7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
PART
NUMBER
DESCRIPTION
B
FINE CRIMP HEIGHT ADJUST
B
2266069 -5
SUPERSEDED 5-2151109-1
MECHANICAL
D
FINE CRIMP HEIGHT ADJUST
B
PNEUMATIC
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
2266069 -6
B
NON-CRIMP HEIGHT ADJUST
2266069 -7
B
FINE CRIMP HEIGHT ADJUST
7- 2266069 -7
A
-
4
CRIMP TOOLING KIT
SUPERSEDED 5-2151109-2
-
4
SERVO
LATCH PLATE 12
NONE
-
-
OBSOLETE
-
OBSOLETE
-
OBSOLETE
6
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
-
TYPE
-
F
O
2.79 mm [.110]
4.32 mm [.170]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
4.90-5.50 mm [.193-.217 IN]
C
-
-
JUNIOR-POWER-TIMER CONTACT
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
114-18050
-
-
INSULATION DIAMETER RANGE
-
2.20-3.00 mm [.087-.118 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
927766-1
927766-3
927766-8
1-927766-1
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
TE TERMINAL
2-927766-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
929937-1
C1__DWG_PN_1_2
929937-3
929937-6
C1__DWG_PN_1_3
C1__DWG_PN_1_4
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
929937-7
C1__DWG_PN_2_2
C1__DWG_PN_2_3
1-929937-1
2-929937-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_1
-
C1__DWG_PN_4_0
-
C1__DWG_PN_3_2
C1__DWG_PN_3_3
6
C1__DWG_PN_2_4
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
TE SEAL
828905-1
C1__DWG_PN_3_0
1.77+/-0.05 [.070+/-.002]
1.64+/-0.05 [.065+/-.002]
1.51+/-0.05 [.059+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.1
6.4
7.8
2
9
14
W1__FA_SETTING_1
4
7
8
9
10
11
A
12
13
14
15
-
GREASE BEARING SURFACES LIGHTLY
2266069
2266069
2266069
2266069
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 50.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
-4
-4
-5
-6
6
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
INSULATION DIAMETER OF SEAL IS n 2.2-3.0mm.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
1
1
1
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
AMP 4805 REV 31MAR2000
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
W1__FA_SETTING_3
RECOMMENDED SPARE PARTS
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
-
-
W1__FA_SETTING_2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
B
-
6
1
66
P
LTR
FEED TYPE
-
2266069 -2
REVISIONS
DIST
A
2119599-1
REVISION
2266069 -1
LOC
SET UP GAUGE
ALL RIGHTS RESERVED.
1
1
-
-
-
-77 -7
1
-
-
-
2119957-2
-6
-5
-2
-1
PART NO
APPLICATOR SHIM PACK
DESCRIPTION
1
2119957-2
260
1
1
1
1
ITEM
NO
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
2
1
3
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
1
-
-
1
-
-
1
-
-
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
4
1
1
-
1
4
1
1
1
1
4
1
1
1
-
1
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
-
1
1
2
1
-
1
-
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
1
-5
-2
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
UG
A
RELEASED
19NOV2013
YY
UG
B
ECR-17-007984
02JUN2017
KH
CT
B1
ECR-18-012124
30JUL2018
TB
TE
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
STRIPPER, SIDE FEED
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .110
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
09OCT2013
CHK
09OCT2013
APVD
09OCT2013
Y.YIN
G.BAILEY
U.GUO
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-7
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
1
1-5018030-0
1
4-1722335-3
1
2-1752354-4
3
18023-9
1
2119652
1
2119653
1
2-2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085_PRE_REV_K
1
2119092-1
1
1-1752356-8
2
2079383-5
1
2161328
1
1320908-8
1
2119959-1
1
455888-3
1
1320928-1
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1-1333207-0
1
2119781-1
1
5-238011-5
1
1-1633965-4
1
1-455888-6
1
2-456408-0
252
250
249
248
247
246
245
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
71
67
66
63
62
60
59
57
56
54
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119640-1
TE Connectivity
APPLICATION SPEC
-
1
8-21084-0_GATD
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
YY
PART NO
-
APVD
09OCT2013
-1
1
DWN
DEVELOPMENT
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
-
1
1
1
-
1
1
-
-
DATE
1
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
1-5018030-0
4-1722335-3
2-1752354-4
18023-9
2119652-1
2119653-1
2-2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1-1752356-8
2079383-5
2161328-1
1320908-8
2119959-1
455888-3
1320928-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1-1333207-0
2119781-1
5-238011-5
1-1633965-4
1-455888-6
2-456408-0
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2266069
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
A
D
6
37
6
62
59
38
56
39
246
260
PNEUMATIC
250
7 252
2
7
249
245
35
166
8
242
82
1
1.3 REF
2
57 REF
2
6
2
3
177
SERVO
LATCH PLATE
1
4
2 176
2
135
2
28
5
41
174
44
6
A
175
16.0
66
50
67
2
11
57
24
SERVO FEEDER
NOT INCLUDED
10
50 REF
A
HOLDDOWN SET-UP
9
30
117 REF
B
1
12
29
241
13
1
11
ITEM 30 LOCATED AT
FRONT HOLES
30 REF
29 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
47
46
32
34
54
8
1
60
54
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
