8-2151977-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER C 2 PNEUMATIC 2151977 -7 C FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT - SMART APPLICATOR 2161326-1 SERVO LATCH PLATE 2119951-1 SMART APPLICATOR MECHANICAL FEED SERVO LATCH PLATE 12 4 1338685-3 MECHANICAL FEED 4 PNEUMATIC FEED - 2119951-1 5-18022-5 2119641-1 - 8- 2151977 -4 - - 8- 2151977 -5 - 2119949-1 8- 2151977 -5 1338685-3 2161326-1 5-18022-5 - 2119949-1 8- 2151977 -4 1338685-3 2119950-1 5-18022-5 1338685-3 - 5-18022-5 - - 2119799-1 1901094-3 1-1752354-2 2119653-1 - 1901094-3 - 2119653-1 2119641-1 - - 1-1752354-2 - 2168400-6 2168400-6 - (QUANTITY 2) - 2119799-1 2063440-1 - - - - - - - - - - - - - - - - - - 6 - - - - - 8 - - - TE TERMINAL TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.00-1.20 mm [.039-.047 IN] C - TERMINAL, WIRE TO BOARD 1.2mm TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n 114-57021 - INSULATION DIAMETER RANGE - - 0.55-0.65 mm [.022-.026 IN] - - - - 6 TERMINALS APPLIED TE TERMINAL 1909784-1 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - - TE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_1_1 - WIRE SIZE 28 AWG 30 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.440+/-0.010 [.0173+/-.0004] 0.395+/-0.015 [.0155+/-.0006] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.7 8.4 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 11 A 12 - 2151977 2151977 2151977 2151977 -4 -4 -5 -6 12 7 - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 6 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 1 1 1 1 1 2 - -77 -7 5.36 . 1 1 1 1 1 2 2 1 -6 1 1 1 1 1 1 2 2 1 -5 1 1 1 1 1 1 1 1 1 1 2 - -2 - 2119957-2 8-21084-0 2119640-1 1803259-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-6 2079764-1 2119083-1 2168400-6 2119580-1 2063440-1 1-2079383-0 2119740-2 -1 PART NO 1 1 1 1 1 1 1 2 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) TAG,IDENTIFICATION DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 1803259-1 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-6 1 2079764 1 2119083 2 2168400-6 1 2119580-1 1 2063440-1 2 1-2079383-0 1 2119740-2 260 252 250 249 248 247 246 245 244 243 242 240 239 238 230 213 ITEM NO 11 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 REF 1 1 1 2 1 1 1 1 1 2 1 3 2 1 4 1 1 - 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - DESCRIPTION DATE ECR-17-001160 1 1 1 1 1 1 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1901094-3 1-1752354-2 1-1633764-2 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 1-690438-0 2168083-1 2168083-6 2-455888-3 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338685-3 2168400-1 1-5018030-0 1901681-8 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2119085-1 2119092-1 3-1752356-9 2079383-5 2161328-1 2-1320908-6 2-1901086-0 22283-1 356835-1 240792-1 1-1320928-9 980371-4 2168083-2 1-18028-2 2119533-4 3-22280-3 1-356885-4 2119805-1 1803095-6 5-1633927-3 1-2119757-8 2-238011-5 1-1803017-2 7-1633713-4 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 - 1 -6 1 1 - 1 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 - 1 - 2 - - 1 1 1 - - 1 1 - - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 4 2 1 - - 3 2 1 - 1 3 2 1 2 1 3 2 1 2 1 - 1 1 2 - 1 1 - 2 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 - - 1 1 - - 1 1 - 1 REF REF 1 - - 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 180. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 LTR DWN APVD MR 25JAN2017 CT - - TERMINAL DATA: P - TYPE APPLICATOR INSTRUCTIONS 408-10389 66 (QUANTITY 2) - 0.84 mm [.033] A 2063440-1 F F 0.81 mm [.032] REVISIONS DIST C - LOC SET UP GAUGE 2119599-1 1 PART NUMBERS REQUIRED 2119950-1 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST C PNEUMATIC FEED SERVO LATCH PLATE C 7- 2151977 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2151977 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST C 2151977 -5 WIRE INSUL DESCRIPTION C 2151977 -2 CRIMP 4 20 REVISION 2151977 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPACER, FEEDER STANDOFF,HOLD-DOWN HOLD DOWN, TERMINAL PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PREMIUM DWN 12JUL2013 CHK 17JUL2013 APVD 17JUL2013 R.O.WILSON K.J.STAKEM T.L.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1-18028-2 1 1-690438-0 2 2168083-1 1 2168083-6 1 2-455888-3 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338685-3 4 2168400-1 1 1-5018030-0 1 1901681-8 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2119085_PRE_REV_K 1 2119092-1 1 3-1752356-9 2 2079383-5 1 2161328 1 2-1320908-6 1 2-1901086-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1-1320928-9 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-4 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-6 1 5-1633927-3 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-8 1 2-238011-5 1 1-1803017-2 .. 1 ITEM_2 1 7-1633713-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-1633764-2 198 180 179 177 176 175 174 172 166 164 163 137 136 135 133 121 119 96 95 93 82 71 70 67 66 63 62 61 60 59 56 54 52 51 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 27 26 25 24 23 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1-1752354-2 DESCRIPTION PRODUCT SPEC - .. 