8-2266008-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266008 -1 DESCRIPTION A 2266008 -2 FINE CRIMP HEIGHT ADJUST A 2266008 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 A NON-CRIMP HEIGHT ADJUST 2266008 -7 A FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2266008 -6 7- 2266008 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 5-18022-5 8- 2266008 -5 8- 2266008 -4 5-18022-5 8- 2266008 -5 8- 2266008 -4 5-18022-5 1338685-1 - 5-18022-5 - - 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - - - - - - - - 2119799-1 CRIMP WIRE INSUL SIZE 1-1752354-1 - 1-1752354-1 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - (QUANTITY 2) - - - - 2063440-1 6 - - - - - - - - - - - - - TYPE - F F 3.94 mm [.155] 5.08 mm [.200] APPLICATOR INSTRUCTIONS 408-10389 - SUMITOMO TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 5.21-5.97 mm [.205-.235 IN] C - AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n NONE - - INSULATION DIAMETER RANGE - 3.89 mm MAX [.153 IN MAX] - - - - - - 6 TERMINALS APPLIED TE TERMINAL 2113357-1 SUMITOMO TERMINAL 8100-1536 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 2113357-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 SUMITOMO TERMINAL 8100-1498 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 3.00mm2 2.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.25+/-0.05 [.089+/-.002] 2.03+/-0.05 [.080+/-.002] CRIMP HEIGHT REFERENCE SETTING 8.8 W1__DWG_CRIMP_HT_2 - 9 6.3 W1__DWG_CRIMP_HT_1 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 8 9 10 11 A 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 2266008 2266008 2266008 2266008 - -4 -4 -5 -6 - & 242. 1 & 242. & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - 1 1 - -77 -7 1 1 - -6 1 1 - -5 1 1 1 1 1 -2 - 2119957-2 1803078-3 8-21084-0 2119640-1 2079988-1 2119641-1 -1 PART NO 1 1 - APPLICATOR SHIM PACK SPACER, PRECISION O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DESCRIPTION 1 2119957-2 1 1803078-3 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 260 259 252 250 249 248 ITEM NO 1 - 1 1 1 1 - A 1 1 1 1 1 1 REF 1 1 2 1 1 1 1 2 1 3 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 66 P LTR DESCRIPTION DATE DWN APVD 1 ORIGINAL 06AUG2013 GH TE A RELEASED 04SEP2013 GH GB 1 1 1 - 1 1 mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 2119798-1 1-22279-3 2161314-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-455888-4 2079383-4 1633470-2 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2161311-1 1-2079383-5 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1752356-3 2079383-5 2161328-1 1320908-1 2119959-1 1-455888-0 1320928-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 3-1633932-9 1-240641-9 2119757-6 238011-2 5-1633961-1 455888-9 456415-3 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 2 1 1 - 1 2 1 1 - 1 2 1 1 - 1 1 - 1 REF REF 2 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 3.55 . Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - ATLANTIC VERSION AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 REVISIONS DIST 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DETENT PIN SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE .155 F PREMIUM DWN 06AUG2013 CHK 07AUG2013 APVD 07AUG2013 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-455888-4 2 2079383-4 1 1633470-2 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-2 1 2119085 1 2119092-1 1 1752356-3 2 2079383-5 1 2161328 1 1320908-1 1 2119959-1 1 1-455888-0 1 1320928-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 3-1633932-9 1 1-240641-9 .. 1 ITEM_6 1 2119757-6 1 238011-2 1 5-1633961-1 1 455888-9 1 456415-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2161314 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 82 79 78 71 70 67 66 63 62 60 59 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC - 1 2119798-1 Ocean Side Feed Applicator - DRAWING NO 2266008 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL 6 6 A D 239 PNEUMATIC 56 39 2 246 44 7 252 245 35 244 166 238 50 8 172 2 2 2 259 7 2 82 1 1 6 2 C 3 1 TERMINAL SUPPORT LOCATION 4 51 135 28 5 41 33 198 24 A 66 11 2 164 67 213 30 10 SERVO FEEDER NOT INCLUDED A 19 79 117 REF B 20 21 78 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 29 13 CAM POSITIONS 47 29 REF 1 11 30mm STROKE 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 30 REF 11 30mm STROKE 30mm STROKE REF 70 52 SERVO LATCH PLATE 7.00 0.50 [ 0.276 