0.5
14
213
33
REF
245 REF
51
164
0.1
TERMINAL SUPPORT LOCATION
52
198
30mm STROKE
1.0
C
2
56
REF
34 REF
172
4
14
SHEAR DEPRESSOR DETAIL
1
137
B
2
8
136
133
D
2
163
59
240
-
244
238
C
-
243
63
A
44
APVD
REF
5
247
DWN
-
40
239
DATE
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
09OCT2013
CHK
09OCT2013
APVD
09OCT2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266069
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2266069 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
D
B
FINE CRIMP HEIGHT ADJUST
2- 2266069 -5
B
FINE CRIMP HEIGHT ADJUST
2- 2266069 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
7- 2266069 -7
CRIMP TOOLING KIT
-
OBSOLETE
-
4
-
OBSOLETE
-
OBSOLETE
-
6
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
-
TYPE
-
F
O
2.79 mm [.110]
4.32 mm [.170]
APPLICATOR INSTRUCTIONS
408-10389
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
4.90-5.50 mm [.193-.217 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
n
114-18050
-
-
INSULATION DIAMETER RANGE
-
2.20-3.00 mm [.087-.118 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
927766-1
927766-3
927766-8
1-927766-1
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
B
-
JUNIOR-POWER-TIMER CONTACT
TERMINAL NAME:
TE TERMINAL
C1__DWG_PN_1_0
2-927766-1
929937-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
929937-3
C1__DWG_PN_1_3
929937-6
C1__DWG_PN_1_4
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
929937-7
1-929937-1
2-929937-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_1
TE SEAL
-
C1__DWG_PN_4_0
-
828905-1
-
C1__DWG_PN_3_2
-
C1__DWG_PN_3_3
-
C1__DWG_PN_2_4
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
1.77+/-0.05 [.070+/-.002]
1.64+/-0.05 [.065+/-.002]
1.51+/-0.05 [.059+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.1
6.4
7.8
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
6
-
14
-
-
6
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266069
2266069
2266069
2266069
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
8
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9
10
11
A
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
12
13
14
-
-4
-4
-5
-6
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
1
-
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
1
1
1
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
AMP 4805 REV 31MAR2000
66
P
1
1
1
1
-
1
1
-
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
-
1
-
1
1
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2-2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338685-1
1-5018030-0
4-1722335-3
2-1752354-4
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1-1752356-8
2079383-5
2161328-1
1320908-8
2119959-1
455888-3
1320928-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1-1333207-0
2119781-1
5-238011-5
1-1633965-4
1-455888-6
2-456408-0
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
-
1
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
DWN
APVD
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
FINISH
DWN
09OCT2013
CHK
09OCT2013
APVD
09OCT2013
Y.YIN
G.BAILEY
U.GUO
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-7
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
2-2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338685-1
1
1-5018030-0
1
4-1722335-3
1
2-1752354-4
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
1-1752356-8
2
2079383-5
1
2161328
1
1320908-8
1
2119959-1
1
455888-3
1
1320928-1
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1-1333207-0
1
2119781-1
1
5-238011-5
1
1-1633965-4
1
1-455888-6
1
2-456408-0
251
250
249
246
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
67
66
63
62
59
57
56
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119640-1
TE Connectivity
APPLICATION SPEC
-
1
2119782
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
STRIPPER, SIDE FEED
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .110
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
INSULATION DIAMETER OF SEAL IS n 2.2-3.0mm.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
A
OBSOLETE
PNEUMATIC
SERVO
LATCH PLATE
REVISIONS
DIST
-
-
2- 2266069 -2
LOC
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266069
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
6
APVD
-
-
-
62
40
A
145
38
239
246
39
59
7
56
140
152
REF
5
2
2
D
1.3 REF
2
57
REF 14
244
7 139
SHEAR DEPRESSOR DETAIL
243
PNEUMATIC
250
2
8
249
A
166
242
2
6
63
238
1.0
163
34
59
82
1
137
C
172
177
56
176
2
SERVO
LATCH PLATE
2
1
133
4
135
2
REF
TERMINAL SUPPORT LOCATION
2
3
C
1
4
28
174
5
41
52
240
0.1
REF
8
136
140
REF
175
51
198
164
6
66
50
2
33
SERVO FEEDER
NOT INCLUDED
117 REF
14
50
REF
HOLDDOWN SET-UP
9
10
30
0.5
213
A
24
57
16.0
67
11
A
B
DWN
251
MECHANICAL
D
DATE
1
B
12
29
241
13
1
11
ITEM 30 LOCATED AT
FRONT HOLES
CAM POSITIONS
30mm STROKE
30
REF
29
30mm STROKE
30mm STROKE
142
REF
141
151
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
09OCT2013
CHK
09OCT2013
APVD
09OCT2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266069
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1