8-2151999-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151999 -1 DESCRIPTION D 2151999 -2 FINE CRIMP HEIGHT ADJUST D 2151999 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 D NON-CRIMP HEIGHT ADJUST 2151999 -7 D FINE CRIMP HEIGHT ADJUST B PNEUMATIC FEED SERVO LATCH PLATE 2151999 -6 7- 2151999 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST D APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - CRIMP WIRE INSUL SIZE 2119950-1 1338683-1 2161326-1 - 2119951-1 - 2119949-1 1338683-1 2119951-1 - 2161326-1 - 2119949-1 1338683-1 2119950-1 5-18022-5 8- 2151999 -5 8- 2151999 -4 5-18022-5 8- 2151999 -5 8- 2151999 -4 5-18022-5 1338683-1 - 5-18022-5 - - 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - 2119799-1 .087 [2.21 mm] APPLICATOR INSTRUCTIONS 408-10389 1-1752354-0 - 1-1752354-0 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - (QUANTITY 2) - - - - - - - - - - - - - 6 - - - - - 2063440-1 - 13 - - - - - - - TYPE - PSI TERMINAL TERMINAL DATA: PSI CRIMP SPECIFICATION WIRE STRIP LENGTH DO NOT STRIP INSULATION C - CONTACT, SELF-PIERCING, 22/28 AWG TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n 655355-DRW Rev B - - INSULATION DIAMETER RANGE - .040 IN [1.016 mm] MAX - - - 6 - C1__DWG_PN_1_0 C1__DWG_PN_1_1 - - - TERMINALS APPLIED TE TERMINAL 2113353-1 PSI TERMINAL 65535-01 C1__DWG_PN_2_0 TE TERMINAL PSI TERMINAL C1__DWG_PN_3_0 - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE SELF PIERCING CRIMP INSUL F CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1 .045+/-.003 [1.143+/-0.076] - CRIMP HEIGHT 9 REFERENCE SETTING - 7.3 W1__DWG_CRIMP_HT_1 - W1__FA_SETTING_1 - - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 7 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 8 9 10 11 A 12 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 2151999 2151999 2151999 2151999 - -4 -4 -5 -6 - & 242. 1 & 242. & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF INSULATION CRIMP HEIGHT TO BE .072 # .002. USE ITEM 244 TO OBTAIN INSULATION CRIMP HEIGHT. STARTING REFERENCE SETTING IS 8. AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 A 66 P LTR DESCRIPTION DATE ECR-14-009265 DWN APVD RK 19JUN2014 TE 2063440-1 F TP .058 [1.47 mm] REVISIONS DIST PART NUMBERS REQUIRED - APPLICATOR DATA 1 D - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 - 1 1 1 -77 -7 1 - -6 1 1 1 -5 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 -1 PART NO 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 260 252 250 249 248 247 246 ITEM NO 1 1 - 1 1 1 1 - 1 1 1 1 1 REF 1 1 1 1 1 1 2 1 3 2 1 2 2 1 1 1 1 1 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 1 1 1 1 1 ATLANTIC VERSION INCHES MATERIAL - -1 PART NO - 2 1 1 - - - 1 1 - 1 - - 1 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 2119758-1 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 356885-4 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 2168083-6 1-455888-4 1-240641-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338683-1 2168400-1 2168083-8 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 2168083-1 2161328-1 1901091-5 980371-4 22283-1 356835-1 240792-1 1-690438-0 3-189124-4 2168083-2 1-18028-2 2119533-1 690463-1 1-2168083-1 1-690464-2 2119862-1 2119806-1 3-22280-3 1803122-1 1-455888-9 690468-1 2-238009-2 1803123-1 5-1633609-5 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 - 1 -6 1 1 - 1 - 1 1 - 1 - 1 1 1 1 - 1 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 4 1 1 1 1 4 1 1 1 1 4 1 1 1 1 4 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 - 1 - 2 - - 1 2 1 - - 2 2 - - 1 2 2 - 1 1 2 2 1 1 - 2 2 1 - - 3 2 1 - 1 3 2 1 2 1 3 2 1 2 1 - 1 1 2 - 1 1 - 2 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 - 1 REF REF 1 - - 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 4.66 . Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - TOLERANCES UNLESS OTHERWISE SPECIFIED: .02 .005 .0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STOP, SHEAR TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER SPACER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SCR, SKT HD CAP, RoHS, M3 X 8.0 HEX HEAD, FLANGED, M5 x 8mm LONG PLATE, REAR STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL FRONT STRIP GUIDE GUIDE, FRONT STRIP SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED FLOATING SHEAR, REAR SCR, SKT HD CAP, RoHS, M3 X 6 SHEAR PLATE, REAR SHEAR HOLDER, REAR INSERT, SHEAR SPRING, COMPRESSION ANVIL, COMBINATION SPACER, CRIMPER DEPRESSOR SHEAR, REAR BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION BLUNT F CRIMPER, WIRE DWN 23JUL2013 CHK 23JUL2013 APVD 23JUL2013 BOB HIGMAN G.BAILEY M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 356885-4 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-22281-8 1 2168083-6 1 1-455888-4 1 1-240641-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338683-1 2 2168400-1 2 2168083-8 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085 1 2119092-1 4 2168083-1 1 2161328 1 1901091-5 1 980371-4 2 22283-1 1 356835-1 1 240792-1 1 1-690438-0 1 3-189124-4 1 2168083-2 1 1-18028-2 1 2119533 1 690463-1 2 1-2168083-1 1 1-690464-2 1 2119862 1 2119806 1 SIMP_3-22280-3 .. 1 ITEM_10 .. 1 ITEM_9 1 1803122-1 1 1-455888-9 1 690468-1 .. 1 ITEM_5 1 2-238009-2 1 1803123-1 .. 1 ITEM_2 1 5-1633609-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 245 244 243 242 241 240 239 238 237 213 198 172 166 164 163 137 136 135 133 121 93 82 81 71 67 66 63 62 61 60 59 56 54 53 49 48 47 46 44 41 40 39 38 37 35 33 32 29 28 27 26 25 24 23 21 20 19 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC - 1 2119758 Ocean Side Feed Applicator - DRAWING NO 2151999 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL 6 6 A D 2 247 246 260 44 7 252 245 35 244 7 249 53 63 6 A 238 166 81 242 D 2 2 2 2 13 2 6 82 7 137 C C 1 172 3 1 56 4 41 SERVO LATCH PLATE 4 135 198 33 24 SERVO FEEDER NOT INCLUDED 66 2 11 164 A 17 67 A 12 213 10 241 13 237 19 117 REF 33 20 B 15 21 23 16 ITEM 30 LOCATED AT FRONT HOLES 14 24 REF 26 CAM POSITIONS 25 30mm STROKE 30mm STROKE 47 23 REF 54 28 30mm STROKE - 163 136 B - - 243 8 59 133 APVD 62 39 56 240 SEE SHEET 1 DWN 37 38 59 PNEUMATIC DATE 40 239 250 DESCRIPTION 61 27 29 121 93 32 46 8 1 60 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 INCHES & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: .02 .005 .0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23JUL2013 CHK 23JUL2013 APVD 23JUL2013 BOB HIGMAN G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151999 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151999 -1 DESCRIPTION D 2- 2151999 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST D FINE CRIMP HEIGHT ADJUST D FINE CRIMP HEIGHT ADJUST 2- 2151999 -7 D FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151999 -5 B CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151999 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE .087 [2.21 mm] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338683-1 2161326-1 - 2119951-1 - 2119949-1 8- 2151999 -4 1338683-1 2119950-1 5-18022-5 1338683-1 - 5-18022-5 - - - 8- 2151999 -5 - 2119949-1 8- 2151999 -4 5-18022-5 - 2161326-1 2119641-2 8- 2151999 -5 1338683-1 2119951-1 5-18022-5 - - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - 2119799-1 1-1752354-0 - - 1-1752354-0 - 2168400-6 (QUANTITY 2) 2119799-1 - - 6 - 2168400-6 - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - TYPE - PSI TERMINAL PSI CRIMP SPECIFICATION WIRE STRIP LENGTH n 0.00-0.00 mm [.000-.000 IN] C - CONTACT, SELF-PIERCING, 22/28 AWG TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION 655355-DRW Rev B - - INSULATION DIAMETER RANGE - .040 IN [1.016 mm] MAX - - - - - - TERMINALS APPLIED TE TERMINAL 2113353-1 PSI TERMINAL C1__DWG_PN_1_0 65535-01 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 PSI TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - 6 WIRE SIZE SELF PIERCING CRIMP CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1 .045+/-.003 [1.143+/-0.076] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 7.3 - 9 - W1__FA_SETTING_1 - - - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151999 -4 2151999 -4 2151999 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A 12 - 1 1 1 - - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 13 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-4 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-4 - 251 250 249 246 244 1 1 1 1 - 1 1 1 P LTR DESCRIPTION DATE