8-2266101-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION F FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2266101-1 F SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2266101-2 F 7-2266101-1 F 7-2266101-2 F 7- 2266101 -7 B CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-35042 APPLICATOR CONVERSION KITS - INSULATION DIAMETER RANGE 7-2266100-8 - 7-2266101-8 - 7-2266102-8 3 7-2266103-8 DEUTSCH TERMINAL 3.81-5.09 mm [.150-.200 IN] C TERMINAL APPLICATION SPECIFICATION 286505-3 286505-6 286503-2 286503-7 286503-9 1-286503-2 1-286503-5 114-151000 C1__DWG_PN_1_1 1060-14-0177 C1__DWG_PN_1_2 1060-14-1088 1060-16-0144 C1__DWG_PN_1_3 C1__DWG_PN_1_4 1060-16-0722 C1__DWG_PN_1_5 1060-16-0777 1060-16-0988 C1__DWG_PN_1_6 C1__DWG_PN_1_7 AT60-16-0144 C1__DWG_PN_1_8 - - - TERMINAL APPLICATION SPECIFICATION 114-151000 - TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 TE TERMINAL 286505-2 285505-5 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 286503-1 286503-3 C1__DWG_PN_3_3 C1__DWG_PN_3_4 286503-8 C1__DWG_PN_3_5 1-286503-1 1-286503-4 C1__DWG_PN_2_8 C1__DWG_PN_3_6 C1__DWG_PN_3_7 DEUTSCH TERMINAL 1060-14-0144 1060-14-1077 1060-16-0122 1060-16-0177 1060-16-0744 1060-16-0977 AT60-14-0122 AT60-16-0122 n 3.81-5.09 mm [.150-.200 IN] 2.67-3.02 mm [.105-.119 IN] - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 5 DEUTSCH TERMINAL 1060-14-0122 C1__DWG_PN_1_0 - TE TERMINAL C1__DWG_PN_4_0 286506-1 286506-3 C1__DWG_PN_4_1 C1__DWG_PN_4_2 286506-5 C1__DWG_PN_4_3 286504-1 286504-3 C1__DWG_PN_4_4 C1__DWG_PN_4_5 286504-8 C1__DWG_PN_4_6 1-286504-1 1-286504-5 C1__DWG_PN_4_7 C1__DWG_PN_4_8 - STAMPED CONTACT SOCKET SIZE 16 TERMINAL NAME: INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL 286505-1 n DEUTSCH TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH - STAMPED CONTACT PIN SIZE 16 TERMINAL NAME: C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_1_5 C2__DWG_PN_1_6 C2__DWG_PN_1_7 C2__DWG_PN_1_8 - INSULATION DIAMETER RANGE 3 2.67-3.02 mm [.105-.119 IN] 1062-14-0122 1062-14-0177 1062-14-1077 1062-16-0122 1062-16-0177 1062-16-0744 1062-16-0977 AT62-16-0122 - - - - - - - - 5 DEUTSCH TERMINAL - C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 C2__DWG_PN_2_6 C2__DWG_PN_2_7 C2__DWG_PN_2_8 TE TERMINAL 286506-2 286506-7 286506-6 286504-2 286504-7 286504-9 1-286504-2 1-286504-6 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_3_6 C2__DWG_PN_3_7 C2__DWG_PN_3_8 DEUTSCH TERMINAL 1062-14-0144 AT62-14-0122 1062-14-1088 1062-16-0144 1062-16-0722 1062-16-0777 1062-16-0988 AT62-16-0144 5 C2__DWG_PN_4_0 - C2__DWG_PN_4_1 1 C2__DWG_PN_4_2 1 C2__DWG_PN_4_3 - C2__DWG_PN_4_4 C2__DWG_PN_4_5 - C2__DWG_PN_4_6 - C2__DWG_PN_4_7 - C2__DWG_PN_4_8 - WIRE SIZE 14 AWG 2.00mm2 1.50mm2 16 AWG 1.00mm2 18 AWG 0.75mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 1.40+0.03/-0.05 [.055+.001/-.002] 1.40+0.03/-0.05 [.055+.001/-.002] 1.35+0.03/-0.05 [.053+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.24+0.03/-0.05 [.049+.001/-.002] 1.22+0.03/-0.05 [.048+.001/-.002] - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 5.2 5.4 5.7 6.5 6.6 6.9 7.1 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 W1__FA_SETTING_6 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - W1__FA_SETTING_7 - B 1 2 3 4 5 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 T ERMINAL LUBRICANT IS RECOMMENDED. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 1 - SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS AND WIRE RANGE. - A 1 1 1 - 1 - - - - 1 1 1 1 1 1 1 1 1 - - - REF 1 1 1 1 1 2 1 2 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 2 1 2 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DESCRIPTION DATE DWN APVD D ECR-19-006162 16APR2019 LG TE E ECR-20-011333 11AUG2020 JWC GB F ECR-20-011820 20AUG2020 MEH TE F1 ECR-21-001299 02FEB2021 JWC GB 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER PRINT, APPLICATOR LOG SHEET DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEUTSCH STYLE SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 03-Oct-13 CHK 03-Oct-13 APVD 03-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-9 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-0 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-8 1 2266101_LOGSHEET_ 1 1803607_3 2 2119791-9 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653-1 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-8 1 2844992-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803293-2 1 3-240641-9 .. 