7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
PART
NUMBER
REVISION
2266057 -1
DESCRIPTION
B
FINE CRIMP HEIGHT ADJUST
B
2266057 -5
D
SUPERSEDED BY 5-2151345-1
PNEUMATIC
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
2266057 -6
B
NON-CRIMP HEIGHT ADJUST
2266057 -7
B
FINE CRIMP HEIGHT ADJUST
7- 2266057 -7
A
-
4
-
4
SERVO
LATCH PLATE 12
NONE
CRIMP TOOLING KIT
SUPERSEDED BY 5-2151345-2
-
-
OBSOLETE
-
OBSOLETE
-
OBSOLETE
6
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
2.54 mm [.100]
4.30 mm [.170]
APPLICATOR INSTRUCTIONS
408-10389
-
TYPE
-
F
O
-
-
-
TE TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
5.20-5.80 mm [.205-.228 IN]
TERMINAL
APPLICATION
SPECIFICATION
C
n
(A)114-18020
(B)114-18040
-
TE CRIMP SPECIFICATION
1.50mm CONTACT SOCKET
TERMINAL NAME:
-
INSULATION DIAMETER RANGE
-
2.20-3.00 mm [.087-.118 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
(A) 929968-1
(A) 929968-7
(A) 929975-1
(A) 929975-4
(A) 929975-7
(A) 929975-8
(B) 1703050-1
(B) 1-1719188-0
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
16 AWG
TE TERMINAL
(A) 929990-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
(B) 929990-3
C1__DWG_PN_1_2
(B) 929990-4
(B) 929990-7
C1__DWG_PN_1_3
C1__DWG_PN_1_4
(B) 1-929990-0
(B) 1703014-1
C1__DWG_PN_1_5
C1__DWG_PN_1_6
(B) 1703014-4
C1__DWG_PN_1_7
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
TE SEAL
(B) 828921-1
(B) 828904-1
(B) 828904-2
(B) 828904-3
(B) 828905-1
C1__DWG_PN_3_0
TE SEAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
6
C1__DWG_PN_3_2
C1__DWG_PN_3_3
C1__DWG_PN_3_5
C1__DWG_PN_2_7
C1__DWG_PN_1_8
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.97+/-0.03 [.078+/-.001]
1.82+/-0.03 [.072+/-.001]
1.67+/-0.03 [.066+/-.001]
1.58+/-0.03 [.062+/-.001]
9
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
3.5
5.2
6.9
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
C1__DWG_PN_3_4
C1__DWG_PN_2_6
CRIMP HEIGHT
mm [INCH]
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
W1__FA_SETTING_3
-
8.2
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
13 INSULATION RANGE
SEAL PN 828905 SEAL PN 828904 SEAL PN 828921 -
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
14
2266057
2266057
2266057
2266057
-4
-4
-5
-6
QUOTED IS THAT
INS. DIA RANGE
INS. DIA RANGE
INS. DIA RANGE
-
OF THE TERMINAL.
IS n 2.2-3.0mm
IS n 1.2-2.1mm
IS n 2.1-3.0mm
6
7
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
7
8
9
10
A
11
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
11
16
-
7
-
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
AMP 4805 REV 31MAR2000
-
-
16 .USE P/N 1752356-6 WHEN RUNNING TERMINAL P/N 929990-X.
-
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-
-
15.THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
A
66
P
LTR
-
1
1
1
1
1
-77 -7
1
1
1
1
-6
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
-2
1
1752356-6
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
-1
PART NO
1
1
1
1
-
SUPPORT, TERMINAL
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
DESCRIPTION
1
1752356-6
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-9
261
260
252
250
249
248
247
246
245
244
1
1
1
1
1
-
1
1
1
1
ITEM
NO
-
1
1
1
1
1
1
1
1
1
REF
-
1
1
1
1
1
1
2
1
3
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
-
2
1
A1
ECR-13-018014
18NOV2013
KH
TE
B
ECR-17-011866
15AUG2017
TB
TE
B1
ECR-18-011578
19JUL2018
TB
TE
mm
MATERIAL
-
PART NO
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
-
1
1
1
1
-
1
1
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
25SEP2013
CHK
25SEP2013
APVD
25SEP2013
L.ZHANG
U.GUO
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
4-1722335-3
1
1-5018030-0
1
1-1752354-9
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-4
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338683-8
4
2168400-1
2
2168083-8
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2-2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085_PRE_REV_K
1
2119092-1
1
1-1752356-7
2
2079383-5
1
2161328
1
2-1320908-2
1
2119959-1
1
455888-3
1
1320928-6
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1-1333206-6
1
6-240641-5
..
