8-2266095-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION REVISION 2266095 -2 C 7-2266095-2 C 7- 2266095 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PART NUMBER 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A RELEASED 05JAN2014 KS TE B ECR-16-013945 30SEP2016 MZ JDG C ECR-20-001994 12FEB2020 FZ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 3.30 mm [.130] 4.57 mm [.180] APPLICATOR INSTRUCTIONS 408-35042 - TE TERMINAL TERMINAL DATA: MCON 6.3 CB CONTACT TERMINAL NAME: WIRE STRIP LENGTH 4.95-4.96 mm [.195-.195 IN] C TERMINAL APPLICATION SPECIFICATION 114-18944 - TERMINALS APPLIED TE TERMINAL 2177770-1 n C1__DWG_PN_1_1 INSULATION DIAMETER RANGE 2.70-3.70 mm [.106-.146 IN] - - - TE TERMINAL C1__DWG_PN_3_0 - 1 - 4.00mm2 2.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.25+/-0.05 [.089+/-.002] 1.91+/-0.05 [.075+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.4 10.8 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 1 1 1 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 - 1 1 1 2 - 1 1 - 1 - - - 1 - 1 1 1 2 - A 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - 1 1 - 1 1 1 - 1 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 4 2 - 4 1 4 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 1 1 - B 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 2 1 - 2 1 2 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 REF REF - C1__DWG_PN_2_1 1 1 - C1__DWG_PN_4_0 1 1 - TE TERMINAL 1 1 C1__DWG_PN_2_0 1 1 - 3 1 1 - 1803078-3 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 1-18028-2 2844908-1 2844907-1 1-455888-0 22278-9 854769-4 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 2168083-3 5018030-1 811242-5 690753-2 18023-9 1803583-9 1803515-2 1803602-2 1752356-3 2079383-5 3-2844962-2 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-6 1633925-5 1-240641-9 1-2119780-2 238011-1 1-1633965-1 1-455888-2 3-456410-4 1 1 - 6 TE TERMINAL 2177770-3 C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION - 1 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPACER, PRECISION FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 40) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO DWN 26OCT2013 CHK 26OCT2013 APVD 26OCT2013 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2844908 1 2844907 1 1-455888-0 1 SIMP_22278-9 1 854769-4 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 1 18023-9 1 1803583-9 1 1803515-2 1 1803602-2 1 1752356-3 2 2079383-5 2 3-2844962-2 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-6 1 1633925-5 1 1-240641-9 .. 1 ITEM_6 1 1-2119780-2 1 238011-1 1 1-1633965-1 1 1-455888-2 1 3-456410-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-9 259 248 244 243 242 241 238 164 119 99 98 82 77 74 71 67 66 60 59 58 56 54 53 52 51 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 1 1803078-3 Ocean Side Feed Applicator - DRAWING NO 2266095 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - D D FEED TYPE 44 PNEUMATIC 2 244 53 A 243 242 238 50 59 C 3 9.1 259 82 1 34 REF 1 C 2 52 3 1 51 TERMINAL SUPPORT LOCATION 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 44 44.25 REF 0.05 66 DETAIL A 2 164 67 77 33 A 24 58 RAM SET-UP 74 19 B B 20 30 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITION 30mm STROKE 0.5 REF 8 7 SEE DETAIL A 56 2 13 30 REF 29 REF 1 11 119 46 98 99 34 53 8 1 60 53 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26OCT2013 CHK 26OCT2013 APVD 26OCT2013 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266095 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266095 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2266095 -7 A CRIMP TOOLING KIT - REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 3.30 mm [.130] 4.57 mm [.180] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: MCON 6.3 CB CONTACT TERMINAL NAME: WIRE STRIP LENGTH 4.95-4.96 mm [.195-.195 IN] C TERMINAL APPLICATION SPECIFICATION 2177770-1 114-18944 - TERMINALS APPLIED TE TERMINAL n 2177770-3 C1__DWG_PN_1_1 TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE - - - 1 - 1 - 2.70-3.70 mm [.106-.146 IN] - 1 3 1 - 1 - REF - 1 - 1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL 4 - C1__DWG_PN_4_0 1 - C1__DWG_PN_2_1 1 - 1 - 1 - WIRE SIZE 4.00mm2 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.25+/-0.05 [.089+/-.002] 1.91+/-0.05 [.075+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.4 10.8 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - 2 - 1 - 1 - 1 - 2 - 1 - 1 - 1 - 1 B 1 2 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 1 - RECOMMENDED SPARE PARTS 2 - 1 - 1 - 1 - 1 - 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 - 1 - 1 - 1 1 - 1 1 1 1 1 - 1 - - - 1 1 1 1 1 1 1 - A 1803078-3 2119082-9 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-2 1-18028-2 2844908-1 2844907-1 1-455888-0 22278-9 854769-4 1803607-3 2119740-1 2168078-1 5-18022-5 21028-2 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 1803602-2 1752356-3 2079383-5 3-2844962-2 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-6 1633925-5 1-240641-9 1-2119780-2 238011-1 1-1633965-1 1-455888-2 3-456410-4 1 - 6 TE TERMINAL C1__DWG_PN_1_0 - 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPACER, PRECISION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 40) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 26OCT2013 CHK 26OCT2013 APVD 26OCT2013 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-2 1 1-18028-2 1 2844908 1 2844907 1 1-455888-0 1 SIMP_22278-9 1 854769-4 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 21028-2 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 1 18023-9 1 1803602-2 1 1752356-3 2 2079383-5 2 3-2844962-2 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-6 1 1633925-5 1 1-240641-9 .. 1 ITEM_6 1 1-2119780-2 1 238011-1 1 1-1633965-1 1 1-455888-2 1 3-456410-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 259 244 243 242 241 238 164 151 144 143 141 140 119 99 98 82 77 74 71 67 66 59 58 56 53 52 51 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 1 1803078-3 Ocean Side Feed Applicator - DRAWING NO 2266095 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - D 140 FEED TYPE DATE - - - D 2 243 53 A 242 2 3 9.1 238 8 50 0.5 REF 7 34 59 259 C 82 1 52 56 1 C 2 51 3 1 4 28 5 41 140 35.22 164 REF 0.05 2 DETAIL A 66 77 33 67 A 24 REF TERMINAL SUPPORT LOCATION FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) B APVD 244 PNEUMATIC SEE DETAIL A DWN RAM SET-UP 58 19 74 20 30 9 21 29 B 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITION 30 1 REF REF 29 30mm STROKE 151 141 98 99 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26OCT2013 CHK 26OCT2013 APVD 26OCT2013 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266095 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C