Lock All Fields
A1
ECR-16-010181
ECR-16-010181
RS
21JUL2016
LZ
REPLACED BY OCEAN STYLE APPLICATOR PART
NUMBER 2266280
FOR REPLACEMENT PARTS FOR APPLICATOR 2266091
REFER TO ADDITIONAL PAGE(S). SPARE PARTS KIT (IF LISTED)
WILL REMAIN AVAILABLE.
THE REPLACEMENT OCEAN STYLE APPLICATOR HAS THE
SAME TERMINATOR/PRESS INTERFACE AS APPLICATOR
2266091
R.SHEN
LJ.ZHANG
Ocean Side Feed Applicator
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
2266091
1
5
A1
8
7
RELEASED FOR PUBLICATION
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2266091 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
A
FINE CRIMP HEIGHT ADJUST
2266091 -5
A
FINE CRIMP HEIGHT ADJUST
2266091 -6
A
NON-CRIMP HEIGHT ADJUST
2266091 -7
A
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO
LATCH PLATE
4
FINE CRIMP HEIGHT ADJUST
A
7- 2266091 -7
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SMART APPLICATOR
MECHANICAL FEED
4
SERVO
LATCH PLATE 12
NONE
CRIMP TOOLING KIT
SERVO LATCH PLATE
-
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
1338685-1
2119951-1
-
2161326-1
2119949-1
5-18022-5
8- 2266091 -5
8- 2266091 -4
5-18022-5
8- 2266091 -5
-
8- 2266091 -4
1338685-1
5-18022-5
2119641-1
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119799-1
2-1752354-1
-
-
2-1752354-1
-
2168400-6
-
(QUANTITY 2)
-
-
-
-
2119641-1
2119799-1
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
5-18022-5
-
-
(QUANTITY 2)
1338685-1
-
-
-
6
-
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
-
TYPE
1.78 mm [.070]
APPLICATOR INSTRUCTIONS
408-10389
-
SERIES AG5-C1 CONTACTS
TERMINAL NAME:
WIRE STRIP LENGTH
4.00-5.00 mm [.157-.197 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
JAE 1309-E
-
-
INSULATION DIAMETER RANGE
-
1.40-2.40 mm [.055-.094 IN]
-
-
-
-
-
6
TERMINALS APPLIED
TE TERMINAL
286692-1
286753-1
JAE TERMINAL
IL-AG5-C1-5000
C1__DWG_PN_1_0
C1__DWG_PN_1_1
IL-AG5-PC1-5000
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
286692-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
-
-
JAE TERMINAL
IL-AG5-C1-7500
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
C1__DWG_PN_2_2
-
WIRE
SIZE
18 AWG OR 0.85mm2
20 AWG OR 0.50mm2
22 AWG OR 0.30mm2
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.15+/-0.05 [.045+/-.002]
1.10+/-0.05 [.043+/-.002]
1.00+/-0.05 [.039+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
6.4
W1__DWG_CRIMP_HT_1
6.9
W1__DWG_CRIMP_HT_2
7.9
W1__DWG_CRIMP_HT_3
-
9
-
W1__FA_SETTING_1
W1__FA_SETTING_2
4
7
8
9
10
11
A
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
-
& 242.
1
& 242.
& 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
-1
PART NO
-
1
-
-
-
-
-
-
-
1
-
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
-
-
1
-
-77 -7
-
-6
1
-
-5
1
1
1
-2
1
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
260
252
250
249
248
ITEM
NO
DESCRIPTION
1
-
1
1
1
1
-
ATLANTIC VERSION
mm
AMP 4805 REV 31MAR2000
1
1
1
1
1
1
1
2
1
3
1
1
4
2
1
1
1
-
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
-
2
1
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
-
1
1
1
1
1
1
1
-
-
1
1
1
1
-6
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
-
1
-
2
-
1
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
-
1
1
1
1
-
1
1
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
1
-2
LTR
DESCRIPTION
DATE
DWN
APVD
1
DEVELOPMENT
25OCT2013
XZ
LZ
A
RELEASED
17DEC2013
BH
GB
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
25OCT2013
CHK
25OCT2013
APVD
25OCT2013
X.ZHAO
T.ELBIN
L.ZHANG
-
SIZE
-
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
SIMP_5-547505-2
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338685-1
4
2168400-1
2
1-2168083-0
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085
1
2119092-1
1
1752356-1
2
2079383-5
1
2161328
1
1320908-6
1
2119959-1
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
7-1333203-3
..
