7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
MECHANICAL
5-2266118-1
H
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL
5-2266118-2
H
7-2266118-1
H
7-2266118-2
H
7- 2266118 -7
C
FINE CRIMP HEIGHT ADJUST
2
A
PNEUMATIC AND CRIMP
TOOLING KIT
2.03 mm [.080]
APPLICATOR INSTRUCTIONS
408-35042
-
PART NUMBER
-
INSULATION DIAMETER RANGE
7-2266116-8
-
7-2266117-8
3
7-2266118-8
7-2266119-8
DEUTSCH TERMINAL
3.81-5.09 mm [.150-.200 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-151003
1572032-7
C1__DWG_PN_1_1
1060-20-0177
C1__DWG_PN_1_2
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
114-151003
-
TERMINALS APPLIED
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1572032-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
n
3.81-5.09 mm [.150-.200 IN]
1.91-2.29 mm [.075-.090 IN]
-
DEUTSCH CRIMP SPECIFICATION
WIRE STRIP LENGTH
6
DEUTSCH TERMINAL
1060-20-0122
C1__DWG_PN_1_0
-
DEUTSCH TERMINAL
1060-20-0144
C1__DWG_PN_4_0
C1__DWG_PN_4_1
C1__DWG_PN_2_2
TE TERMINAL
286680-1
286680-9
286680-6
-
STAMPED CONTACT SOCKET SIZE 20
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TERMINALS APPLIED
TE TERMINAL
1572032-1
n
DEUTSCH TERMINAL
TERMINAL DATA:
DEUTSCH CRIMP SPECIFICATION
WIRE STRIP LENGTH
-
-
STAMPED CONTACT PIN SIZE 20
TERMINAL NAME:
-
-
7-2266120-8
TERMINAL DATA:
C2__DWG_PN_1_0
C2__DWG_PN_1_1
C2__DWG_PN_1_2
C2__DWG_PN_1_3
3
INSULATION DIAMETER RANGE
1062-20-0122
1062-20-0177
1062-20-0344
-
-
1.91-2.29 mm [.075-.090 IN]
-
-
-
-
-
-
-
6
DEUTSCH TERMINAL
-
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
TE TERMINAL
286680-2
286680-5
1-286680-0
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_3_2
C2__DWG_PN_3_3
DEUTSCH TERMINAL
1062-20-0144
1062-20-0322
1062-20-0377
6
C2__DWG_PN_4_0
-
C2__DWG_PN_4_1
-
C2__DWG_PN_4_2
1
C2__DWG_PN_4_3
-
WIRE
SIZE
1.50mm2
16 AWG
1.00mm2
18 AWG
0.75mm2
0.60mm2
20 AWG
0.50mm2
22 AWG
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
W1__DWG_WGAUGE_7
W1__DWG_WGAUGE_8
W1__DWG_WGAUGE_9
W1__DWG_WGAUGE_10
1.47+0.03/-0.05 [.058+.001/-.002]
1.27+0.03/-0.05 [.050+.001/-.002]
1.27+0.03/-0.05 [.050+.001/-.002]
1.24+0.03/-0.05 [.049+.001/-.002]
1.22+0.03/-0.05 [.048+.001/-.002]
1.07+0.03/-0.05 [.042+.001/-.002]
0.99+0.03/-0.05 [.039+.001/-.002]
0.97+0.03/-0.05 [.038+.001/-.002]
0.94+0.03/-0.05 [.037+.001/-.002]
0.94+0.03/-0.05 [.037+.001/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
W1__DWG_CRIMP_HT_7
W1__DWG_CRIMP_HT_8
W1__DWG_CRIMP_HT_9
W1__DWG_CRIMP_HT_10
3.4
5.4
5.4
5.7
5.9
7.4
8.2
8.4
8.7
8.7
-
4
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
W1__FA_SETTING_4
-
W1__FA_SETTING_5
-
W1__FA_SETTING_6
-
W1__FA_SETTING_7
-
W1__FA_SETTING_8
-
W1__FA_SETTING_9
-
W1__FA_SETTING_10
-
B
1
2
3
4
5
6
-
RECOMMENDED SPARE PARTS
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION &
STORAGE OF APPLICATOR.
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS,
WIRE RANGE AND MEMORY CHIP.
TERMINAL LUBRICANT IS RECOMMENDED.
