8-2266102-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION D DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2266102-1 D SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2266102-2 E 7-2266102-1 D 7-2266102-2 E 7- 2266102 -7 B 7-2266102-8 FINE CRIMP HEIGHT ADJUST 2 A CRIMP TOOLING KIT WIRE INSUL 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 - APPLICATOR CONVERSION KITS - INSULATION DIAMETER RANGE 7-2266100-8 3 7-2266101-8 - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 3.81-5.09 mm [.150-.200 IN] C TERMINAL APPLICATION SPECIFICATION 286503-3 286503-8 WIRE SIZE - 1060-16-0977 AT60-16-0122 C1__DWG_PN_1_5 W1__DWG_WGAUGE_1 2.00mm2 1.50mm2 16 AWG W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.00mm2 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 0.75mm2 W1__DWG_WGAUGE_7 TERMINAL APPLICATION SPECIFICATION - 114-151000 - TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 TE TERMINAL 286503-2 286503-7 286503-9 C1__DWG_PN_3_3 1-286503-5 1.40+0.03/-0.05 [.055+.001/-.002] 1.35+0.03/-0.05 [.053+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.24+0.03/-0.05 [.049+.001/-.002] 1.22+0.03/-0.05 [.048+.001/-.002] C1__DWG_PN_3_1 C1__DWG_PN_3_2 1-286503-2 1.40+0.03/-0.05 [.055+.001/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_4 C1__DWG_PN_3_5 DEUTSCH TERMINAL 1060-16-0144 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 C1__DWG_PN_4_0 C1__DWG_PN_4_1 1060-16-0722 1060-16-0777 C1__DWG_PN_4_2 C1__DWG_PN_4_3 1060-16-0988 C1__DWG_PN_4_4 AT60-16-0144 CRIMP HEIGHT REFERENCE SETTING n 3.81-5.09 mm [.150-.200 IN] 6 1060-16-0177 1060-16-0744 C1__DWG_PN_1_4 - TE CRIMP SPECIFICATION WIRE STRIP LENGTH - C1__DWG_PN_4_5 TE TERMINAL 286504-1 286504-3 286504-8 1-286504-1 1-286504-5 3 STAMPED CONTACT SOCKET SIZE 16 TERMINAL NAME: 2.26-2.64 mm [.089-.104 IN] CRIMP HEIGHT mm [INCH] 14 AWG 18 AWG C1__DWG_PN_1_1 C1__DWG_PN_1_3 1-286503-4 114-151000 DEUTSCH TERMINAL 1060-16-0122 C1__DWG_PN_1_0 C1__DWG_PN_1_2 1-286503-1 n DEUTSCH TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL 286503-1 - STAMPED CONTACT PIN SIZE 16 TERMINAL NAME: - 7-2266103-8 DEUTSCH TERMINAL - 7-2266102-8 7-2266104-8 TERMINAL DATA: C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_1_5 - - 2.26-2.64 mm [.089-.104 IN] - - - - - 6 6 DEUTSCH TERMINAL 1062-16-0122 1062-16-0177 1062-16-0744 1062-16-0977 AT62-16-0122 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 TE TERMINAL 286504-2 286504-7 286504-9 1-286504-2 1-286504-6 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 DEUTSCH TERMINAL 1062-16-0144 1062-16-0722 1062-16-0777 1062-16-0988 AT62-16-0144 4.6 5.2 6.0 6.0 6.2 6.4 1 C2__DWG_PN_4_0 1 C2__DWG_PN_4_1 - C2__DWG_PN_4_2 - C2__DWG_PN_4_3 - C2__DWG_PN_4_4 C2__DWG_PN_4_5 - 4 4.6 - INSULATION DIAMETER RANGE - - - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - W1__FA_SETTING_5 - W1__FA_SETTING_6 - W1__FA_SETTING_7 1 2 B 3 4 5 6 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND MEMORY CHIP. 1 TERMINAL LUBRICANT IS RECOMMENDED. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - A 1 1 1 - 1 - - - 1 1 1 1 1 1 1 1 1 - - REF 1 1 1 1 1 1 2 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 2 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 - DWN APVD C ECR-17-010304 14JUL2017 RK GB D ECR-18-010218 06JUL2018 LG CT E ECR-21-115425 28SEP2021 FJ RK 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER PRINT, APPLICATOR LOG SHEET DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEUTSCH STYLE DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 04-Oct-13 CHK 04-Oct-13 APVD 04-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-9 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-6 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-6 1 2266102_LOGSHEET 1 1803607_3 2 2119791-9 