1
ITEM_6
1
2119781-5
1
2-238011-1
1
1633996-8
1
455888-6
1
456407-6
243
242
241
240
239
238
213
198
182
181
180
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
71
70
69
67
66
63
62
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119083
TE Connectivity
APPLICATION SPEC
-
1
2079764
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .100
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
K.HUANG
APVD
UG
-1
1
DWN
KH
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
DATE
01NOV2013
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
4-1722335-3
1-5018030-0
1-1752354-9
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-4
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338683-8
2168400-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2-2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1-1752356-7
2079383-5
2161328-1
2-1320908-2
2119959-1
455888-3
1320928-6
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1-1333206-6
6-240641-5
2119781-5
2-238011-1
1633996-8
455888-6
456407-6
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
DESCRIPTION
RELEASED
A
MECHANICAL
FINE CRIMP HEIGHT ADJUST
B
REVISIONS
DIST
FEED TYPE
6
2266057 -2
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266057
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
A
D
6
37
6
62
PNEUMATIC
59
38
56
39
2
260
44
7 252
245
35
244
7
249
A
53
163
166
8
242
82
1
136
2
2
57 REF
2
SHEAR DEPRESSOR DETAIL
2
6
REF
6.9
135
0.5
34 REF
70
C
2
3
1
4
174
TERMINAL SUPPORT LOCATION
28
5
41
175
44
181
182
198
6
67
11
57
SERVO FEEDER
NOT INCLUDED
REF
HOLDDOWN SET-UP
10
30
117 REF
180
A
24
0.5
13
213
33
245 REF
19.6
66
180
2
164
A
B
REF
2.0 REF
2 176
2
4
69
51
SERVO
LATCH PLATE
133
1
52
56
240
2
8
177
172
-
2
7
137
-
D
50
59
C
APVD
243
63
238
246
DWN
-
5
247
DATE
SEE SHEET 1
40
239
250
DESCRIPTION
9
B
1
12
29
241
13
1
11
ITEM 30 LOCATED AT
REAR HOLES
30 REF
29 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
47
46
32
16 261
34
54
8
1
60
54
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
25SEP2013
CHK
25SEP2013
APVD
25SEP2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266057
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2266057 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
D
B
FINE CRIMP HEIGHT ADJUST
OBSOLETE
-
2- 2266057 -5
B
FINE CRIMP HEIGHT ADJUST
2- 2266057 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
7- 2266057 -7
A
CRIMP TOOLING KIT
-
OBSOLETE
PNEUMATIC
SERVO
LATCH PLATE
-
4
OBSOLETE
-
OBSOLETE
-
-
-
-
6
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
2.54 mm [.100]
4.30 mm [.170]
APPLICATOR INSTRUCTIONS
408-10389
-
TYPE
-
F
O
-
-
WIRE STRIP LENGTH
5.20-5.80 mm [.205-.228 IN]
TERMINAL
APPLICATION
SPECIFICATION
n
(A)114-18020
-
TE CRIMP SPECIFICATION
1.50mm CONTACT SOCKET
TERMINAL NAME:
-
7
TE TERMINAL
TERMINAL DATA:
-
INSULATION DIAMETER RANGE
-
2.20-3.00 mm [.087-.118 IN]
(B)114-18040
-
-
-
-
-
7
-
TERMINALS APPLIED
C
TE TERMINAL
(A) 929968-1
(A) 929968-7
C1__DWG_PN_1_2
2.50mm2
2.00mm2
1.50mm2
16 AWG
(B) 929990-7
(B) 1-929990-0
C1__DWG_PN_1_4
C1__DWG_PN_1_5
(B) 1703014-1
C1__DWG_PN_1_6
(B) 1703050-1
(B) 1-1719188-0
WIRE
SIZE
(B) 929990-4
C1__DWG_PN_1_3
(A) 929975-4
(A) 929975-7
(A) 929975-8
(A) 929990-1
(B) 929990-3
C1__DWG_PN_1_1
(A) 929975-1
TE TERMINAL
C1__DWG_PN_1_0
(B) 1703014-4
C1__DWG_PN_1_7
TE SEAL
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
C1__DWG_PN_3_0
(B) 828921-1
(B) 828904-1
(B) 828904-2
(B) 828904-3
(B) 828905-1
TE SEAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
-
C1__DWG_PN_3_2
-
C1__DWG_PN_3_3
-
C1__DWG_PN_3_4
-
C1__DWG_PN_3_5
-
C1__DWG_PN_2_6
-
C1__DWG_PN_2_7
-
C1__DWG_PN_1_8
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CRIMP HEIGHT
9
REFERENCE SETTING
1.97+/-0.03 [.078+/-.001]
W1__DWG_CRIMP_HT_1
1.82+/-0.03 [.072+/-.001]
W1__DWG_CRIMP_HT_2
1.67+/-0.03 [.066+/-.001]
W1__DWG_CRIMP_HT_3
1.58+/-0.03 [.062+/-.001]
W1__DWG_CRIMP_HT_4
3.5
5.2
6.9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
8.2
-
6
-
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
B
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266057 -4
2266057 -4
2266057 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
8
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9
10
11
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
13
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
QUOTED IS THAT
INS. DIA RANGE
INS. DIA RANGE
INS. DIA RANGE
OF THE TERMINAL.
