8-2266188-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266188 -1 DESCRIPTION A 2266188 -2 FINE CRIMP HEIGHT ADJUST A 2266188 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 A NON-CRIMP HEIGHT ADJUST 2266188 -7 A FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2266188 -6 7- 2266188 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 5-18022-5 8- 2266188 -5 8- 2266188 -4 5-18022-5 8- 2266188 -5 8- 2266188 -4 5-18022-5 1338685-1 - 5-18022-5 - - - - - - - - - 2119641-1 2119799-1 5.84 mm [.230] APPLICATOR INSTRUCTIONS 408-10389 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - - - - 2168400-6 2168400-6 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - 2119799-1 - 2063440-1 - - - - - - - - - - - - - TYPE - TRAMEC TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 6.20-6.58 mm [.244-.259 IN] C TERMINAL APPLICATION SPECIFICATION - TE CRIMP SPECIFICATION PLUG TERMINAL TERMINAL NAME: n NONE - 6 INSULATION DIAMETER RANGE TRAMEC TERMINAL 3819706 C1__DWG_PN_1_0 C1__DWG_PN_1_1 - 5.05 mm MAX [.199 IN MAX] - - - - - - - TERMINALS APPLIED TE TERMINAL 2113415-1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - TRAMEC TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 10 AWG 12 AWG 14 AWG B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.79+/-0.05 [.110+/-.002] 2.48+/-0.05 [.098+/-.002] 2.27+/-0.05 [.089+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING 6.9 W1__DWG_CRIMP_HT_2 9.1 W1__DWG_CRIMP_HT_3 - 9 3.5 W1__DWG_CRIMP_HT_1 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 8 9 10 11 A 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 2266188 2266188 2266188 2266188 -4 -4 -5 -6 - - & 242. - & 242. - & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 6 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 2 1 1 1 1 1 1 1 1 1 - -77 -7 2 1 1 1 - 1 1 1 1 1 2 1 -6 2 1 1 1 1 1 1 1 1 1 2 1 -5 2 1 1 1 1 1 1 1 1 1 1 1 1 1 - -2 - 2168083-1 1633782-3 2119957-2 1803078-1 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2161314-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 -1 PART NO 2 1 1 1 1 1 1 1 1 1 1 - SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE APPLICATOR SHIM PACK SPACER, PRECISION O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION DESCRIPTION 2 2168083-1 1 1633782-3 1 2119957-2 1 1803078-1 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2161314 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 269 267 260 259 252 250 249 248 247 246 245 244 243 242 241 240 239 238 213 ITEM NO 1 1 1 1 1 - 1 1 1 1 - 1 1 REF 1 1 2 1 1 2 1 1 1 1 1 2 1 3 2 1 1 - 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 66 P LTR DESCRIPTION DATE RELEASED 1 - 1 - 1 mm MATERIAL - 1 -1 PART NO 1 2 1 1901094-3 2-1333296-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 455888-7 2119944-1 1-690438-0 2168083-1 318563-1 455888-1 2079383-4 1803096-1 22278-9 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 21028-2 1338683-8 2168400-1 2168083-9 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2161311-1 1-2079383-5 2119645-1 2119957-1 1-2119644-3 2119085-1 2119092-1 1752356-6 2079383-5 2161328-1 1320908-8 2119959-3 455888-3 22283-1 356835-1 240792-1 1320928-4 980371-4 2168083-2 1-18028-2 2119533-3 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 2-1803057-1 8-240641-5 1-2119780-2 3-238011-1 2-1803017-7 1-455888-1 1-456412-0 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 2 1 - - 3 2 1 1 1 3 2 - 2 1 3 1 1 2 1 2 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 1 1 2 1 2 - 1 2 1 1 - 1 1 - 1 REF REF 2 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 3.01 . Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - ATLANTIC VERSION AMP 4805 REV 31MAR2000 - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 A DWN APVD LG 28FEB2014 TE 2063440-1 F F 4.57 mm [.180] REVISIONS DIST A - APPLICATOR DATA 1 PART NUMBERS REQUIRED - - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPACER, FEEDER CRIMPER, WIRE LOOSE PIECE RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 GUARD, FRONT CHIP SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE .180 F PREMIUM DWN 23JAN2014 CHK 23JAN2014 APVD 23JAN2014 L.GROSS T.ELBIN D.STOUGH NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 455888-7 1 2119944-1 1 1-690438-0 2 2168083-1 1 318563-1 1 455888-1 2 2079383-4 1 1803096 1 SIMP_22278-9 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338683-8 4 2168400-1 2 2168083-9 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 1-2119644-3 1 2119085 1 2119092-1 1 1752356-6 2 2079383-5 1 2161328 1 1320908-8 1 2119959-3 1 455888-3 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-4 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-3 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 2-1803057-1 1 8-240641-5 .. 