0.019 ] 34 REF 56 B D 8 137 4 - 2 242 136 133 - - 243 63 163 247 260 7 59 240 APVD 62 38 53 C SEE SHEET 1 DWN 40 249 A DATE 37 59 250 DESCRIPTION A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 06AUG2013 CHK 07AUG2013 APVD 07AUG2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266008 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266008 -1 DESCRIPTION A 2- 2266008 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST 2- 2266008 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2266008 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266008 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - CRIMP WIRE INSUL SIZE 5.08 mm [.200] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2266008 -5 8- 2266008 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2266008 -5 - 2119949-1 8- 2266008 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - 2119799-1 1-1752354-1 - - 1-1752354-1 - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - (QUANTITY 2) - 6 - - - - 2063440-1 - - - - - - - - TYPE - SUMITOMO TERMINAL TE CRIMP SPECIFICATION WIRE STRIP LENGTH 5.21-5.97 mm [.205-.235 IN] C - AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n NONE - - INSULATION DIAMETER RANGE - 3.89 mm MAX [.153 IN MAX] - - - - - TERMINALS APPLIED TE TERMINAL 2113357-1 - SUMITOMO TERMINAL C1__DWG_PN_1_0 8100-1536 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 2113357-2 SUMITOMO TERMINAL C1__DWG_PN_3_1 8100-1498 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 3.00mm2 2.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.25+/-0.05 [.089+/-.002] 2.03+/-0.05 [.080+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.3 8.8 9 - 6 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - - - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2266008 -4 2266008 -4 2266008 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 1 1 - - 1 1 - 1 1 - 1 1 1 1 1 1 - -77 -27 -25 -22 -21 1803078-3 2119782-1 2119640-1 2079988-1 PART NO SPACER, PRECISION FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 1803078-3 1 2119782 1 2119640-1 1 2079988_GATD - 259 251 250 249 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 1 1 - 1 1 1 P LTR DESCRIPTION DATE SEE SHEET 1 1 1 1 1 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-455888-4 2079383-4 1633470-2 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 1-2079383-5 2119645-1 2119957-1 2119644-2 1752356-3 2079383-5 2161328-1 1320908-1 2119959-1 1-455888-0 1320928-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 3-1633932-9 1-240641-9 2119757-6 238011-2 5-1633961-1 455888-9 456415-3 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 3 1 - 2 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 2 1 1 - 1 2 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE .155 F PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION AMP 4805 REV 31MAR2000 - 1 & 152. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - & 242. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 6 66 - 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F F 3.94 mm [.155] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 06AUG2013 CHK 07AUG2013 APVD 07AUG2013 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-455888-4 2 2079383-4 1 1633470-2 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-2 1 1752356-3 2 2079383-5 1 2161328 1 1320908-1 1 2119959-1 1 1-455888-0 1 1320928-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 3-1633932-9 1 1-240641-9 .. 1 ITEM_6 1 2119757-6 1 238011-2 1 5-1633961-1 1 455888-9 1 456415-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 79 78 71 70 67 66 63 62 59 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 1 1-22279-3_SIMP Ocean Side Feed Applicator - DRAWING NO 2266008 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 53 2 8 249 A 166 242 6 8 7 163 7.00 0.50 [ 0.276 0.019 ] REF 34 59 259 136 82 1 137 C 2 63 50 238 56 REF TERMINAL SUPPORT LOCATION 1 2 52 172 C 70 3 51 1 4 28 SERVO LATCH PLATE 5 41 240 133 4 135 33 198 164 24 66 11 2 67 A 30 213 A 79 SERVO FEEDER NOT INCLUDED B DWN 251 MECHANICAL D DATE 19 10 20 78 117 REF 9 21 B 1 12 241 13 29 1 ITEM 30 LOCATED AT FRONT HOLES 11 CAM POSITIONS 30mm STROKE REF REF 29 30mm STROKE 30mm STROKE 142 30 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 06AUG2013 CHK 07AUG2013 APVD 07AUG2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266008 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A