7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
PART
NUMBER
DESCRIPTION
A
FINE CRIMP HEIGHT ADJUST
A
2266060 -5
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
SUPERSEDED BY 5-2151106-1
-
A
NON-CRIMP HEIGHT ADJUST
2266060 -7
A
FINE CRIMP HEIGHT ADJUST
7- 2266060 -7
SERVO
LATCH PLATE
A
4
CRIMP TOOLING KIT
-
4
SERVO
LATCH PLATE 12
NONE
-
SUPERSEDED BY 5-2151106-2
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
2266060 -6
-
OBSOLETE
6
OBSOLETE
-
OBSOLETE
-
-
-
WIRE
INSUL
SIZE
6
3.68 mm [.145]
APPLICATOR INSTRUCTIONS
114-5082
-
TYPE
-
F
O
2.29 mm [.090]
-
-
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
4.00-4.50 mm [.157-.177 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
n
114-5082
-
-
INSULATION DIAMETER RANGE
-
2.00-2.60 mm [.079-.102 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
171662-1
171662-4
171662-5
TE TERMINAL
175104-2
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_1_2
TE SEAL 13
172888-1
172888-3
9-172888-2
176886-4
C1__DWG_PN_1_3
WIRE
SIZE
1.25mm2
0.85mm2
0.50mm2
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.52+/-0.05 [.060+/-.002]
1.37+/-0.05 [.054+/-.002]
1.24+/-0.05 [.049+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
C1__DWG_PN_3_1
C1__DWG_PN_4_0
C1__DWG_PN_4_2
176886-2
176886-5
C1__DWG_PN_3_3
C1__DWG_PN_3_4
6
C1__DWG_PN_4_1
1-172888-3
C1__DWG_PN_4_4
14
C1__DWG_PN_4_5
6.3
7.9
W1__DWG_CRIMP_HT_2
9.2
W1__DWG_CRIMP_HT_3
7
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
8
9
10
11
A
12
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
2266060
2266060
2266060
2266060
-
-4
-4
-5
-6
-
& 242.
13
& 242.
14
-
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL.
THE SEAL PN IS 172888,INSULATION DIA RANGE IS n 2.0-2.6 mm.
THE SEAL PN IS 176886,INSULATION DIA RANGE IS n 1.8-2.6 mm.
THE SEAL PN IS 900325,INSULATION DIA RANGE IS n 2.0-2.3 mm.
1
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
1
1
15.THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
1
1
2266060_SKELETON
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-
1
-
-77 -7
1
-
-6
1
-
-5
1
1
1
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
-1
PART NO
1
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
260
252
250
249
1
-
1
1
1
1
ITEM
NO
-
1
1
1
1
1
1
1
1
1
1
1
-
1
REF
1
1
1
1
2
1
3
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
LTR
1
-
1
1
1
-
1
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
4
1
1
-
1
4
1
-
1
1
4
1
1
1
-
1
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
-
1
1
2
1
-
1
-
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
KH
UG
A
RELEASED
05NOV2013
BH
GB
ECR-18-013071
18AUG2018
TB
TE
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
27SEP2013
CHK
27SEP2013
APVD
27SEP2013
K.HUANG
L.ZHANG
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
1-22279-3_SIMP
1
2119758
1
2119082-7
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1_OLD
1
2119740-2
..
1
1901094-3
1
2-1752354-0
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1901681-1
3
18023-9
1
2119652
1
2119653
1
2-2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085_PRE_REV_K
1
2119092-1
1
1752356-3
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
455888-3
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1333205-5
1
2-2119781-4
1
2-238011-2
1
3-2119784-8
1
1-455888-4
1
4-456406-1
248
247
246
245
244
243
242
241
240
239
238
213
198
180
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
71
67
66
63
62
60
59
57
56
54
52
51
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119798-1
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
APVD
27SEP2013
PART NO
-
DWN
DEVELOPMENT
-1
1
DATE
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
DESCRIPTION
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
2-1752354-0
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
1-5018030-0
1901681-1
18023-9
2119652-1
2119653-1
2-2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1752356-3
2079383-5
2161328-1
1-1320908-0
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333205-5
2-2119781-4
2-238011-2
3-2119784-8
1-455888-4
4-456406-1
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
-
& 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
-
W1__FA_SETTING_1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
6
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
-
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
-
C1__DWG_PN_4_3
1-900325-9
C1__DWG_PN_3_5
CRIMP HEIGHT
mm [INCH]
-
TE SEAL 13
172888-2
C1__DWG_PN_3_0
C1__DWG_PN_3_2
347874-1
B
-
ECONOSEAL RECEPTACLE CONTACT .070 TYPE
TERMINAL NAME:
P
A1
2266060 -2
CRIMP
66
FEED TYPE
-
APPLICATOR DATA
REVISIONS
DIST
A
2119599-1
REVISION
2266060 -1
D
LOC
SET UP GAUGE
ALL RIGHTS RESERVED.