1
ITEM_7
..
1
ITEM_6
1
2119780-9
1
238011-8
1
7-1633961-8
1
455888-4
1
1-456404-8
ITEM
NO
A1
CAGE CODE
00779
Ocean Side Feed
Applicator
-
RESTRICTED TO
DRAWING NO
2266091
Customer Accessible Production Drawing
DRAWING NUMBER - 2266091
1
2119082-9
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
119
117
82
77
74
71
67
66
63
62
60
59
58
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
Harrisburg, PA 17105-3608
NAME
-
WEIGHT
1
2119758
TE Connectivity
APPLICATION SPEC
-
1
2119798-1
1
1-22279-3_SIMP
DESCRIPTION
PRODUCT SPEC
SHEETS 3
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
4.65 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
-
1
1
1
-
-4
-4
-5
-6
-
1
1
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
P
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
5-547505-2
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-1
2079383-5
2161328-1
1320908-6
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
7-1333203-3
2119780-9
238011-8
7-1633961-8
455888-4
1-456404-8
1
-
1
1
2266091
2266091
2266091
2266091
66
1
1
-
1
-
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
-
1
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
1
1
1
-
-
6
1
1
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
-
-
-
W1__FA_SETTING_3
1
-
-
JAE CRIMP SPECIFICATION
-
-
JAE TERMINAL
1
REF
-
TERMINAL DATA:
1
-
-
F
F
1.78 mm [.070]
A
2063440-1
2168400-6
2119950-1
-
1
REVISIONS
DIST
PART NUMBERS REQUIRED
PNEUMATIC FEED
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
2266091 -2
D
6
20
SCALE
1:2
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
SHEET 2 OF 5
REV. A1
REV
A
D
C
B
A
8
7
RELEASED FOR PUBLICATION
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
FEED TYPE
MECHANICAL
6
6
A
D
PNEUMATIC
59
38
246
260
44
7 252
245
35
244
7
249
53
A
247
39
2
166
238
8
242
D
2
2
2
2
2
6
50
8
59
82
1
136
C
3
52
1
56
240
133
4
TERMINAL SUPPORT LOCATION
28
5
41
135
198
66
2
164
A
67
11
213
33
24
SERVO FEEDER
NOT INCLUDED
B
4
51
SERVO
LATCH PLATE
1.00 0.50
[ 0.039
0.019 ]
34 REF
2
172
REF
1
137
C
-
243
63
163
APVD
-
62
40
250
DWN
-
37
239
56
DATE
SEE SHEET 1
-
117 REF
10
A
77
58
74
19
30
20
29
21
B
9
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
47
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
30 REF
29 REF
119
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
AMP 4805 REV 31MAR2000
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
25OCT2013
CHK
25OCT2013
APVD
25OCT2013
X.ZHAO
T.ELBIN
L.ZHANG
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Ocean Side Feed
Applicator
-
DRAWING NUMBER - 2266091
RESTRICTED TO
DRAWING NO
2266091
Customer Accessible Production Drawing
SHEETS 3
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
TE Connectivity
SCALE
1:2
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
SHEET 3 OF 5
REV. A1
-
4
REV
A
8
7
RELEASED FOR PUBLICATION
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2266091 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2- 2266091 -2
D
6
20
A
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
2- 2266091 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
A
CRIMP TOOLING KIT
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2266091 -5
7- 2266091 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2266091 -5
8- 2266091 -4
1338685-1
2119951-1
5-18022-5
-
2161326-1
2119949-1
8- 2266091 -5
-
8- 2266091 -4
1338685-1
5-18022-5
1338685-1
2119950-1
-
5-18022-5
-
-
-
-
-
2119641-2
1901094-3
-
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2119799-1
2-1752354-1
-
-
2-1752354-1
-
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
6
-
-
-
-
2063440-1
-
-
-
-
-
-
-
JAE TERMINAL
WIRE STRIP LENGTH
4.00-5.00 mm [.157-.197 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
JAE 1309-E
-
-
JAE CRIMP SPECIFICATION
SERIES AG5-C1 CONTACTS
TERMINAL NAME:
-
INSULATION DIAMETER RANGE
-
1.40-2.40 mm [.055-.094 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
286692-1
286753-1
JAE TERMINAL
IL-AG5-C1-5000
IL-AG5-PC1-5000
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
286692-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
JAE TERMINAL
IL-AG5-C1-7500
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
C1__DWG_PN_2_2
-
WIRE
SIZE
18 AWG OR 0.85mm2
20 AWG OR 0.50mm2
22 AWG OR 0.30mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.15+/-0.05 [.045+/-.002]
1.10+/-0.05 [.043+/-.002]
1.00+/-0.05 [.039+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.4
6.9
7.9
-
6
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
11
A
-
& 242.