1 ITEM_6 1 2119757-8 1 238011-9 1 1803019-4 1 455888-3 1 2-1633713-6 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 72 71 70 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 2 1 1 - 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 2 1 2 1 1 2 1 2 - 1 2 1 1 - 1 2 1 1 - 1 1 1 1 - 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-0 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-8 2266101 1803607-3 2119791-9 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-1 2079383-5 2-2844962-8 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803293-2 3-240641-9 2119757-8 238011-9 1803019-4 455888-3 2-1633713-6 - -78 -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 LTR D 7-2266104-8 TERMINAL DATA: P - PART NUMBER F O 2.29 mm [.090] 66 - APPLICATOR CONVERSION KIT TYPE A PNEUMATIC CRIMP TOOLING KIT SIZE REVISIONS DIST MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 7 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT APPLICATOR DATA 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT B 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2266101 -1 7-2266101-8 4 LOC DESCRIPTION F 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2266101 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2266101 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 293 2 244 243 A 242 238 2 3 1.0 8 59 53 50 34 REF 1 2 SEE DETAIL A 56 70 177 7 C 3 1 TERMINAL SUPPORT LOCATION 4 70 5 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 181 44.61 175 182 DETAIL A 3 164 0.05 66 180 2 67 A 33 44 293 REF 41 174 B 15.4 B 20 30 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30 29 REF 1 30mm STROKE 20 113 5 46 292 98 99 34 54 8 1 60 54 10 1 248 48 REF 11 30mm STROKE 47 0.5 RAM SET-UP 19 24 30mm STROKE REF 82 1 C 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 03-Oct-13 CHK 03-Oct-13 APVD 03-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266101 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2266101 -1 F FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2266101 -7 B CRIMP TOOLING KIT - F 7-2266101-8 FINE CRIMP HEIGHT ADJUST B 3 2 LOC PART NUMBER 2- 2266101 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC APPLICATOR CONVERSION KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE PART NUMBER TYPE 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-35042 INSULATION DIAMETER RANGE 7-2266100-8 F O 2.29 mm [.090] APPLICATOR CONVERSION KITS 7 7-2266101-8 7-2266102-8 7-2266103-8 7-2266104-8 DEUTSCH TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.81-5.09 mm [.150-.200 IN] C TERMINAL APPLICATION SPECIFICATION 286505-1 286505-3 286505-6 286503-2 286503-7 286503-9 1-286503-2 1-286503-5 114-151000 1060-14-0122 1060-14-0177 C1__DWG_PN_1_1 C1__DWG_PN_1_2 1060-14-1088 C1__DWG_PN_1_3 1060-16-0144 1060-16-0722 C1__DWG_PN_1_4 C1__DWG_PN_1_5 1060-16-0777 C1__DWG_PN_1_6 1060-16-0988 AT60-16-0144 C1__DWG_PN_1_7 C1__DWG_PN_1_8 - - - - TERMINAL APPLICATION SPECIFICATION 114-151000 - TERMINALS APPLIED C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 286505-2 285505-5 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 286503-1 C1__DWG_PN_3_3 286503-3 286503-8 C1__DWG_PN_3_4 C1__DWG_PN_3_5 1-286503-1 1-286503-4 C1__DWG_PN_2_8 C1__DWG_PN_3_6 C1__DWG_PN_3_7 DEUTSCH TERMINAL 1060-14-0144 1060-14-1077 1060-16-0122 1060-16-0177 1060-16-0744 1060-16-0977 AT60-14-0122 AT60-16-0122 n 3.81-5.09 mm [.150-.200 IN] 2.67-3.02 mm [.105-.119 IN] 5 DEUTSCH TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL n TE CRIMP SPECIFICATION TE TERMINAL 