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266060
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
A
D
6
37
6
62
PNEUMATIC
59
38
56
39
250
2
260
44
7 252
245
7
249
35
166
8
242
82
1
1.90
[ 0.075 ]
2
57 REF
2
SHEAR DEPRESSOR DETAIL
2
6
172
C
3
177
SERVO
LATCH PLATE
1
4
2 176
2
4
TERMINAL SUPPORT LOCATION
28
5
41
174
44
135
2
175
51
6
164
A
17.78
[ 0.700 ]
66
180
2
67
11
57
213
33
24
SERVO FEEDER
NOT INCLUDED
117 REF
10
A
14
180 REF
HOLDDOWN SET-UP
19
30
20
29
21
B
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
CAM POSITIONS
13
30mm STROKE
47
46
32
34
54
8
1
60
54
10
1
119
30 REF
29 REF
241
30mm STROKE
1
11
11
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
248
48
REF
245 REF
52
198
30mm STROKE
0.50 0.05
[ 0.020
0.001 ]
34 REF
2
56
REF
1
137
B
2
8
136
133
D
2
163
59
240
-
244
238
C
-
243
63
A
246
APVD
REF
5
247
DWN
-
40
239
DATE
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
27SEP2013
CHK
27SEP2013
APVD
27SEP2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266060
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2266060 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
D
A
FINE CRIMP HEIGHT ADJUST
OBSOLETE
-
2- 2266060 -5
A
FINE CRIMP HEIGHT ADJUST
2- 2266060 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
7- 2266060 -7
A
CRIMP TOOLING KIT
-
OBSOLETE
PNEUMATIC
SERVO
LATCH PLATE
-
6
4
OBSOLETE
-
OBSOLETE
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
-
6
-
TYPE
-
F
O
2.29 mm [.090]
3.68 mm [.145]
APPLICATOR INSTRUCTIONS
114-5082
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
4.00-4.50 mm [.157-.177 IN]
C
-
ECONOSEAL RECEPTACLE CONTACT .070 TYPE
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
114-5082
-
-
INSULATION DIAMETER RANGE
-
2.00-2.60 mm [.079-.102 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
171662-1
171662-4
171662-5
TE TERMINAL
C1__DWG_PN_1_0
175104-2
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_1_2
TE SEAL 12
172888-1
172888-3
9-172888-2
C1__DWG_PN_1_3
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
C1__DWG_PN_3_3
176886-4
347874-1
C1__DWG_PN_3_4
C1__DWG_PN_3_5
TE SEAL 12
172888-2
1-172888-3
176886-2
176886-5
1-900325-9
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
C1__DWG_PN_4_2
-
C1__DWG_PN_4_3
-
C1__DWG_PN_4_4
-
C1__DWG_PN_4_5
-
WIRE
SIZE
1.25mm2
0.85mm2
0.50mm2
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.52+/-0.05 [.060+/-.002]
1.37+/-0.05 [.054+/-.002]
1.24+/-0.05 [.049+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.3
7.9
9.2
6
-
13
-
-
W1__FA_SETTING_1
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266060 -4
2266060 -4
2266060 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
-
& 242.
-
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
A
12
13
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
13.THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
AMP 4805 REV 31MAR2000
-
1
-
1
1
1
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL.
THE SEAL PN IS 172888,INSULATION DIA RANGE IS n 2.0-2.6 mm.
THE SEAL PN IS 176886,INSULATION DIA RANGE IS n 1.8-2.6 mm.
THE SEAL PN IS 900325,INSULATION DIA RANGE IS n 2.0-2.3 mm.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
-
1
2266060_SKELETON
11
REVISIONS
DIST
A
66
P
LTR
-
-
2- 2266060 -2
LOC
1
-
1
-
1
-
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
DESCRIPTION
1
2119782
1
2119640-1
251
250
ITEM
NO
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
-
1
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
27SEP2013
CHK
27SEP2013
APVD
27SEP2013
L.ZHANG
U.GUO
NAME
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119082-7
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1_OLD
1
2119740-2
..
1
1901094-3
1
2-1752354-0
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
2-2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338685-1
1
1-5018030-0
1
1901681-1
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
1752356-3
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
455888-3
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1333205-5
1
2-2119781-4
1
2-238011-2
1
3-2119784-8
1
1-455888-4
1
4-456406-1
249
246
244
243
242
241
240
239
238
213
198
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
67
66
63
62
59
57
56
52
51
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
SIZE
-
1
1-22279-3_SIMP
TE Connectivity
-
WEIGHT
-
1
2079988_GATD
DESCRIPTION
APPLICATION SPEC
-
APVD
-
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PRODUCT SPEC
-
DWN
-
PART NO
K.HUANG
DATE
SEE SHEET 1
2079988-1
1-22279-3
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
2-1752354-0
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2-2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338685-1
1-5018030-0
1901681-1
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1752356-3
2079383-5
2161328-1
1-1320908-0
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333205-5
2-2119781-4
2-238011-2
3-2119784-8
1-455888-4
4-456406-1
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 2 of 4)
-
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
-
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2266060
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
7
56
140
152
REF
5
2
D
2
1.90
[ 0.075 ]
2
57
244
7 139
REF
SHEAR DEPRESSOR DETAIL
243
PNEUMATIC
250
2
8
249
A
166
242
2
6
63
238
1.65 # 0.05
[0.065 # 0.001]
REF
8
163
34
59
82
136
1
137
C
172
177
56
176
2
SERVO
LATCH PLATE
2
1
133
4
135
2
REF
TERMINAL SUPPORT LOCATION
2
3
C
1
4
28
174
5
41
52
240
140
REF
175
51
198
164
66
6 180
67
33
SERVO FEEDER
NOT INCLUDED
180
REF
HOLDDOWN SET-UP
20
B
21
117 REF
13
19
10
30
17.78
[ 0.700 ]
213
A
24
57
2
11
A
B
DWN
251
MECHANICAL
D
DATE
9
29
1
12
241
ITEM 30 LOCATED AT
FRONT HOLES
13
1
CAM POSITIONS
30mm STROKE
30
REF
REF
29
30mm STROKE
30mm STROKE
142
11
141
151
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
27SEP2013
CHK
27SEP2013
APVD
27SEP2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266060
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1