1
7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
A
1
1
1
-
-
-
-
-
-
1
1
1
2
1
1
1
1
1
1
1
-
-
-
REF
1
1
1
1
1
1
1
1
2
1
1
1
4
2
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
2
1
1
1
1
1
1
-
REF
1
1
1
1
1
1
1
1
2
1
1
1
4
2
1
2
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
-
DWN
APVD
E1
ECR-19-014989
25SEP2019
FJ
TE
F
ECR-20-010800
30JUL2020
FZ
RK
G
ECR-20-013125
16SEP2020
FZ
RK
H
ECR-22-138026
05MAY2022
FZ
GB
1
2
-
2
1
1
1
1
1
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
1
1
PART NO
1
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-1
1
-78 -77 -72 -71 -52 -51 -2
DIMENSIONS:
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
-
1
1
1
1
-
1
1
-
1
2
1
1
-
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
-
1
1
-
-
-
2
-
1
-
1
1
1
-
2
1
2
-
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
REF REF
1
1
-
-
REF
1
-
-
1
REF
-
-
1
1
-
-
1
1
-
-
1
1
-
-
1
1
-
-
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
2
1
-
1
-
2
1
1803515-3
2-1803583-1
2168083-1
2-1633782-0
2119641-1
2119082-9
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
4-1722335-3
1-5018030-0
1-1752354-8
993111-1
5-22280-0
1752353-3
1901680-2
994970-2
1-18028-2
2119955-1
2844908-1
2844907-1
455888-7
2266118
1803607-3
2119791-9
2119740-1
2168078-1
2168083-2
5-18022-5
1338685-1
2168083-3
1-2168083-0
1803382-6
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
2-1752356-0
2079383-5
2-2844962-8
2844992-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-6
1-1803293-4
2-240641-8
2119757-3
238011-9
1803019-6
455888-8
1803364-2
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
AMP 4805 REV 31MAR2000
DATE
-
APPLICATOR CONVERSION KITS
5
F
O
1.75 mm [.069]
DESCRIPTION
D
-
WIRE
INSUL
LTR
-
APPLICATOR CONVERSION KIT
TYPE
P
PNEUMATIC
CRIMP TOOLING KIT
SIZE
66
MECHANICAL
-
CRIMP
REVISIONS
DIST
PNEUMATIC
MECHANICAL AND CRIMP
TOOLING KIT
APPLICATOR DATA
1
PNEUMATIC
SEAL STRIPPER CRIMPER
TERMINATING UNIT
C
3
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
FEED TYPE
H
7-2266118-8
4
LOC
2266118 -1
H
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2266118 -2
D
6
-
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
PRINT, APPLICATOR LOG SHEET
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 10
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION DEUTSCH STYLE
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
16-Oct-13
CHK
16-Oct-13
APVD
16-Oct-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2-1633782-0
1
2119641-1
1
2119082-9
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
4-1722335-3
1
1-5018030-0
1
1-1752354-8
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
1
COUNTER_994970
1
1-18028-2
1
2119955-1
1
2844908
1
2844907
1
455888-7
1
2266118_LOGSHEET
1
1803607_3
1
2119791-9
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
1338685-1
4
2168083-3
2
1-2168083-0
1
1803382-6
3
18023-9
1
2119652
1
2119653-1
1
1803583-9
1
1803515-1
1
1803602-1
1
2-1752356-0
2
2079383-5
2
2-2844962-8
1
2844992-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-6
1
1-1803293-4
1
2-240641-8
..