IS n 2.2-3.0mm
IS n 1.2-2.1mm
IS n 2.1-3.0mm
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
14.THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
15 .USE P/N 1752356-6 WHEN RUNNING TERMINAL P/N 929990-X.
AMP 4805 REV 31MAR2000
11
-
1
-
1
15
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
12 INSULATION RANGE
SEAL PN 828905 SEAL PN 828904 SEAL PN 828921 -
A
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
7
REVISIONS
DIST
A
66
P
LTR
-
-
2- 2266057 -2
LOC
1
6
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
1752356-6
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
PART NO
SUPPORT, TERMINAL
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
1
1752356-6
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
261
251
250
249
246
244
243
242
1
1
-
ITEM
NO
1
1
1
1
-
-
1
2
-
-
-
-
-
-
-
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
25SEP2013
CHK
25SEP2013
APVD
25SEP2013
L.ZHANG
U.GUO
-
WEIGHT
NAME
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
4-1722335-3
1
1-5018030-0
1
1-1752354-9
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
2-2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-4
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338683-8
2
2168083-8
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
1-1752356-7
2
2079383-5
1
2161328
1
2-1320908-2
1
2119959-1
1
455888-3
1
1320928-6
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1-1333206-6
1
6-240641-5
..
1
ITEM_6
1
2119781-5
1
2-238011-1
1
1633996-8
1
455888-6
1
456407-6
241
240
239
238
213
198
182
181
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
70
69
67
66
63
62
59
57
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
SIZE
-
2
2168400-6
TE Connectivity
-
-
1
7-18023-7
DESCRIPTION
APPLICATION SPEC
-
APVD
-
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .100
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
DWN
-
PART NO
K.HUANG
DATE
SEE SHEET 1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
4-1722335-3
1-5018030-0
1-1752354-9
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2-2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-4
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338683-8
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1-1752356-7
2079383-5
2161328-1
2-1320908-2
2119959-1
455888-3
1320928-6
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1-1333206-6
6-240641-5
2119781-5
2-238011-1
1633996-8
455888-6
456407-6
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 2 of 4)
1
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
1
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2266057
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
6
APVD
-
-
-
62
40
A
145
38
239
246
39
59
7
56
140
152
REF
5
2
2
D
2.0 REF
2
57
244
7 139
REF
SHEAR DEPRESSOR DETAIL
243
PNEUMATIC
250
2
8
249
A
166
242
50
163
7
82
1
52
172
51
56
6.9
0.5
34
REF
REF
177
136
C
6
8
59
137
2
63
53
238
2
SERVO
LATCH PLATE
2
2
1
69
TERMINAL SUPPORT LOCATION
70
2
3
176
C
1
4
28
174
5
140 REF
41
175
181
240
133
4
135
19.6
182
198
6 180
164
66
2
11
A
SERVO FEEDER
NOT INCLUDED
57
180
REF
HOLDDOWN SET-UP
213
A
0.5
13
67
33
24
B
DWN
251
MECHANICAL
D
DATE
10
30
9
117 REF
B
1
12
29
241
13
1
ITEM 30 LOCATED AT
REAR HOLES
11
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
141
151
32
15
261 34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
25SEP2013
CHK
25SEP2013
APVD
25SEP2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266057
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1