7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266188 -1
DESCRIPTION
A
2266188 -2
FINE CRIMP HEIGHT ADJUST
A
2266188 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
A
NON-CRIMP HEIGHT ADJUST
2266188 -7
A
FINE CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
2266188 -6
7- 2266188 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
1338685-1
2119951-1
-
2161326-1
-
2119949-1
1338685-1
2119950-1
5-18022-5
8- 2266188 -5
8- 2266188 -4
5-18022-5
8- 2266188 -5
8- 2266188 -4
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
-
-
-
-
2119641-1
2119799-1
5.84 mm [.230]
APPLICATOR INSTRUCTIONS
408-10389
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
-
-
-
2168400-6
2168400-6
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
2119799-1
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
TYPE
-
TRAMEC TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
6.20-6.58 mm [.244-.259 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
TE CRIMP SPECIFICATION
PLUG TERMINAL
TERMINAL NAME:
n
NONE
-
6
INSULATION DIAMETER RANGE
TRAMEC TERMINAL
3819706
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
5.05 mm MAX [.199 IN MAX]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113415-1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
-
TRAMEC TERMINAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
-
WIRE
SIZE
10 AWG
12 AWG
14 AWG
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2.79+/-0.05 [.110+/-.002]
2.48+/-0.05 [.098+/-.002]
2.27+/-0.05 [.089+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
6.9
W1__DWG_CRIMP_HT_2
9.1
W1__DWG_CRIMP_HT_3
-
9
3.5
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
7
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
8
9
10
11
A
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
2266188
2266188
2266188
2266188
-4
-4
-5
-6
-
-
& 242.
-
& 242.
-
& 252.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
6
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
2
1
1
1
1
1
1
1
1
1
-
-77 -7
2
1
1
1
-
1
1
1
1
1
2
1
-6
2
1
1
1
1
1
1
1
1
1
2
1
-5
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-2
-
2168083-1
1633782-3
2119957-2
1803078-1
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
-1
PART NO
2
1
1
1
1
1
1
1
1
1
1
-
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
DESCRIPTION
2
2168083-1
1
1633782-3
1
2119957-2
1
1803078-1
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2161314
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
269
267
260
259
252
250
249
248
247
246
245
244
243
242
241
240
239
238
213
ITEM
NO
1
1
1
1
1
-
1
1
1
1
-
1
1
REF
1
1
2
1
1
2
1
1
1
1
1
2
1
3
2
1
1
-
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
66
P
LTR
DESCRIPTION
DATE
RELEASED
1
-
1
-
1
mm
MATERIAL
-
1
-1
PART NO
1
2
1
1901094-3
2-1333296-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
455888-7
2119944-1
1-690438-0
2168083-1
318563-1
455888-1
2079383-4
1803096-1
22278-9
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
21028-2
1338683-8
2168400-1
2168083-9
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2161311-1
1-2079383-5
2119645-1
2119957-1
1-2119644-3
2119085-1
2119092-1
1752356-6
2079383-5
2161328-1
1320908-8
2119959-3
455888-3
22283-1
356835-1
240792-1
1320928-4
980371-4
2168083-2
1-18028-2
2119533-3
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
2-1803057-1
8-240641-5
1-2119780-2
3-238011-1
2-1803017-7
1-455888-1
1-456412-0
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
2
1
-
-
3
2
1
1
1
3
2
-
2
1
3
1
1
2
1
2
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
2
1
1
1
1
2
1
2
-
1
2
1
1
-
1
1
-
1
REF REF
2
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
3.01 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
ATLANTIC VERSION
AMP 4805 REV 31MAR2000
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
A
DWN
APVD
LG
28FEB2014
TE
2063440-1
F
F
4.57 mm [.180]
REVISIONS
DIST
A
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPACER, FEEDER
CRIMPER, WIRE LOOSE PIECE
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
GUARD, FRONT CHIP
SPACER, CRIMPER
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE .180 F PREMIUM
DWN
23JAN2014
CHK
23JAN2014
APVD
23JAN2014
L.GROSS
T.ELBIN
D.STOUGH
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
455888-7
1
2119944-1
1
1-690438-0
2
2168083-1
1
318563-1
1
455888-1
2
2079383-4
1
1803096
1
SIMP_22278-9
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338683-8
4
2168400-1
2
2168083-9
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2161311
1
1-2079383-5
1
2119645
1
2119957-1
1
1-2119644-3
1
2119085
1
2119092-1
1
1752356-6
2
2079383-5
1
2161328
1
1320908-8
1
2119959-3
1
455888-3
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-4
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533-3
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
2-1803057-1
1
8-240641-5
..