1 1901094-3 Ocean Side Feed Applicator - DRAWING NO 2151977 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL D 239 38 56 39 2 247 246 260 44 7 252 245 35 244 7 249 166 8 238 242 82 136 1 137 2 2 2 6 2 179 4 1 4 5 41 174 44 52 135 2 6 164 175 16.5 24 SERVO FEEDER NOT INCLUDED 117 REF 10 180 2 11 67 A 180 REF HOLDDOWN SET-UP 19 30 20 95 21 B 96 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 29 CAM POSITIONS 47 30 REF 29 REF 25 11 30mm STROKE 30mm STROKE 30mm STROKE 119 27 61 26 23 121 93 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 0.5 66 213 33 REF 245 REF 51 198 A TERMINAL SUPPORT LOCATION 70 2 176 230 REF C 177 SERVO LATCH PLATE 0.0 34 REF 3 56 B 2 1 172 133 2 8 59 240 D 163 C - 243 63 A - - 40 59 250 APVD 62 6 PNEUMATIC DWN 37 6 A DATE A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12JUL2013 CHK 17JUL2013 APVD 17JUL2013 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151977 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER FINE CRIMP HEIGHT ADJUST C FINE CRIMP HEIGHT ADJUST 2- 2151977 -7 C FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151977 -5 C CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 2 SET UP GAUGE 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST C 7- 2151977 -7 WIRE INSUL DESCRIPTION C 2- 2151977 -2 CRIMP 4 20 REVISION 2- 2151977 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - 2119950-1 1338685-3 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151977 -5 8- 2151977 -4 1338685-3 2119951-1 5-18022-5 - 2161326-1 8- 2151977 -5 - 2119949-1 8- 2151977 -4 1338685-3 2119950-1 5-18022-5 1338685-3 - 5-18022-5 - - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - 2119799-1 1-1752354-2 - 1-1752354-2 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - 6 (QUANTITY 2) - - - - - 2063440-1 - - - - - - 8 - - 7 - - - 7 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.00-1.20 mm [.039-.047 IN] C - TERMINAL, WIRE TO BOARD 1.2mm TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n 114-57021 - INSULATION DIAMETER RANGE - - 0.55-0.65 mm [.022-.026 IN] - - - - - - TERMINALS APPLIED TE TERMINAL 1909784-1 - TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_1_1 - WIRE SIZE 28 AWG 30 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.440+/-0.010 [.0173+/-.0004] 0.395+/-0.015 [.0155+/-.0006] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.7 8.4 - 6 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151977 -4 2151977 -4 2151977 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 11 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 6 - 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 -77 -27 -25 -22 -21 2119782-1 2119640-1 1803259-1 1-22279-3 2119082-6 2079764-1 2119083-1 2168400-6 2119580-1 2063440-1 1-2079383-0 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, FLANGED SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) DESCRIPTION 1 2119782 1 2119640-1 1 1803259-1 1 1-22279-3_SIMP 1 2119082-6 1 2079764 1 2119083 2 2168400-6 1 2119580-1 1 2063440-1 2 1-2079383-0 251 250 249 246 244 243 242 240 239 238 230 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 - 1 - 1 1 1 - ITEM NO 1 1 1 1 - 1 - - P LTR DESCRIPTION DATE SEE SHEET 1 1 1 - 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 2119740-2 1901094-3 1-1752354-2 1-1633764-2 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 1-690438-0 2168083-1 2168083-6 2-455888-3 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338685-3 1-5018030-0 1901681-8 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-4 3-1752356-9 2079383-5 2161328-1 2-1320908-6 2-1901086-0 22283-1 356835-1 240792-1 1-1320928-9 980371-4 2168083-2 1-18028-2 2119533-4 3-22280-3 1-356885-4 2119805-1 1803095-6 5-1633927-3 1-2119757-8 2-238011-5 1-1803017-2 7-1633713-4 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 2 1 - 1 3 2 - - 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 - - 1 1 - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 - 1 - 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN HOLD DOWN, TERMINAL PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 66 - 2063440-1 TYPE APPLICATOR INSTRUCTIONS 408-10389 A PART NUMBERS REQUIRED - 0.84 mm [.033] REVISIONS DIST - F F 0.81 mm [.032] LOC 1 DWN 12JUL2013 CHK 17JUL2013 APVD 17JUL2013 R.O.WILSON K.J.STAKEM T.L.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-1633764-2 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1-18028-2 1 1-690438-0 2 2168083-1 1 2168083-6 1 2-455888-3 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338685-3 1 1-5018030-0 1 1901681-8 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 3-1752356-9 2 2079383-5 1 2161328 1 2-1320908-6 1 2-1901086-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1-1320928-9 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-4 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-6 1 5-1633927-3 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-8 1 2-238011-5 1 1-1803017-2 .. 1 ITEM_2 1 7-1633713-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-1752354-2 213 198 180 179 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 121 119 96 95 93 82 71 70 67 66 63 62 61 59 56 52 51 49 48 41 40 39 38 34 33 32 30 29 27 26 25 24 23 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - .. 1 1901094-3 DESCRIPTION PRODUCT SPEC - 1 2119740-2 Ocean Side Feed Applicator - DRAWING NO 2151977 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 246 39 59 56 140 152 7 2 D 2 2 244 7 139 PNEUMATIC 243 250 2 242 6 0.0 8 34 59 82 1 137 C 172 2 SERVO LATCH PLATE 230 2 133 4 3 135 1 C 4 70 176 5 174 41 52 179 2 REF TERMINAL SUPPORT LOCATION 1 177 56 140 175 REF 51 198 164 66 6 180 SERVO FEEDER NOT INCLUDED 117 REF 213 A 180 19 10 30 REF HOLDDOWN SET-UP 20 9 21 95 B 1 12 96 29 ITEM 30 LOCATED AT FRONT HOLES 25 CAM POSITIONS 0.5 67 33 24 16.5 2 11 A 30 REF REF 29 30mm STROKE 30mm STROKE 142 REF 163 136 240 2 63 238 A 166 8 249 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE 27 151 61 26 23 121 93 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12JUL2013 CHK 17JUL2013 APVD 17JUL2013 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151977 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C