7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
B
2266145 -5
WIRE
INSUL
NON-CRIMP HEIGHT ADJUST
2266145 -7
B
FINE CRIMP HEIGHT ADJUST
2113404-1
4
SERVO
LATCH PLATE 11
NONE
-
-
PNEUMATIC FEED
-
-
-
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
-
-
-
8- 2266145 -5
-
8- 2266145 -4
-
-
1338685-1
5-18022-5
-
-
-
-
-
-
-
-
-
1901094-3
2119641-1
-
-
-
-
-
-
-
-
2168400-6
-
(QUANTITY 2)
-
-
-
-
2119799-1
-
2063440-2
-
-
-
-
-
-
-
-
-
-
-
-
-
6
-
-
8
LEAR
-
INSULATION DIAMETER RANGE
-
6.00-7.00 mm [.236-.276 IN]
-
-
-
-
-
28142.201.178
C1__DWG_PN_2_0
TE TERMINAL
LEAR TERMINAL
C1__DWG_PN_3_0
-
12
10
LEAR TERMINAL
-
TE CRIMP SPECIFICATION
n
-
-
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
-
C
WIRE
SIZE
(3)1.0 + 1.5
(4)0.75 + 1.50
(6)0.75
(3)0.75 + 1.00 +1.50
(5)0.75 + 1.00
(2)1.0 + (2)1.50
(5)1.00
(2)0.75 + (2)1.00 + 1.50
(5)0.75 + 1.50
1.00 + (3)1.50
(4)1.00 + 1.50
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
W1__DWG_WGAUGE_7
W1__DWG_WGAUGE_8
W1__DWG_WGAUGE_9
W1__DWG_WGAUGE_10
W1__DWG_WGAUGE_11
2.95+/-0.05 [.116+/-.002]
2.95+/-0.05 [.116+/-.002]
2.95+/-0.05 [.116+/-.002]
3.00+/-0.05 [.118+/-.002]
3.00+/-0.05 [.118+/-.002]
3.05+/-0.05 [.120+/-.002]
3.10+/-0.05 [.122+/-.002]
3.10+/-0.05 [.122+/-.002]
3.15+/-0.05 [.124+/-.002]
3.15+/-0.05 [.124+/-.002]
3.15+/-0.05 [.124+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
W1__DWG_CRIMP_HT_7
W1__DWG_CRIMP_HT_8
W1__DWG_CRIMP_HT_9
W1__DWG_CRIMP_HT_10
W1__DWG_CRIMP_HT_11
5.7
-
W1__FA_SETTING_1
5.7
-
6
W1__FA_SETTING_2
5.7
-
W1__FA_SETTING_3
6.5
-
W1__FA_SETTING_4
6.5
-
W1__FA_SETTING_5
7.0
-
W1__FA_SETTING_6
7.5
-
W1__FA_SETTING_7
7.5
-
W1__FA_SETTING_8
8.2
-
W1__FA_SETTING_9
8.2
-
W1__FA_SETTING_10
8.2
-
W1__FA_SETTING_11
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
6
-
7
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
-
2266145 -4
2266145 -5
2266145 -6
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
A
12
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
-
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
1
2266145_SKELETON
-
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
7
3.03 .