-
1
& 152.
8
10
-
1
-
1
1
1
-
-
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
1
1
1
1
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
-
-
1
-
-
-
-
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
1
2119782
1
2119640-1
1
2079988_GATD
251
250
249
1
DIMENSIONS:
mm
& 2 of 4)
AMP 4805 REV 31MAR2000
1
1
1
-
REF
1
1
1
1
-
-
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
-
1
1
1
1
1
1
1
1
1
1
1
1
-
1
2
1
-
-
1
2
1
-
1
1
1
1
1
1
1
1
3
1
2
1
1
3
-
2
2
1
1
-
1
2
-
1
1
1
3
-
1
1
1
3
1
1
2
1
1
1
-
2
-
1
1
1
1
-
1
1
-
1
1
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
-
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
25OCT2013
CHK
25OCT2013
APVD
25OCT2013
X.ZHAO
T.ELBIN
L.ZHANG
-
-
SIZE
-
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
SIMP_5-547505-2
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
21028-2
1
1338685-1
2
1-2168083-0
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1752356-1
2
2079383-5
1
2161328
1
1320908-6
1
2119959-1
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
7-1333203-3
..
1
ITEM_7
..
1
ITEM_6
1
2119780-9
1
238011-8
1
7-1633961-8
1
455888-4
1
1-456404-8
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
77
74
71
67
66
63
62
59
58
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
A1
CAGE CODE
00779
Ocean Side Feed
Applicator
-
RESTRICTED TO
DRAWING NO
2266091
Customer Accessible Production Drawing
DRAWING NUMBER - 2266091
1
2079764
Harrisburg, PA 17105-3608
NAME
-
WEIGHT
1
2119082-9
TE Connectivity
APPLICATION SPEC
-
1
1-22279-3_SIMP
DESCRIPTION
PRODUCT SPEC
SHEETS 1
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
ITEM
NO
DESCRIPTION
1
1
-
1
1
-
1
REF REF REF
-
-
-
2
1
-
1
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
-
-
2266091 -4
2266091 -4
2266091 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
P
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
5-547505-2
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
21028-2
1338685-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1752356-1
2079383-5
2161328-1
1320908-6
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
7-1333203-3
2119780-9
238011-8
7-1633961-8
455888-4
1-456404-8
1
1
1
1
1
1
1
1
-
1
1
REF
-
TERMINAL DATA:
1
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
66
2063440-1
2168400-6
-
1.78 mm [.070]
A
PART NUMBERS REQUIRED
F
F
1.78 mm [.070]
1
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
SCALE
1:2
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
SHEET 4 OF 5
REV. A1
REV
A
D
C
B
A
8
7
RELEASED FOR PUBLICATION
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
5
4
3
2
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
20
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
FEED TYPE
DWN
APVD
-
-
-
251
MECHANICAL
62
6
40
A
D
DATE
SEE SHEET 1
-
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
53
2
8
249
242
2
6
63
238
A
166
50
163
34
59
1
137
1
TERMINAL SUPPORT LOCATION
52
172
56
REF
-A-
82
136
C
1.00
[0.039]
REF
8
2
3
51
C
1
4
28
SERVO
LATCH PLATE
5
41
240
133
4
135
198
164
66
2
33
SERVO FEEDER
NOT INCLUDED
58
19
10
30
77
213
A
24
B
67
11
A
74
20
B
9
21
117 REF
29
12
241
13
1
ITEM 30 LOCATED AT
FRONT HOLES
11
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
30
CAM POSITIONS
141
151
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
25OCT2013
CHK
25OCT2013
APVD
25OCT2013
X.ZHAO
T.ELBIN
L.ZHANG
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Ocean Side Feed
Applicator
-
DRAWING NUMBER - 2266091
RESTRICTED TO
DRAWING NO
2266091
Customer Accessible Production Drawing
SHEETS 1
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
TE Connectivity
SCALE
1:2
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
SHEET 5 OF 5
REV. A1
REV
A