1
ITEM_6
1
1-2119780-2
1
3-238011-1
1
2-1803017-7
1
1-455888-1
1
1-456412-0
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
2
21045-3
198
178
172
166
164
163
137
136
135
133
120
117
96
95
89
82
79
78
77
74
71
67
66
63
62
61
60
59
58
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2-1333296-3
DESCRIPTION
PRODUCT SPEC
-
..
1
1901094-3
Ocean Side Feed
Applicator
-
DRAWING NO
2266188
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
239
247
246
2
260
44
7 252
245
35
244
7
238
166
53
50
163
59
8
D
2
2
2
2
242
2
6
259
82
178
137
34 REF
120
1
52
172
1
51
56
C
2
3
TERMINAL SUPPORT LOCATION
1
4
SERVO
LATCH PLATE
133
4
41
2
67
213
24
10
79
SERVO FEEDER
NOT INCLUDED
11
164
33
30
77
A
58
74
19
78
117 REF
B
20
267
21
9
95
13
269
30 REF
29 REF
241
29
CAM POSITIONS
ITEM 30 LOCATED AT
FRONT HOLES
1
12
96
1
11
11
30mm STROKE
30mm STROKE
47
5
66
A
30mm STROKE
28
135
198
B
13.08
0.50
[ 0.515
0.019 ]
REF
8
7
136
240
-
243
63
C
-
-
62
39
249
A
APVD
37
38
56
PNEUMATIC
DWN
40
59
250
DATE
25
27
61
26
23
46
32
34
54
8
1
60
54
10
1
89
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
267 REF
8.00
REF
[ 0.315 ]
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23JAN2014
CHK
23JAN2014
APVD
23JAN2014
L.GROSS
T.ELBIN
D.STOUGH
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266188
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266188 -1
DESCRIPTION
A
2- 2266188 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
2- 2266188 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
-
2119950-1
1338685-1
SMART APPLICATOR
2161326-1
-
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119951-1
-
2119949-1
5-18022-5
-
-
-
5-18022-5
1338685-1
-
-
8- 2266188 -4
1338685-1
2119950-1
8- 2266188 -4
8- 2266188 -5
-
2119949-1
2119799-1
5-18022-5
-
2161326-1
2119641-2
8- 2266188 -5
1338685-1
2119951-1
5-18022-5
5.84 mm [.230]
APPLICATOR INSTRUCTIONS
408-10389
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
-
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
TYPE
-
TRAMEC TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
6.20-6.58 mm [.244-.259 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
TE CRIMP SPECIFICATION
PLUG TERMINAL
TERMINAL NAME:
n
NONE
-
-
INSULATION DIAMETER RANGE
-
5.05 mm MAX [.199 IN MAX]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113415-1
-
TRAMEC TERMINAL
C1__DWG_PN_1_0
3819706
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TRAMEC TERMINAL
-
6
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
-
WIRE
SIZE
10 AWG
12 AWG
14 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2.79+/-0.05 [.110+/-.002]
2.48+/-0.05 [.098+/-.002]
2.27+/-0.05 [.089+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
3.5
6.9
9.1
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266188 -4
2266188 -4
2266188 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
11
A
-
6
-
& 242.