-
1
1
-
-77 -7
1
1
-
-6
1
1
-
-5
1
2119957-2
1803078-2
8-21084-0
2119640-1
-2
PART NO
1
1
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
DESCRIPTION
1
2119957-2
1
1803078-2
1
8-21084-0_GATD
1
2119640-1
260
259
252
250
-
ITEM
NO
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
1
1
1
1
-
A
-
-
-
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
28FEB2014
KS
TE
B
ECR-17-010970
27JUL2017
AW
CT
-
1
-
-
1
-
mm
MATERIAL
-
1
-2
PART NO
-
-
1
REF
-
1
-
1
1
1
1
-
-
-
1
-
-
-
-
-
1
2
-
-
1
1
2
-
1
1
1
-
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-9
2079764-1
2119083-1
2168400-6
2119580-1
2063440-2
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2119955-1
1-690438-0
2168083-1
2168083-6
455888-6
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338685-1
2168400-1
18023-9
2119652-1
2119653-1
2119656-9
2161311-1
1-2079383-5
2119645-1
2119957-1
1-2119644-3
2119085-1
2119092-1
2079383-5
1320908-7
1901086-1
1-455888-0
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
3-22280-3
1-356885-3
2119805-1
6-454276-5
2-1633930-1
1-2119757-3
4-238011-9
4-1803019-2
1-455888-7
456412-7
1
2
1
1
REF REF REF
-
-
-
-
-
-
-
-
-
1
1
-
1
REF REF
-
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
-
1
-
1
-
-
1
1
1
-
-
1
2
-
-
-
1
2
-
-
1
-
2
-
1
-
-
2
2
1
-
-
3
2
1
-
1
3
2
1
2
1
-
2
1
2
-
3
1
-
2
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
-
1
1
1
-
1
1
1
1
1
-6
-5
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
AMP 4805 REV 31MAR2000
-
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
TERMINAL LUBRICANT IS RECOMMENDED.
-
1
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
REVISIONS
DIST
-
-
-
C1__DWG_PN_1_1
SMART APPLICATOR
-
-
WIRE STRIP LENGTH
C1__DWG_PN_1_0
4
SERVO LATCH PLATE
1
PART NUMBERS REQUIRED
-
TERMINAL
TERMINALS APPLIED
SERVO
LATCH PLATE
CRIMP TOOLING KIT
LEAR TERMINAL
TERMINAL
APPLICATION
SPECIFICATION
-
LOC
SET UP GAUGE
2119599-1
F
O
APPLICATOR INSTRUCTIONS
408-10389
6.61-6.62 mm [.260-.261 IN]
2
TYPE
6.85 mm [.270]
TE TERMINAL
A
CONVERT TO
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
B
4.57 mm [.180]
TERMINAL NAME:
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
2266145 -6
SIZE
TERMINAL DATA:
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
B
7- 2266145 -7
CRIMP
4
20
REVISION
2266145 -2
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT PNT, M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, BHSC, RoHS (M4 X 20)
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE .180 F PREMIUM
DWN
01NOV2013
CHK
01NOV2013
APVD
01NOV2013
K. STAKEM
G. BAILEY
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
1-22279-3_SIMP
1
2161314
1
2119082-9
1
2079764
1
2119083
2
2168400-6
1
2119580-1
1
2063440-2_OLD
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
SIMP_1-22281-8
1
1-18028-2
1
2119955-1
1
1-690438-0
2
2168083-1
1
2168083-6
1
455888-6
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
1338685-1
2
2168400-1
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2161311
1
1-2079383-5
1
2119645
1
2119957-1
1
1-2119644-3
1
2119085_PRE_REV_K
1
2119092-1
2
2079383-5
1
1320908-7
1
1901086-1
1
1-455888-0
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-2
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
SIMP_3-22280-3
1
1-356885-3
1
2119805-1
1
6-454276-5
1
2-1633930-1
..
1
ITEM_7
..