286506-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 286506-3 C1__DWG_PN_4_2 286506-5 286504-1 C1__DWG_PN_4_3 C1__DWG_PN_4_4 286504-3 C1__DWG_PN_4_5 286504-8 1-286504-1 C1__DWG_PN_4_6 C1__DWG_PN_4_7 1-286504-5 C1__DWG_PN_4_8 - STAMPED CONTACT SOCKET SIZE 16 TERMINAL NAME: STAMPED CONTACT PIN SIZE 16 TERMINAL NAME: DEUTSCH TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_1_5 C2__DWG_PN_1_6 C2__DWG_PN_1_7 C2__DWG_PN_1_8 - INSULATION DIAMETER RANGE 3 2.67-3.02 mm [.105-.119 IN] - - - - 1062-14-0177 1062-14-1077 1062-16-0122 1062-16-0177 1062-16-0744 1062-16-0977 AT62-16-0122 - C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 C2__DWG_PN_2_6 C2__DWG_PN_2_7 C2__DWG_PN_2_8 TE TERMINAL 286506-2 286506-7 286506-6 286504-2 286504-7 286504-9 1-286504-2 1-286504-6 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_3_6 C2__DWG_PN_3_7 C2__DWG_PN_3_8 DEUTSCH TERMINAL 1062-14-0144 AT62-14-0122 1062-14-1088 1062-16-0144 1062-16-0722 1062-16-0777 1062-16-0988 AT62-16-0144 5 C2__DWG_PN_4_5 C2__DWG_PN_4_6 WIRE SIZE 14 AWG 2.00mm2 1.50mm2 16 AWG 1.00mm2 18 AWG 0.75mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 1.40+0.03/-0.05 [.055+.001/-.002] 1.40+0.03/-0.05 [.055+.001/-.002] 1.35+0.03/-0.05 [.053+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.24+0.03/-0.05 [.049+.001/-.002] 1.22+0.03/-0.05 [.048+.001/-.002] CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 5.2 5.4 5.7 6.5 6.6 6.9 7.1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 W1__FA_SETTING_6 W1__FA_SETTING_7 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 3 4 5 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 T ERMINAL LUBRICANT IS RECOMMENDED. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 A 1 1 1 - 1 - - - 1 - 1 1 1 1 1 1 - - 1 1 - - 1 1 1 - SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS AND WIRE RANGE. 1 1 - - 1 1 - 1 1 1 - - 1 1 - - 2 1 - - 1 2 - - 1 1 - - 1 1 - - 2 1 - - 2 2 - - 1 2 - - 1 1 - - RECOMMENDED SPARE PARTS 1 1 - - 2 - - - 1 1 - - 2 1 - - B 1 2 - - 1 1 - - 2 1 - - 1 2 - - 2 1 - - 1 2 - - - 1 - - 1 - - - W1__FA_SETTING_1 1 1 - - 1 1 - - 1 1 - 1 1 1 - 1 C2__DWG_PN_4_8 1 1 - - C2__DWG_PN_4_7 1 1 - - 4 - - - 1 4 - - C2__DWG_PN_4_4 - 1 - - C2__DWG_PN_4_3 1 - - C2__DWG_PN_4_2 - REF REF - - C2__DWG_PN_4_1 1 1 - - C2__DWG_PN_4_0 1 - - - 1 1 - - 1 1 - 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-8 2266101 1803607-3 2119791-9 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1752356-1 2079383-5 2-2844962-8 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803293-2 3-240641-9 2119757-8 238011-9 1803019-4 455888-3 2-1633713-6 1 1 - - C2__DWG_PN_2_0 1 - - 5 DEUTSCH TERMINAL 1062-14-0122 - 1 1 - 1 1 1 1 1 1 PART NO -78 -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 03-Oct-13 CHK 03-Oct-13 APVD 03-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-8 1 2266101_LOGSHEET_ 1 1803607_3 2 2119791-9 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-8 1 2844992-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803293-2 1 3-240641-9 .. 1 ITEM_6 1 2119757-8 1 238011-9 1 1803019-4 1 455888-3 1 2-1633713-6 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 72 71 70 67 66 59 56 53 50 49 48 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER PRINT, APPLICATOR LOG SHEET DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEUTSCH STYLE SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2266101 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 PNEUMATIC 243 242 A 2 3 1.0 238 REF 8 34 59 53 82 1 1 C 2 50 56 70 3 1 7 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) REF TERMINAL SUPPORT LOCATION C SEE DETAIL A 0.5 4 70 5 140 REF 41 35.58 0.05 66 DETAIL A 2 164 67 33 RAM SET-UP 24 B 19 A 20 30 B 9 21 29 1 12 241 ITEM 30 LOCATED AT FRONT HOLES 13 1 CAM POSITIONS 30mm STROKE REF REF 29 30mm STROKE 30mm STROKE 142 30 151 113 48 5 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 03-Oct-13 CHK 03-Oct-13 APVD 03-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266101 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F1