SEE SHEET 1 1 1 1 1 - - 2 1 REF - - - 1 1 - 1 - - 1 1 - 1 1 1 - - - - 1 1 - - - 1 1 2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 356885-4 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 2168083-6 1-455888-4 1-240641-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338683-1 2168083-8 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2168083-1 2161328-1 1901091-5 980371-4 22283-1 356835-1 240792-1 1-690438-0 3-189124-4 2168083-2 1-18028-2 2119533-1 690463-1 1-2168083-1 1-690464-2 2119862-1 2119806-1 3-22280-3 1803122-1 1-455888-9 690468-1 2-238009-2 1803123-1 5-1633609-5 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 - 1 - 1 1 - 1 - 1 1 1 1 - 1 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 4 1 1 1 1 4 1 1 1 1 4 1 1 1 1 4 1 1 1 1 1 1 1 1 2 - 1 1 2 1 - 1 1 2 - - 1 1 2 - 2 1 - 2 3 2 - - 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 2 - 1 1 1 2 - 1 1 1 2 - - 1 1 2 1 1 1 1 - 1 - 1 - 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: INCHES & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: .02 .005 .0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STOP, SHEAR TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER SPACER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SCR, SKT HD CAP, RoHS, M3 X 8.0 HEX HEAD, FLANGED, M5 x 8mm LONG PLATE, REAR STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL FRONT STRIP GUIDE GUIDE, FRONT STRIP SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED FLOATING SHEAR, REAR SCR, SKT HD CAP, RoHS, M3 X 6 SHEAR PLATE, REAR SHEAR HOLDER, REAR INSERT, SHEAR SPRING, COMPRESSION ANVIL, COMBINATION SPACER, CRIMPER DEPRESSOR SHEAR, REAR BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION BLUNT F CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - 1 & 152. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. INSULATION CRIMP HEIGHT TO BE .072 # .002. USE ITEM 244 TO OBTAIN INSULATION CRIMP HEIGHT. STARTING REFERENCE SETTING IS 8. - & 242. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 6 66 - 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F TP .058 [1.47 mm] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 23JUL2013 CHK 23JUL2013 APVD 23JUL2013 BOB HIGMAN G.BAILEY M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 2168400-6 1 2119580-1 1 2063440-1 1 356885-4 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 2 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-22281-8 1 2168083-6 1 1-455888-4 1 1-240641-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338683-1 2 2168083-8 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 4 2168083-1 1 2161328 1 1901091-5 1 980371-4 2 22283-1 1 356835-1 1 240792-1 1 1-690438-0 1 3-189124-4 1 2168083-2 1 1-18028-2 1 2119533 1 690463-1 2 1-2168083-1 1 1-690464-2 1 2119862 1 2119806 1 SIMP_3-22280-3 .. 1 ITEM_10 .. 1 ITEM_9 1 1803122-1 1 1-455888-9 1 690468-1 .. 1 ITEM_5 1 2-238009-2 1 1803123-1 .. 1 ITEM_2 1 5-1633609-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 7-18023-7 243 242 241 240 239 238 237 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 121 93 82 81 71 67 66 63 62 61 59 56 53 49 48 41 40 39 38 33 32 29 28 27 26 25 24 23 21 20 19 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119083 DESCRIPTION PRODUCT SPEC - 1 2079764 Ocean Side Feed Applicator - DRAWING NO 2151999 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 6 - - - 62 145 38 239 246 39 59 7 56 140 152 244 7 139 2 D 2 2 13 243 PNEUMATIC 250 2 53 249 6 238 A 8 81 166 242 2 6 63 163 59 136 82 7 137 C 172 C 1 3 56 1 4 SERVO LATCH PLATE 240 133 4 164 66 2 11 A 33 SERVO FEEDER NOT INCLUDED A 10 12 213 241 19 13 20 237 B 21 23 117 REF 17 67 33 24 16 15 28 26 14 25 CAM POSITIONS 23 143 REF REF 24 ITEM 30 LOCATED AT FRONT HOLES 61 27 30mm STROKE 30mm STROKE 142 41 135 198 30mm STROKE APVD 40 A B DWN 251 MECHANICAL D DATE 29 151 121 93 32 141 8 1 144 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: INCHES & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: .02 .005 .0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23JUL2013 CHK 23JUL2013 APVD 23JUL2013 BOB HIGMAN G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151999 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D