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653-1 1 1803583-9 1 1803515-1 1 1803602-1 1 2-1752356-0 2 2079383-5 2 2-2844962-8 1 2844992-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803293-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 238011-9 1 1803019-5 1 455888-4 1 2-1633713-6 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 119 113 99 98 82 72 71 70 67 66 60 59 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 2 1 1 - 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 2 1 2 1 1 2 1 2 - 1 2 1 1 - 1 2 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-6 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 1-18028-2 2119955-1 2844908-1 2844907-1 455888-6 2266102 1803607-3 2119791-9 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 2-1752356-0 2079383-5 2-2844962-8 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803293-3 2119757-8 238011-9 1803019-5 455888-4 2-1633713-6 - -78 -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DATE - PART NUMBER F O 2.29 mm [.090] DESCRIPTION D - TYPE LTR - APPLICATOR CONVERSION KIT SIZE P PNEUMATIC - CRIMP 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 5 REVISIONS DIST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT APPLICATOR DATA 1 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT C 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER D E 4 LOC 2266102 -1 2266102 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 Ocean Side Feed Applicator - DRAWING NO 2266102 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 PNEUMATIC 44 293 2 244 243 A 242 238 2 3 0.0 53 8 50 59 C 82 1 1 REF 34 REF 2 C 70 SEE DETAIL A 3 52 177 56 51 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 TERMINAL SUPPORT LOCATION 4 2 176 2 70 5 41 44 293 174 181 2 44.61 175 182 DETAIL A 3 164 33 B 0.05 66 180 2 67 A 24 15.8 30 20 29 21 B 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30 REF 29 REF 1 11 30mm STROKE 30mm STROKE 47 119 113 6 46 292 98 99 34 54 8 1 60 54 10 1 248 48 0.5 RAM AND HOLDDOWN SET-UP 19 9 30mm STROKE REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 04-Oct-13 CHK 04-Oct-13 APVD 04-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266102 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2266102 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2266102 -7 B CRIMP TOOLING KIT - E 7-2266102-8 FINE CRIMP HEIGHT ADJUST C 3 2 LOC PART NUMBER 2- 2266102 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC APPLICATOR CONVERSION KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE PART NUMBER TYPE 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 INSULATION DIAMETER RANGE 7-2266100-8 F O 2.29 mm [.090] APPLICATOR CONVERSION KITS 5 7-2266101-8 7-2266102-8 7-2266103-8 7-2266104-8 DEUTSCH TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 3.81-5.09 mm [.150-.200 IN] TERMINAL APPLICATION SPECIFICATION 286503-3 286503-8 1-286503-1 1-286503-4 WIRE SIZE 14 AWG 2.00mm2 1.50mm2 16 AWG 1.00mm2 18 AWG 0.75mm2 114-151000 C1__DWG_PN_1_1 1060-16-0177 C1__DWG_PN_1_2 1060-16-0744 1060-16-0977 C1__DWG_PN_1_3 C1__DWG_PN_1_4 AT60-16-0122 C1__DWG_PN_1_5 - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 TE TERMINAL 286503-2 286503-7 286503-9 1-286503-2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 1-286503-5 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 1.40+0.03/-0.05 [.055+.001/-.002] 1.40+0.03/-0.05 [.055+.001/-.002] 1.35+0.03/-0.05 [.053+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.24+0.03/-0.05 [.049+.001/-.002] 1.22+0.03/-0.05 [.048+.001/-.002] C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_5 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 TERMINAL APPLICATION SPECIFICATION DEUTSCH TERMINAL 1060-16-0144 1060-16-0722 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 