8-2266091-5

Lock All Fields A1 ECR-16-010181 ＥＣＲ－１６－０１０１８１ RS 21JUL2016 LZ REPLACED BY OCEAN STYLE APPLICATOR PART NUMBER 2266280 FOR REPLACEMENT PARTS FOR APPLICATOR 2266091 REFER TO ADDITIONAL PAGE(S). SPARE PARTS KIT (IF LISTED) WILL REMAIN AVAILABLE. THE REPLACEMENT OCEAN STYLE APPLICATOR HAS THE SAME TERMINATOR/PRESS INTERFACE AS APPLICATOR 2266091 R.SHEN LJ.ZHANG Ocean Side Feed Applicator CUSTOMER ACCESSIBLE PRODUCTION DRAWING 2266091 1 5 A1 8 7 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 PART NUMBER REVISION DESCRIPTION FEED TYPE 2266091 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL A FINE CRIMP HEIGHT ADJUST 2266091 -5 A FINE CRIMP HEIGHT ADJUST 2266091 -6 A NON-CRIMP HEIGHT ADJUST 2266091 -7 A PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE 4 FINE CRIMP HEIGHT ADJUST A 7- 2266091 -7 APPLICATOR STYLE CONVERSION CHART CONVERT TO SMART APPLICATOR MECHANICAL FEED 4 SERVO LATCH PLATE 12 NONE CRIMP TOOLING KIT SERVO LATCH PLATE - 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 2119949-1 5-18022-5 8- 2266091 -5 8- 2266091 -4 5-18022-5 8- 2266091 -5 - 8- 2266091 -4 1338685-1 5-18022-5 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119799-1 2-1752354-1 - - 2-1752354-1 - 2168400-6 - (QUANTITY 2) - - - - 2119641-1 2119799-1 2063440-1 - - - - - - - - - - - - - - - - - - - - - - - 5-18022-5 - - (QUANTITY 2) 1338685-1 - - - 6 - - - - - CRIMP WIRE INSUL APPLICATOR DATA SIZE - TYPE 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-10389 - SERIES AG5-C1 CONTACTS TERMINAL NAME: WIRE STRIP LENGTH 4.00-5.00 mm [.157-.197 IN] C TERMINAL APPLICATION SPECIFICATION n JAE 1309-E - - INSULATION DIAMETER RANGE - 1.40-2.40 mm [.055-.094 IN] - - - - - 6 TERMINALS APPLIED TE TERMINAL 286692-1 286753-1 JAE TERMINAL IL-AG5-C1-5000 C1__DWG_PN_1_0 C1__DWG_PN_1_1 IL-AG5-PC1-5000 C1__DWG_PN_1_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 286692-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - - JAE TERMINAL IL-AG5-C1-7500 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - C1__DWG_PN_2_2 - WIRE SIZE 18 AWG OR 0.85mm2 20 AWG OR 0.50mm2 22 AWG OR 0.30mm2 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] 1.00+/-0.05 [.039+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING 6.4 W1__DWG_CRIMP_HT_1 6.9 W1__DWG_CRIMP_HT_2 7.9 W1__DWG_CRIMP_HT_3 - 9 - W1__FA_SETTING_1 W1__FA_SETTING_2 4 7 8 9 10 11 A 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - - & 242. 1 & 242. & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - -1 PART NO - 1 - - - - - - - 1 - - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 - - 1 - -77 -7 - -6 1 - -5 1 1 1 -2 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 260 252 250 249 248 ITEM NO DESCRIPTION 1 - 1 1 1 1 - ATLANTIC VERSION mm AMP 4805 REV 31MAR2000 1 1 1 1 1 1 1 2 1 3 1 1 4 2 1 1 1 - 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 - 2 1 - 1 1 REF REF REF REF - - - 1 - - 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 -6 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 - 2 - 1 - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - - 1 1 1 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 1 -2 LTR DESCRIPTION DATE DWN APVD 1 DEVELOPMENT 25OCT2013 XZ LZ A RELEASED 17DEC2013 BH GB MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 25OCT2013 CHK 25OCT2013 APVD 25OCT2013 X.ZHAO T.ELBIN L.ZHANG - SIZE - 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-6 1 2119959-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 7-1333203-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119780-9 1 238011-8 1 7-1633961-8 1 455888-4 1 1-456404-8 ITEM NO A1 CAGE CODE 00779 Ocean Side Feed Applicator - RESTRICTED TO DRAWING NO 2266091 Customer Accessible Production Drawing DRAWING NUMBER - 2266091 1 2119082-9 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 82 77 74 71 67 66 63 62 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 Harrisburg, PA 17105-3608 NAME - WEIGHT 1 2119758 TE Connectivity APPLICATION SPEC - 1 2119798-1 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC SHEETS 3 CUSTOMER ACCESSIBLE PRODUCTION DRAWING DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 4.65 . Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 - 1 1 1 - -4 -4 -5 -6 - 1 1 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 P 2119798-1 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1320908-6 2119959-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 7-1333203-3 2119780-9 238011-8 7-1633961-8 455888-4 1-456404-8 1 - 1 1 2266091 2266091 2266091 2266091 66 1 1 - 1 - - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 1 - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 1 1 1 - - 6 1 1 - - - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 1 - - - W1__FA_SETTING_3 1 - - JAE CRIMP SPECIFICATION - - JAE TERMINAL 1 REF - TERMINAL DATA: 1 - - F F 1.78 mm [.070] A 2063440-1 2168400-6 2119950-1 - 1 REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 2266091 -2 D 6 20 SCALE 1:2 SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION SHEET 2 OF 5 REV. A1 REV A D C B A 8 7 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION FEED TYPE MECHANICAL 6 6 A D PNEUMATIC 59 38 246 260 44 7 252 245 35 244 7 249 53 A 247 39 2 166 238 8 242 D 2 2 2 2 2 6 50 8 59 82 1 136 C 3 52 1 56 240 133 4 TERMINAL SUPPORT LOCATION 28 5 41 135 198 66 2 164 A 67 11 213 33 24 SERVO FEEDER NOT INCLUDED B 4 51 SERVO LATCH PLATE 1.00 0.50 [ 0.039 0.019 ] 34 REF 2 172 REF 1 137 C - 243 63 163 APVD - 62 40 250 DWN - 37 239 56 DATE SEE SHEET 1 - 117 REF 10 A 77 58 74 19 30 20 29 21 B 9 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) AMP 4805 REV 31MAR2000 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 25OCT2013 CHK 25OCT2013 APVD 25OCT2013 X.ZHAO T.ELBIN L.ZHANG Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NUMBER - 2266091 RESTRICTED TO DRAWING NO 2266091 Customer Accessible Production Drawing SHEETS 3 CUSTOMER ACCESSIBLE PRODUCTION DRAWING TE Connectivity SCALE 1:2 SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION SHEET 3 OF 5 REV. A1 - 4 REV A 8 7 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266091 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL 2- 2266091 -2 D 6 20 A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266091 -7 A FINE CRIMP HEIGHT ADJUST NONE A CRIMP TOOLING KIT CONVERT TO PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2266091 -5 7- 2266091 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2266091 -5 8- 2266091 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 2119949-1 8- 2266091 -5 - 8- 2266091 -4 1338685-1 5-18022-5 1338685-1 2119950-1 - 5-18022-5 - - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - - 2119799-1 2-1752354-1 - - 2-1752354-1 - 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - 6 - - - - 2063440-1 - - - - - - - JAE TERMINAL WIRE STRIP LENGTH 4.00-5.00 mm [.157-.197 IN] C TERMINAL APPLICATION SPECIFICATION n JAE 1309-E - - JAE CRIMP SPECIFICATION SERIES AG5-C1 CONTACTS TERMINAL NAME: - INSULATION DIAMETER RANGE - 1.40-2.40 mm [.055-.094 IN] - - - - - TERMINALS APPLIED TE TERMINAL 286692-1 286753-1 JAE TERMINAL IL-AG5-C1-5000 IL-AG5-PC1-5000 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 286692-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 JAE TERMINAL IL-AG5-C1-7500 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - C1__DWG_PN_2_2 - WIRE SIZE 18 AWG OR 0.85mm2 20 AWG OR 0.50mm2 22 AWG OR 0.30mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] 1.00+/-0.05 [.039+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.4 6.9 7.9 - 6 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 11 A - & 242. - 1 & 152. 