1
ITEM_6
1
2119757-3
1
238011-9
1
1803019-6
1
455888-8
1
1803364-2
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
2
2168083-1
293
292
269
267
248
244
243
242
241
239
238
182
181
180
177
176
175
174
164
119
113
99
98
82
72
71
70
67
66
60
59
56
54
53
50
49
48
47
46
44
41
34
33
30
29
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2-1803583-1
DESCRIPTION
PRODUCT SPEC
-
1
1803515-3
Ocean Side Feed
Applicator
-
DRAWING NO
2266118
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
H
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
D
59
56
44
PNEUMATIC
293
2
244
243
A
53
238
242
2
50
3
7
8
59
C
82
1
1
2
C
3
177
1
TERMINAL SUPPORT LOCATION
4
2 176
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
2
70
5
41
44
174
181
2
44.60
175
182
DETAIL A
3
164
33
B
180
2
0.05
67
16.6
B
20
267
21
29
9
269
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
30 REF
29 REF
1
11
30mm STROKE
30mm STROKE
119
113
6
292
46
98
99
34
54
8
1
60
54
10
1
267 REF
5.5
47
248
48
0.5
RAM AND HOLDDOWN SET-UP
19
30
30mm STROKE
293 REF
66
A
24
REF
34 REF
SEE DETAIL A
56
0.0
0.5
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
16-Oct-13
CHK
16-Oct-13
APVD
16-Oct-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266118
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
H
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2266118 -1
H
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2266118 -7
C
CRIMP TOOLING KIT
-
H
7-2266118-8
FINE CRIMP HEIGHT ADJUST
C
3
2
LOC
PART
NUMBER
2- 2266118 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
APPLICATOR CONVERSION KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
APPLICATOR CONVERSION KITS
5
SIZE
PART NUMBER
TYPE
F
O
1.75 mm [.069]
2.03 mm [.080]
APPLICATOR INSTRUCTIONS
408-35042
INSULATION DIAMETER RANGE
7-2266116-8
7-2266117-8
7-2266118-8
7-2266119-8
7-2266120-8
-
DEUTSCH TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
3.81-5.09 mm [.150-.200 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
1572032-1
1572032-7
WIRE
SIZE
1.50mm2
16 AWG
1.00mm2
18 AWG
0.75mm2
0.60mm2
20 AWG
0.50mm2
22 AWG
0.35mm2
114-151003
1060-20-0122
1060-20-0177
C1__DWG_PN_1_1
C1__DWG_PN_1_2
-
-
-
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
W1__DWG_WGAUGE_7
W1__DWG_WGAUGE_8
W1__DWG_WGAUGE_9
W1__DWG_WGAUGE_10
114-151003
-
TERMINALS APPLIED
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1572032-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
DEUTSCH TERMINAL
1060-20-0144
TE TERMINAL
286680-1
C1__DWG_PN_4_0
C1__DWG_PN_4_1
286680-9
C1__DWG_PN_2_2
286680-6
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TERMINAL
APPLICATION
SPECIFICATION
6
DEUTSCH TERMINAL
C1__DWG_PN_1_0
-
1.47+0.03/-0.05 [.058+.001/-.002]
1.27+0.03/-0.05 [.050+.001/-.002]
1.27+0.03/-0.05 [.050+.001/-.002]
1.24+0.03/-0.05 [.049+.001/-.002]
1.22+0.03/-0.05 [.048+.001/-.002]
1.07+0.03/-0.05 [.042+.001/-.002]
0.99+0.03/-0.05 [.039+.001/-.002]
0.97+0.03/-0.05 [.038+.001/-.002]
0.94+0.03/-0.05 [.037+.001/-.002]
0.94+0.03/-0.05 [.037+.001/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
W1__DWG_CRIMP_HT_7
W1__DWG_CRIMP_HT_8
W1__DWG_CRIMP_HT_9
W1__DWG_CRIMP_HT_10
3.4
5.4
5.4
5.7
5.9
7.4
8.2
8.4
8.7
8.7
n
3.81-5.09 mm [.150-.200 IN]
1.91-2.29 mm [.075-.090 IN]
-
TERMINALS APPLIED
TE TERMINAL
n
DEUTSCH CRIMP SPECIFICATION
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
-
C2__DWG_PN_1_0
C2__DWG_PN_1_1
C2__DWG_PN_1_2
C2__DWG_PN_1_3
INSULATION DIAMETER RANGE
1.91-2.29 mm [.075-.090 IN]
-
-
-
-
1062-20-0177
1062-20-0344
-
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
TE TERMINAL
286680-2
286680-5
1-286680-0
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_3_2
C2__DWG_PN_3_3
DEUTSCH TERMINAL
1062-20-0144
1062-20-0322
1062-20-0377
6
4
W1__FA_SETTING_4
1
2
3
4
5
6
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION &
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS,
WIRE RANGE AND MEMORY CHIP.
1
TERMINAL LUBRICANT IS RECOMMENDED.