4.6 4.6 5.2 6.0 6.0 6.2 6.4 C1__DWG_PN_4_0 TE TERMINAL 286504-1 C1__DWG_PN_4_1 286504-3 C1__DWG_PN_4_3 286504-8 1-286504-1 C1__DWG_PN_4_4 AT60-16-0144 114-151000 - TERMINALS APPLIED C1__DWG_PN_4_2 1060-16-0777 1060-16-0988 CRIMP HEIGHT REFERENCE SETTING n 3.81-5.09 mm [.150-.200 IN] 6 DEUTSCH TERMINAL 1060-16-0122 C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 2.26-2.64 mm [.089-.104 IN] C1__DWG_PN_4_5 1-286504-5 4 3 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_1_5 - - - 1062-16-0177 1062-16-0744 1062-16-0977 AT62-16-0122 - C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 TE TERMINAL 286504-2 286504-7 286504-9 1-286504-2 1-286504-6 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 DEUTSCH TERMINAL 1062-16-0144 1062-16-0722 1062-16-0777 1062-16-0988 AT62-16-0144 6 C2__DWG_PN_4_3 C2__DWG_PN_4_4 W1__FA_SETTING_4 B 1 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 6 SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND MEMORY CHIP. 1 1 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. A 1 1 1 - 1 - - - - - - 1 - 1 1 1 1 1 1 - - 1 1 1 - 1 1 - - 1 1 - - 1 1 - 1 1 1 - - 1 1 - - 1 1 - - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - - 1 1 - - 2 1 - - 2 2 - - 1 2 - - 1 1 - - 1 1 - - 2 - - - 1 1 - - 1 1 - - 1 1 - - 2 1 - - 1 2 - - 1 1 - - 2 1 - - 1 2 - - 2 1 - - 1 2 - - W1__FA_SETTING_7 - 1 - - W1__FA_SETTING_6 1 - - - W1__FA_SETTING_5 1 1 - - W1__FA_SETTING_3 1 1 - - W1__FA_SETTING_2 1 1 - - W1__FA_SETTING_1 1 1 - 1 1 1 - 1 1 1 - - C2__DWG_PN_4_5 1 1 - - 4 - - - 1 4 - - C2__DWG_PN_4_2 - 1 - - C2__DWG_PN_4_1 1 - - C2__DWG_PN_4_0 - REF REF - - 1 1 - - 1 - - - 1 1 - - 1 1 - 1 1 - 1 1 1 1 1 1 DIMENSIONS: PACIFIC VERSION AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 04-Oct-13 CHK 04-Oct-13 APVD 04-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-6 1 2266102_LOGSHEET 1 1803607_3 2 2119791-9 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 2-1752356-0 2 2079383-5 2 2-2844962-8 1 2844992-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803293-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 238011-9 1 1803019-5 1 455888-4 1 2-1633713-6 244 243 242 241 239 238 164 151 144 143 142 141 140 119 113 99 98 82 72 71 70 67 66 59 56 53 52 51 50 49 48 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER PRINT, APPLICATOR LOG SHEET DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEUTSCH STYLE DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -78 -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2119955-1 2844908-1 2844907-1 455888-6 2266102 1803607-3 2119791-9 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 2-1752356-0 2079383-5 2-2844962-8 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803293-3 2119757-8 238011-9 1803019-5 455888-4 2-1633713-6 1 1 - - 6 DEUTSCH TERMINAL 1062-16-0122 - - 2.26-2.64 mm [.089-.104 IN] 1 - - INSULATION DIAMETER RANGE - - - STAMPED CONTACT SOCKET SIZE 16 TERMINAL NAME: INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL 286503-1 n DEUTSCH TERMINAL TERMINAL DATA: STAMPED CONTACT PIN SIZE 16 TERMINAL NAME: C - Ocean Side Feed Applicator - DRAWING NO 2266102 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D D 239 59 56 PNEUMATIC 140 2 244 243 A 0.0 238 242 53 REF 8 3 34 50 59 82 1 C SEE DETAIL A 2 TERMINAL SUPPORT LOCATION 1 2 C 70 56 3 52 1 4 70 51 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) REF 5 41 140 35.58 REF 0.05 66 164 DETAIL A 2 67 33 RAM SET-UP A 24 B 19 20 30 B 9 21 29 1 12 241 13 CAM POSITIONS 30mm STROKE 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 113 48 6 141 98 99 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 04-Oct-13 CHK 04-Oct-13 APVD 04-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266102 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E