1
ITEM_6
1
1-2119757-3
1
4-238011-9
1
4-1803019-2
1
1-455888-7
1
456412-7
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119798-1
249
248
247
246
245
244
243
242
240
239
238
213
198
172
166
164
163
137
136
135
133
121
119
113
96
95
93
82
71
67
66
63
62
61
60
59
56
54
49
48
47
46
44
41
40
39
38
37
35
33
30
29
28
27
26
25
24
23
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
1
2079988_GATD
Ocean Side Feed
Applicator
-
DRAWING NO
2266145
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
6
6
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
37
62
40
D
FEED TYPE
D
247
38
246
39
PNEUMATIC
250
2
249
260
44
7 252
245
35
244
7
166
238
8
2
2
6
163
259
82
136
1
137
C
1
C
2
172
3
1
4
56
SERVO
LATCH PLATE
133
4
28
5
41
135
198
11
164
A
66
2
67
213
33
24
SERVO FEEDER
NOT INCLUDED
B
2
242
59
240
2
243
63
A
2
117 REF
10
A
19
30
20
95
21
B
96
9
29
ITEM 30 LOCATED AT
FRONT HOLES
1
12
25
CAM POSITION
30mm STROKE
30 REF
29 REF
11
119
12 113
27
61
26
23
121
93
46
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
01NOV2013
CHK
01NOV2013
APVD
01NOV2013
K. STAKEM
G. BAILEY
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266145
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266145 -2
B
2- 2266145 -5
CONVERT TO
PNEUMATIC
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
7- 2266145 -7
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
B
2- 2266145 -7
D
6
NONE
CRIMP TOOLING KIT
-
4
CRIMP
-
-
-
-
-
WIRE
INSUL
SERVO LATCH PLATE
2119951-1
-
8- 2266145 -5
1901094-3
-
SMART APPLICATOR
2161326-1
-
8- 2266145 -4
-
-
2168400-6
-
-
-
-
PNEUMATIC FEED
2119950-1
1338685-1
5-18022-5
2119641-2
2119799-1
2063440-2
-
-
-
-
-
-
-
-
-
-
6
APPLICATOR INSTRUCTIONS
408-10389
7
TE CRIMP SPECIFICATION
TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
6.61-6.62 mm [.260-.261 IN]
TERMINAL
APPLICATION
SPECIFICATION
LEAR
-
TERMINALS APPLIED
C
TE TERMINAL
2113404-1
n
C1__DWG_PN_1_0
C1__DWG_PN_1_1
INSULATION DIAMETER RANGE
7
6.00-7.00 mm [.236-.276 IN]
-
-
-
-
-
-
10
LEAR TERMINAL
28142.201.178
C1__DWG_PN_2_0
TE TERMINAL
LEAR TERMINAL
C1__DWG_PN_3_0
C1__DWG_PN_4_0
11
C1__DWG_PN_2_1
WIRE
SIZE
(3)1.0 + 1.5
(4)0.75 + 1.50
(6)0.75
(3)0.75 + 1.00 +1.50
(5)0.75 + 1.00
(2)1.0 + (2)1.50
(5)1.00
(2)0.75 + (2)1.00 + 1.50
(5)0.75 + 1.50
1.00 + (3)1.50
(4)1.00 + 1.50
B
1
2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
W1__DWG_WGAUGE_7
W1__DWG_WGAUGE_8
W1__DWG_WGAUGE_9
W1__DWG_WGAUGE_10
W1__DWG_WGAUGE_11
2.95+/-0.05 [.116+/-.002]
2.95+/-0.05 [.116+/-.002]
2.95+/-0.05 [.116+/-.002]
3.00+/-0.05 [.118+/-.002]
3.00+/-0.05 [.118+/-.002]
3.05+/-0.05 [.120+/-.002]
3.10+/-0.05 [.122+/-.002]
3.10+/-0.05 [.122+/-.002]
3.15+/-0.05 [.124+/-.002]
3.15+/-0.05 [.124+/-.002]
3.15+/-0.05 [.124+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
W1__DWG_CRIMP_HT_7
W1__DWG_CRIMP_HT_8
W1__DWG_CRIMP_HT_9
W1__DWG_CRIMP_HT_10
W1__DWG_CRIMP_HT_11
5.7
5.7
5.7
6.5
6.5
7.0
7.5
7.5
8.2
8.2
8.2
6
W1__FA_SETTING_4
W1__FA_SETTING_5
W1__FA_SETTING_10
W1__FA_SETTING_11
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2266145 -4
2266145 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
1
1
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TERMINAL LUBRICANT IS RECOMMENDED.