1
7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
A
AMP 4805 REV 31MAR2000
1
1
-
-
-
-
1
-
1
1
1
-
1
1
1
-
1
1
1
1
1
1
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
PRINT, APPLICATOR LOG SHEET
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION DEUTSCH STYLE
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-78 -77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
1
-
-
1
1
-
-
1
1
1
-
1
1
-
-
1
1
-
1
1
1
-
-
1
1
-
-
1
1
-
-
1
1
-
-
1
1
-
-
1
1
-
-
2
1
-
-
2
2
-
-
1
2
-
-
1
1
-
-
1
1
-
-
2
-
-
-
RECOMMENDED SPARE PARTS
1
1
-
-
2
1
-
-
B
1
2
-
-
1
1
-
-
2
1
-
-
1
2
-
-
W1__FA_SETTING_10
1
1
-
-
W1__FA_SETTING_9
1
1
-
-
W1__FA_SETTING_8
-
1
-
-
W1__FA_SETTING_7
1
-
-
-
W1__FA_SETTING_6
1
1
-
-
W1__FA_SETTING_5
1
1
-
-
W1__FA_SETTING_3
1
1
-
1
W1__FA_SETTING_2
1
1
-
-
W1__FA_SETTING_1
1
1
-
-
1
1
-
-
1
1
-
-
4
-
-
-
1
4
-
-
C2__DWG_PN_4_3
-
1
-
-
C2__DWG_PN_4_2
1
-
-
C2__DWG_PN_4_1
-
REF REF
-
-
C2__DWG_PN_4_0
1
1
-
-
1
-
-
-
1
1
-
-
1
1
-
-
1
1
-
-
6
DEUTSCH TERMINAL
1062-20-0122
-
1
1
-
2168083-1
2-1633782-0
2119082-9
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
1-18028-2
2119955-1
2844908-1
2844907-1
455888-7
2266118
1803607-3
2119791-9
2119740-1
2168078-1
5-18022-5
1338685-1
1-2168083-0
1803382-6
18023-9
2119652-1
1803602-1
2-1752356-0
2079383-5
2-2844962-8
2844992-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-6
1-1803293-4
2-240641-8
2119757-3
238011-9
1803019-6
455888-8
1803364-2
2
1
-
3
2
-
-
STAMPED CONTACT SOCKET SIZE 20
TERMINAL NAME:
STAMPED CONTACT PIN SIZE 20
TERMINAL NAME:
DEUTSCH TERMINAL
TERMINAL DATA:
DEUTSCH CRIMP SPECIFICATION
-
DWN
16-Oct-13
CHK
16-Oct-13
APVD
16-Oct-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
1-18028-2
1
2119955-1
1
2844908
1
2844907
1
455888-7
1
2266118_LOGSHEET
1
1803607_3
1
2119791-9
1
2119740-1
2
2168078-1
1
5-18022-5
1
1338685-1
2
1-2168083-0
1
1803382-6
3
18023-9
1
2119652
1
1803602-1
1
2-1752356-0
2
2079383-5
2
2-2844962-8
1
2844992-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-6
1
1-1803293-4
1
2-240641-8
..
1
ITEM_6
1
2119757-3
1
238011-9
1
1803019-6
1
455888-8
1
1803364-2
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119082-9
269
267
244
243
242
241
239
238
164
151
144
143
142
141
140
119
113
99
98
82
72
71
70
67
66
59
56
53
50
49
48
41
34
33
30
29
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2-1633782-0
DESCRIPTION
PRODUCT SPEC
-
2
2168083-1
Ocean Side Feed
Applicator
-
DRAWING NO
2266118
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
H
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
140
59
D
2
244
56
PNEUMATIC
243
242
A
3
0.0
238
53
REF
8
50
34
7
59
REF
TERMINAL SUPPORT LOCATION
82
1
C
SEE DETAIL A
2
C
1
2
56
3
1
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
4
70
5
140
41
35.57
REF
0.05
66
DETAIL A
164
2
33
RAM SET-UP
24
B
67
19
A
20
30
B
9
21
267
1
12
29
241
269
13
CAM POSITIONS
30mm STROKE
1
30
REF
REF
29
30mm STROKE
30mm STROKE
142
ITEM 30 LOCATED AT
FRONT HOLES
267 REF
151
5.5
113
48
6
141
98
99
34
143
8
1
144
143
10
1
119
11
0.5
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
16-Oct-13
CHK
16-Oct-13
APVD
16-Oct-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266118
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
H