8 10 - 1 - 1 1 1 - - - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 1 1 1 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - - 1 - - - - 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI 1 2119782 1 2119640-1 1 2079988_GATD 251 250 249 1 DIMENSIONS: mm & 2 of 4) AMP 4805 REV 31MAR2000 1 1 1 - REF 1 1 1 1 - - - - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 2 1 - - 1 2 1 - 1 1 1 1 1 1 1 1 3 1 2 1 1 3 - 2 2 1 1 - 1 2 - 1 1 1 3 - 1 1 1 3 1 1 2 1 1 1 - 2 - 1 1 1 1 - 1 1 - 1 1 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 - 1 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 25OCT2013 CHK 25OCT2013 APVD 25OCT2013 X.ZHAO T.ELBIN L.ZHANG - - SIZE - 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 21028-2 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-6 1 2119959-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 7-1333203-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119780-9 1 238011-8 1 7-1633961-8 1 455888-4 1 1-456404-8 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 77 74 71 67 66 63 62 59 58 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO A1 CAGE CODE 00779 Ocean Side Feed Applicator - RESTRICTED TO DRAWING NO 2266091 Customer Accessible Production Drawing DRAWING NUMBER - 2266091 1 2079764 Harrisburg, PA 17105-3608 NAME - WEIGHT 1 2119082-9 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC SHEETS 1 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO DESCRIPTION 1 1 - 1 1 - 1 REF REF REF - - - 2 1 - 1 - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 - - 2266091 -4 2266091 -4 2266091 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 P 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 21028-2 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-1 2079383-5 2161328-1 1320908-6 2119959-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 7-1333203-3 2119780-9 238011-8 7-1633961-8 455888-4 1-456404-8 1 1 1 1 1 1 1 1 - 1 1 REF - TERMINAL DATA: 1 - - TYPE APPLICATOR INSTRUCTIONS 408-10389 66 2063440-1 2168400-6 - 1.78 mm [.070] A PART NUMBERS REQUIRED F F 1.78 mm [.070] 1 REVISIONS DIST - - APPLICATOR DATA LOC SCALE 1:2 SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION SHEET 4 OF 5 REV. A1 REV A D C B A 8 7 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 5 4 3 2 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 20 1 REVISIONS DIST 66 P LTR DESCRIPTION FEED TYPE DWN APVD - - - 251 MECHANICAL 62 6 40 A D DATE SEE SHEET 1 - 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 53 2 8 249 242 2 6 63 238 A 166 50 163 34 59 1 137 1 TERMINAL SUPPORT LOCATION 52 172 56 REF -A- 82 136 C 1.00 [0.039] REF 8 2 3 51 C 1 4 28 SERVO LATCH PLATE 5 41 240 133 4 135 198 164 66 2 33 SERVO FEEDER NOT INCLUDED 58 19 10 30 77 213 A 24 B 67 11 A 74 20 B 9 21 117 REF 29 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 30 CAM POSITIONS 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 25OCT2013 CHK 25OCT2013 APVD 25OCT2013 X.ZHAO T.ELBIN L.ZHANG Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NUMBER - 2266091 RESTRICTED TO DRAWING NO 2266091 Customer Accessible Production Drawing SHEETS 1 CUSTOMER ACCESSIBLE PRODUCTION DRAWING TE Connectivity SCALE 1:2 SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION SHEET 5 OF 5 REV. A1 REV A