_4
8.6
9.2
2
A
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
1
1
1
1
-
1
1
-
1
-
-
-
1
-
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
1
1
2
1
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
1
2
1
-
1
2
2
-
1
1
2
-
1
1
1
-
W1__FA_SETTING_4
1
1
-
W1__FA_SETTING_3
2
-
-
7.1
1
1
-
W1__DWG_CRIMP_HT_3
1
1
-
W1__FA_SETTING_2
1
1
-
7.1
2
1
-
W1__DWG_CRIMP_HT_2
1
2
-
W1__FA_SETTING_1
1
1
-
W1__DWG_CRIMP_HT_1
1
1
-
4
2
1
-
CRIMP HEIGHT
REFERENCE SETTING
1
2
-
CRIMP HEIGHT
mm [INCH]
1
1
-
WIRE
SIZE
1
1
-
W2__FA_SETTING_2
1
1
-
W2__FA_SETTING_1
1
1
-
4
1
1
-
CRIMP HEIGHT
mm [INCH]
1
1
-
44478-1211
1
1
-
C2__DWG_PN_4_8
1
1
-
C2__DWG_PN_4_7
1
1
-
C2__DWG_PN_4_6
4
-
-
C2__DWG_PN_4_5
1
4
-
C2__DWG_PN_4_4
-
1
-
C2__DWG_PN_4_3
46134-1211
1
-
C2__DWG_PN_4_2
-
REF REF
-
C2__DWG_PN_4_1
1
1
-
C2__DWG_PN_4_0
1
-
-
MOLEX TERMINAL
46083-1221
1
1
-
C1__DWG_PN_4_12
30490-1002
30490-2002
2-286611-2
2-286611-3
2-286611-4
45750-1111
46012-1111
C2__DWG_PN_1_2
1-2113022-0
1-2113022-1
C1__DWG_PN_4_10
39-00-0075
39-00-0427
40-13-0853
C2__DWG_PN_1_1
C2__DWG_PN_2_0
1
1
-
1
1
1
1
-
1
1
1
1
1
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
DWN
28MAY2013
CHK
28MAY2013
APVD
28MAY2013
BOB HIGMAN
G.BAILEY
M.CLIFFORD
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
2844908
1
2844907
1
455888-4
1
SIMP_5-547505-2
1
854769-4
1
1803607_3
1
2119740-1
2
2168078-1
1
5-18022-5
1
21028-2
1
1338685-1
2
2-2168083-5
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
1803602-1
1
1752356-9
2
2079383-5
2
2-2844962-4
1
2844992-1
1
455888-3
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1803056-1
1
3-240641-0
..
1
ITEM_6
1
1-2119780-1
1
238011-7
1
3-1633962-6
1
455888-4
1
2-1633738-0
244
243
242
241
239
238
164
151
144
143
142
141
140
99
98
82
77
74
71
67
66
59
58
56
53
52
51
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2079764_APP
TE Connectivity
APPLICATION SPEC
-
1
2119082-3
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 14
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PART NO
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
2119082-3
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
2844908-1
2844907-1
455888-4
5-547505-2
854769-4
1803607-3
2119740-1
2168078-1
5-18022-5
21028-2
1338685-1
2-2168083-5
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
1752356-9
2079383-5
2-2844962-4
2844992-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1803056-1
3-240641-0
1-2119780-1
238011-7
3-1633962-6
455888-4
2-1633738-0
1
1
-
MOLEX TERMINAL
45750-1211
C2__DWG_PN_1_0
1
-
1.40-1.70 mm [.055-.067 IN]
TERMINALS APPLIED
MOLEX TERMINAL
39-00-0038
39-00-0055
C1__DWG_PN_1_0
MOLEX CRIMP SPECIFICATION
MINI FIT JR OVERALL TIN CRIMP TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
n
MOLEX TERMINAL
TERMINAL DATA:
Ocean Side Feed
Applicator
-
DRAWING NO
2151968
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D1
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
140
59
D
2
244
56
PNEUMATIC
243
53
A
242
2
3
4.3
238
50
REF
8
7
34
59
82
1
C
SEE DETAIL A
56
1
C
2
3
51
1
4
28
5
41
140
35.58
164
2
67
0.05
77
33
B
A
RAM SET-UP
58
19
74
20
30
B
9
21
29
12
241
13
CAM POSITIONS
ITEM 30 LOCATED AT
FRONT HOLES
1
30
29
REF
REF
30mm STROKE
30mm STROKE
142
REF
66
DETAIL A
24
REF
TERMINAL SUPPORT LOCATION
52
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
30mm STROKE
0.5
151
141
48
98
99
34
143
8
1
144
143
10
1
20
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
28MAY2013
CHK
28MAY2013
APVD
28MAY2013
BOB HIGMAN
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151968
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D1