-
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
6
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
2
1
1
1
1
1
1
1
1
-
1
2
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
-
1
1
2
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
2168083-1
1633782-3
1803078-1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
2-1333296-3
PART NO
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
SPACER, PRECISION
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
CRIMPER, WIRE LOOSE PIECE
DESCRIPTION
2
2168083-1
1
1633782-3
1
1803078-1
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
2-1333296-3
-
269
267
259
251
250
249
246
244
243
242
241
240
239
238
213
198
178
-
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
-
1
-
1
1
1
-
1
1
1
1
-
-
1
2
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
1
REF
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
455888-7
2119944-1
1-690438-0
2168083-1
318563-1
455888-1
2079383-4
1803096-1
22278-9
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
21028-2
1338683-8
2168083-9
5018030-1
811242-5
690753-2
18023-9
2119652-1
1-2079383-5
2119645-1
2119957-1
1-2119644-3
1752356-6
2079383-5
2161328-1
1320908-8
2119959-3
455888-3
22283-1
356835-1
240792-1
1320928-4
980371-4
2168083-2
1-18028-2
2119533-3
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
2-1803057-1
8-240641-5
1-2119780-2
3-238011-1
2-1803017-7
1-455888-1
1-456412-0
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
2
1
1
-
3
2
-
1
1
3
2
-
2
1
3
2
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
2
1
1
2
1
2
1
1
-
1
2
1
1
-
1
2
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
GUARD, FRONT CHIP
SPACER, CRIMPER
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE .180 F PREMIUM
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
AMP 4805 REV 31MAR2000
66
-
2063440-1
F
F
4.57 mm [.180]
A
-
-
APPLICATOR DATA
REVISIONS
DIST
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO LATCH PLATE
PNEUMATIC
2- 2266188 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266188 -7
APPLICATOR STYLE CONVERSION CHART
LOC
1
DWN
23JAN2014
CHK
23JAN2014
APVD
23JAN2014
L.GROSS
T.ELBIN
D.STOUGH
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2161312
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
455888-7
1
2119944-1
1
1-690438-0
2
2168083-1
1
318563-1
1
455888-1
2
2079383-4
1
1803096
1
SIMP_22278-9
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
21028-2
1
1338683-8
2
2168083-9
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
1-2079383-5
1
2119645
1
2119957-1
1
1-2119644-3
1
1752356-6
2
2079383-5
1
2161328
1
1320908-8
1
2119959-3
1
455888-3
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-4
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533-3
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
2-1803057-1
1
8-240641-5
..
1
ITEM_6
1
1-2119780-2
1
3-238011-1
1
2-1803017-7
1
1-455888-1
1
1-456412-0
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
COUNTER_994970
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
120
117
96
95
89
82
79
78
77
74
71
67
66
63
62
61
59
58
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
994969-1_GATD
DESCRIPTION
PRODUCT SPEC
-
2
21045-3
Ocean Side Feed
Applicator
-
DRAWING NO
2266188
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
6
-
-
-
62
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
8
249
A
166
242
63
53
238
50
2
6
163
13.08
0.50
[ 0.515
0.019 ]
REF
8
7
34
59
259
136
82
137
C
178
56
REF
TERMINAL SUPPORT LOCATION
120
1
52
172
1
2
51
C
3
SERVO
LATCH PLATE
1
4
28
5
41
240
133
4
135
198
164
24
2
67
79
58
19
10
74
20
78
9
21
267
117 REF
77
213
A
30
SERVO FEEDER
NOT INCLUDED
66
11
33
A
1
241
96
13
29
1
ITEM 30 LOCATED AT
FRONT HOLES
11
269
CAM POSITIONS
30
REF
29
REF
30mm STROKE
30mm STROKE
142
B
12
95
30mm STROKE
APVD
40
A
B
DWN
251
MECHANICAL
D
DATE
25
151
27
61
26
23
141
32
34
143
8
1
144
143
10
1
89
11
267 REF
8.00
REF
[ 0.315 ]
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23JAN2014
CHK
23JAN2014
APVD
23JAN2014
L.GROSS
T.ELBIN
D.STOUGH
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266188
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A