8-2266035-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION REVISION 2266035 -2 C 7-2266035-2 C 7- 2266035 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PART NUMBER 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC AND CRIMP TOOLING KIT DATE DWN APVD RELEASED 13NOV2013 LG TE A1 ECR-14-002966 27FEB2014 YY UG B ECR-18-018466 26NOV2018 FL CT C ECR-19-011616 24JUL2019 FJ TE A PNEUMATIC DESCRIPTION PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.29 mm [.090] 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: POSITIVE LOCK RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH 5.80-6.60 mm [.228-.260 IN] C TERMINAL APPLICATION SPECIFICATION n 114-3118 - TERMINALS APPLIED TE TERMINAL 160826-1 TE CRIMP SPECIFICATION C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - - - C1__DWG_PN_2_1 TE TERMINAL 160826-4 C1__DWG_PN_3_0 - 1 - 18 AWG 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.42+/-0.05 [.056+/-.002] 1.30+/-0.05 [.051+/-.002] 1.24+/-0.05 [.049+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.8 7.4 7.9 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 6 1 1 1 1 1 1 - 1 1 - A 1 1 - 1 1 1 1 - 1 1 1 2 - 1 1 - 1 - - - 1 - 1 1 1 - 1 1 1 - 1 2 1 - 1 2 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - - 1 1 - 1 1 1 - 1 2 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 4 2 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 4 - 3 1 1 - B 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 2 1 - RECOMMENDED SPARE PARTS 1 2 - 1 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 REF REF - C1__DWG_PN_3_1 1 1 - C1__DWG_PN_4_0 1 1 - TE TERMINAL 1 1 C1__DWG_PN_2_0 1 1 - 3 1 1 1 2 - 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2844940-2 994970-2 2844908-1 2844907-1 318563-1 455888-4 22278-8 854769-4 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 1803583-9 1803515-1 1803602-1 1-1752356-7 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333205-3 240641-2 1-2119780-1 238011-4 2119582-2 455888-5 1-456406-1 1 1 - 1.14-2.54 mm [.045-.100 IN] - 1 - 6 TE TERMINAL 160826-3 C1__DWG_PN_1_0 - mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING GUARD, FRONT CHIP SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO DWN 27SEP2013 CHK 27SEP2013 APVD 27SEP2013 L.GROSS T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 1 2844940-2 1 COUNTER_994970 1 2844908 1 2844907 1 318563-1 1 455888-4 1 SIMP_22278-8 1 854769-4 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-7 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333205-3 1 240641-2 .. 1 ITEM_6 1 1-2119780-1 1 238011-4 1 2119582-2 1 455888-5 1 1-456406-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 248 244 243 242 241 238 164 99 98 89 82 77 74 71 67 66 60 59 58 56 54 53 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2266035 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - D D FEED TYPE 44 PNEUMATIC 2 244 243 A 242 238 53 50 59 2 3 8 7 82 1 REF 1.0 0.5 34 REF 1 C C 2 SEE DETAIL A 3 56 1 TERMINAL SUPPORT LOCATION 4 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44.61 44 0.05 REF 66 164 DETAIL A 67 77 33 A 24 B 2 RAM SET-UP 58 74 19 30 20 29 21 B 9 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITION 30 REF 29 REF 1 11 89 30mm STROKE 46 98 99 34 53 8 1 60 53 10 1 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 27SEP2013 CHK 27SEP2013 APVD 27SEP2013 L.GROSS T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266035 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266035 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2266035 -7 A CRIMP TOOLING KIT - REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.29 mm [.090] 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: POSITIVE LOCK RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH 5.80-6.60 mm [.228-.260 IN] C TERMINAL APPLICATION SPECIFICATION 160826-1 n 114-3118 - TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION 160826-3 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - - - - 1 - 3 1 - 1 - 1 - REF - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 160826-4 C1__DWG_PN_3_0 TE TERMINAL 1 - C1__DWG_PN_4_0 1 - C1__DWG_PN_3_1 4 - 1 - 1 - WIRE SIZE 18 AWG 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.42+/-0.05 [.056+/-.002] 1.30+/-0.05 [.051+/-.002] 1.24+/-0.05 [.049+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.8 7.4 7.9 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 1 - 1 - 2 - 1 - 1 - 1 - 2 - 1 - 1 B 1 2 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 - 1 - 1 - 1 - 1 - 1 - 1 - 1 1 - 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - 1 1 - 1 1 1 1 A 2 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 1 - RECOMMENDED SPARE PARTS 1 - 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - - 1 1 1 1 1 1 1 - 1 1 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING GUARD, FRONT CHIP SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 2119082-9 2079764-1 2119083-1 7-18023-7 2844940-2 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 2844908-1 2844907-1 318563-1 455888-4 22278-8 854769-4 1803607-3 2119740-1 2168078-1 5-18022-5 21028-2 1338685-1 2168083-3 1803382-6 18023-9 1803602-1 1-1752356-7 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333205-3 240641-2 1-2119780-1 238011-4 2119582-2 455888-5 1-456406-1 1 - 1.14-2.54 mm [.045-.100 IN] 6 TE TERMINAL C1__DWG_PN_1_0 - DWN 27SEP2013 CHK 27SEP2013 APVD 27SEP2013 L.GROSS T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2844940-2 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 318563-1 1 455888-4 1 SIMP_22278-8 1 854769-4 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 21028-2 1 1338685-1 2 2168083-3 1 1803382-6 1 18023-9 1 1803602-1 1 1-1752356-7 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333205-3 1 240641-2 .. 1 ITEM_6 1 1-2119780-1 1 238011-4 1 2119582-2 1 455888-5 1 1-456406-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 238 164 151 144 143 141 140 99 98 89 82 77 74 71 67 66 59 58 56 53 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-9 Ocean Side Feed Applicator - DRAWING NO 2266035 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - D D 244 FEED TYPE 140 PNEUMATIC 243 2 242 3 50 238 1.0 REF 8 53 A 2 7 0.5 34 REF 59 82 1 C TERMINAL SUPPORT LOCATION 1 C 2 SEE DETAIL A 3 56 1 4 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 35.58 2 B 67 77 33 A 24 REF 66 164 DETAIL A 140 0.05 19 74 20 30 RAM SET-UP 58 B 9 21 29 12 241 13 CAM POSITION ITEM 30 LOCATED AT FRONT HOLES 1 30 REF REF 29 30mm STROKE 151 141 98 99 34 143 8 1 144 143 10 1 89 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 27SEP2013 CHK 27SEP2013 APVD 27SEP2013 L.GROSS T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266035 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C