8-2266001-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE B FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2266001-1 B MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2266001-2 C 7- 2266001 -7 A C 3 2 LOC 2266001 -1 2266001 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD 1 ORIGINAL 18JUL2013 GH TE A RELEASED 01APR2014 GH GB B ECR-18-007933 23MAY2018 TB JDG C ECR-22-149150 11AUG2022 FZ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.10 mm [.083] 2.26 mm [.089] APPLICATOR INSTRUCTIONS 408-35042 MOLEX TERMINAL TERMINAL DATA: MOLEX CRIMP SPECIFICATION - MX150 1.5MM BLADE TERMINAL TERMINAL NAME: WIRE STRIP LENGTH n 4.70-5.60 mm [.185-.220 IN] C - TERMINAL APPLICATION SPECIFICATION 63900-0400 Rev D - - INSULATION DIAMETER RANGE - 3 - 1.91-2.06 mm [.075-.081 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL 1572890-1 1572890-2 MOLEX TERMINAL 33000-1002 C1__DWG_PN_1_0 C1__DWG_PN_1_1 33011-0004 C1__DWG_PN_1_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1572890-3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - MOLEX TERMINAL 33011-3002 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - C1__DWG_PN_2_2 - WIRE SIZE 18 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.25+/-0.05 [.049+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 7.0 - 4 - W1__FA_SETTING_1 - 1 B 2 3 4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 1 - 1 - 1 1 - 1 - 1 1 1 1 A - 1 - 1 1 1 1 1 1 1 1 1 1 1 - 2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PART NO - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm -1 1 -77 -72 -71 -2 DIMENSIONS: 1 1 1 - 2 1 1 2 - - 1 1 2 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 REF 1 1 - - REF 1 1 1 1 1 1 1 - 1 1 1 2119641-1 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 1-18028-2 2844908-1 2844907-1 455888-5 1803607-3 2119791-9 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2-2168083-5 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 2-1752356-0 2079383-5 2-2844962-8 2844992-4 240792-2 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 5-1633927-4 240641-1 2119757-4 5-238011-2 8-2119582-2 3-1490019-5 - - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM DWN 18JULY2013 CHK 19JULY2013 APVD 19JULY2013 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2-2168083-5 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 2-1752356-0 2 2079383-5 2 2-2844962-8 1 2844992-4 1 240792-2 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 5-1633927-4 1 240641-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 5-238011-2 1 8-2119582-2 .. 1 ITEM_2 1 3-1490019-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 248 244 243 242 241 239 238 164 119 99 98 82 71 70 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 25 24 21 20 19 13 12 11 10 9 8 7 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-8 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2266001 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 53 238 242 50 2.4 3 8 7 59 C 2 82 1 0.5 REF 1 34 REF SEE DETAIL A 3 C 1 56 4 TERMINAL SUPPORT LOCATION 70 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 44.61 0.05 66 DETAIL A 2 164 33 B 67 RAM SET-UP A 24 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT REAR HOLES 12 241 25 CAM POSITIONS 13 30mm STROKE 30 29 REF 1 30mm STROKE 119 46 98 99 34 54 8 1 60 54 10 1 248 48 REF 11 30mm STROKE 47 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 18JULY2013 CHK 19JULY2013 APVD 19JULY2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266001 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2266001 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2266001 -7 A CRIMP TOOLING KIT - C 3 2 LOC PART NUMBER 2- 2266001 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC FINE CRIMP HEIGHT ADJUST D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.10 mm [.083] 2.26 mm [.089] APPLICATOR INSTRUCTIONS 408-35042 MOLEX TERMINAL TERMINAL DATA: MOLEX CRIMP SPECIFICATION WIRE STRIP LENGTH n 4.70-5.60 mm [.185-.220 IN] TERMINAL APPLICATION SPECIFICATION 63900-0400 Rev D - 1.91-2.06 mm [.075-.081 IN] - - - TE TERMINAL 1572890-1 1572890-2 33000-1002 33011-0004 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1572890-3 C1__DWG_PN_3_0 - C1__DWG_PN_3_1 33011-3002 1 - 18 AWG W1__DWG_WGAUGE_1 1.25+/-0.05 [.049+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 7.0 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 1 2 2 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 - - - - - - 1 - 1 1 1 1 - A 1 1 - 1 2 - - 1 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 W1__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT mm [INCH] 4 - - WIRE SIZE 1 4 - C1__DWG_PN_2_2 - 1 - C1__DWG_PN_4_1 - REF REF - MOLEX TERMINAL 1 1 - C1__DWG_PN_4_0 1 - - MOLEX TERMINAL C1__DWG_PN_1_0 1 1 - TERMINALS APPLIED 1 1 - 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2844908-1 2844907-1 455888-5 1803607-3 2119791-9 2119740-1 2168078-1 5-18022-5 1338685-1 2-2168083-5 1803382-6 18023-9 2119652-1 1803602-1 2-1752356-0 2079383-5 2-2844962-8 2844992-4 240792-2 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 5-1633927-4 240641-1 2119757-4 5-238011-2 8-2119582-2 3-1490019-5 1 1 - 3 INSULATION DIAMETER RANGE - 1 - MX150 1.5MM BLADE TERMINAL TERMINAL NAME: C - 1 - - 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM DWN 18JULY2013 CHK 19JULY2013 APVD 19JULY2013 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2-2168083-5 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 2-1752356-0 2 2079383-5 2 2-2844962-8 1 2844992-4 1 240792-2 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 5-1633927-4 1 240641-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 5-238011-2 1 8-2119582-2 .. 1 ITEM_2 1 3-1490019-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 119 99 98 82 71 70 67 66 59 56 53 50 49 48 41 34 33 30 29 25 24 21 20 19 13 12 11 10 9 8 7 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-8 Ocean Side Feed Applicator - DRAWING NO 2266001 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 PNEUMATIC 243 242 2 3 53 A 238 2.4 50 REF 8 7 34 59 82 C 0.5 1 SEE DETAIL A REF TERMINAL SUPPORT LOCATION 1 C 56 3 1 4 70 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 30 35.58 REF 0.05 66 DETAIL A 164 67 2 33 RAM SET-UP A 24 B 19 20 30 B 9 21 29 1 12 241 13 CAM POSITIONS 30mm STROKE 25 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT REAR HOLES 151 141 48 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 18JULY2013 CHK 19JULY2013 APVD 19JULY2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266001 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C