1
2266145_SKELETON
-
1
1
1
1
1
1
-77 -27 -25 -22
1803078-2
2119782-1
PART NO
SPACER, PRECISION
FINE ADJUST HEAD ASM, PACIFIC STYLE
DESCRIPTION
1
1803078-2
1
2119782
259
251
ITEM
NO
AMP 4805 REV 31MAR2000
1
1
1
-
-
-
-
-
1
-
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, BHSC, RoHS (M4 X 20)
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE .180 F PREMIUM
PART NO
-77 -27 -25 -22
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
2
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
2
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
1
1
1
-
-
1
1
-
1
-
1
-
1
-
-
-
1
-
-
-
2
-
-
-
3
2
-
-
1
3
2
-
W1__FA_SETTING_9
2
1
3
-
W1__FA_SETTING_8
1
2
1
-
W1__FA_SETTING_7
1
-
2
-
W1__FA_SETTING_6
1
1
1
-
1
1
1
-
2
1
1
-
W1__FA_SETTING_3
1
2
1
-
W1__FA_SETTING_2
1
1
2
-
W1__FA_SETTING_1
1
1
1
-
1
1
1
-
9
-
1
1
-
-
1
1
-
1
REF
-
-
1
-
-
-
1
-
-
-
1
1
-
-
1
1
1
-
-
1
1
-
2
-
1
-
1
2
-
-
1
1
2
-
1
1
1
-
1
-
1
-
1
1
-
-
LEAR TERMINAL
TERMINAL DATA:
-
1
-
1
REF REF
-
-
2
1
REF
-
-
-
1
-
-
1
-
-
1
1
-
-
-
-
-
-
-
-
-
-
1
2
-
-
-
1
1
-
-
1
1
1
-
1
1
1
-
1
1
1
-
F
O
6.85 mm [.270]
P
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
2168400-6
2119580-1
2063440-2
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2119955-1
1-690438-0
2168083-1
2168083-6
455888-6
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
1338685-1
18023-9
2119652-1
1-2079383-5
2119645-1
2119957-1
1-2119644-3
2079383-5
1320908-7
1901086-1
1-455888-0
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
3-22280-3
1-356885-3
2119805-1
6-454276-5
2-1633930-1
1-2119757-3
4-238011-9
4-1803019-2
1-455888-7
456412-7
1
-
1
-
-
-
-
-
-
-
-
-
-
-
-
-
(QUANTITY 2)
TYPE
4.57 mm [.180]
66
-
-
8
SIZE
A
PART NUMBERS REQUIRED
-
APPLICATOR DATA
REVISIONS
DIST
-
-
-
LOC
1
DWN
01NOV2013
CHK
01NOV2013
APVD
01NOV2013
K. STAKEM
G. BAILEY
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119082-9
1
2079764
1
2119083
2
2168400-6
1
2119580-1
1
2063440-2_OLD
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
2
2168400-5
1
2119653-2
1
1-2119656-0
1
2161312
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
SIMP_1-22281-8
1
1-18028-2
1
2119955-1
1
1-690438-0
2
2168083-1
1
2168083-6
1
455888-6
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
1338685-1
3
18023-9
1
2119652
1
1-2079383-5
1
2119645
1
2119957-1
1
1-2119644-3
2
2079383-5
1
1320908-7
1
1901086-1
1
1-455888-0
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-2
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
SIMP_3-22280-3
1
1-356885-3
1
2119805-1
1
6-454276-5
1
2-1633930-1
..
1
ITEM_7
..
1
ITEM_6
1
1-2119757-3
1
4-238011-9
1
4-1803019-2
1
1-455888-7
1
456412-7
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
1-22279-3_SIMP
250
249
246
244
243
242
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
119
113
96
95
93
82
71
67
66
63
62
61
59
56
49
48
41
40
39
38
33
30
29
28
27
26
25
24
23
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2079988_GATD
DESCRIPTION
PRODUCT SPEC
-
1
2119640-1
Ocean Side Feed
Applicator
-
DRAWING NO
2266145
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
251
6
62
40
145
38
D
246
39
FEED TYPE
7
140
152
D
2
2
244
7 139
243
PNEUMATIC
250
2
8
249
A
166
242
2
6
63
238
163
59
259
136
82
1
137
C
1
172
2
56
C
3
SERVO
LATCH PLATE
1
4
28
5
41
240
133
4
135
198
A
164
SERVO FEEDER
NOT INCLUDED
117 REF
11
66
2
67
33
24
B
2
10
213
A
19
30
20
95
21
9
B
1
12
96
29
ITEM 30 LOCATED AT
FRONT HOLES
30
CAM POSITION
REF
REF
29
30mm STROKE
11 113
151
27
61
26
23
121
93
141
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
01NOV2013
CHK
01NOV2013
APVD
01NOV2013
K. STAKEM
G. BAILEY
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266145
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B