1 ITEM_6 1 1-2119780-2 1 3-238011-1 1 2-1803017-7 1 1-455888-1 1 1-456412-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 2 21045-3 198 178 172 166 164 163 137 136 135 133 120 117 96 95 89 82 79 78 77 74 71 67 66 63 62 61 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1333296-3 DESCRIPTION PRODUCT SPEC - .. 1 1901094-3 Ocean Side Feed Applicator - DRAWING NO 2266188 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 239 247 246 2 260 44 7 252 245 35 244 7 238 166 53 50 163 59 8 D 2 2 2 2 242 2 6 259 82 178 137 34 REF 120 1 52 172 1 51 56 C 2 3 TERMINAL SUPPORT LOCATION 1 4 SERVO LATCH PLATE 133 4 41 2 67 213 24 10 79 SERVO FEEDER NOT INCLUDED 11 164 33 30 77 A 58 74 19 78 117 REF B 20 267 21 9 95 13 269 30 REF 29 REF 241 29 CAM POSITIONS ITEM 30 LOCATED AT FRONT HOLES 1 12 96 1 11 11 30mm STROKE 30mm STROKE 47 5 66 A 30mm STROKE 28 135 198 B 13.08 0.50 [ 0.515 0.019 ] REF 8 7 136 240 - 243 63 C - - 62 39 249 A APVD 37 38 56 PNEUMATIC DWN 40 59 250 DATE 25 27 61 26 23 46 32 34 54 8 1 60 54 10 1 89 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 267 REF 8.00 REF [ 0.315 ] A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23JAN2014 CHK 23JAN2014 APVD 23JAN2014 L.GROSS T.ELBIN D.STOUGH TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266188 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266188 -1 DESCRIPTION A 2- 2266188 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST 2- 2266188 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT - 2119950-1 1338685-1 SMART APPLICATOR 2161326-1 - MECHANICAL FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119951-1 - 2119949-1 5-18022-5 - - - 5-18022-5 1338685-1 - - 8- 2266188 -4 1338685-1 2119950-1 8- 2266188 -4 8- 2266188 -5 - 2119949-1 2119799-1 5-18022-5 - 2161326-1 2119641-2 8- 2266188 -5 1338685-1 2119951-1 5-18022-5 5.84 mm [.230] APPLICATOR INSTRUCTIONS 408-10389 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - TYPE - TRAMEC TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 6.20-6.58 mm [.244-.259 IN] C TERMINAL APPLICATION SPECIFICATION - TE CRIMP SPECIFICATION PLUG TERMINAL TERMINAL NAME: n NONE - - INSULATION DIAMETER RANGE - 5.05 mm MAX [.199 IN MAX] - - - - - TERMINALS APPLIED TE TERMINAL 2113415-1 - TRAMEC TERMINAL C1__DWG_PN_1_0 3819706 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TRAMEC TERMINAL - 6 C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 10 AWG 12 AWG 14 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.79+/-0.05 [.110+/-.002] 2.48+/-0.05 [.098+/-.002] 2.27+/-0.05 [.089+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.5 6.9 9.1 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2266188 -4 2266188 -4 2266188 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A - 6 - & 242. - & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 6 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 2 1 1 1 1 1 1 1 1 - 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 - 1 1 2 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2168083-1 1633782-3 1803078-1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 2-1333296-3 PART NO SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE SPACER, PRECISION FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER CRIMPER, WIRE LOOSE PIECE DESCRIPTION 2 2168083-1 1 1633782-3 1 1803078-1 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 2-1333296-3 - 269 267 259 251 250 249 246 244 243 242 241 240 239 238 213 198 178 - Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 - 1 - 1 1 1 - 1 1 1 1 - - 1 2 P LTR DESCRIPTION DATE SEE SHEET 1 1 REF 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 455888-7 2119944-1 1-690438-0 2168083-1 318563-1 455888-1 2079383-4 1803096-1 22278-9 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 21028-2 1338683-8 2168083-9 5018030-1 811242-5 690753-2 18023-9 2119652-1 1-2079383-5 2119645-1 2119957-1 1-2119644-3 1752356-6 2079383-5 2161328-1 1320908-8 2119959-3 455888-3 22283-1 356835-1 240792-1 1320928-4 980371-4 2168083-2 1-18028-2 2119533-3 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 2-1803057-1 8-240641-5 1-2119780-2 3-238011-1 2-1803017-7 1-455888-1 1-456412-0 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 2 1 1 - 3 2 - 1 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 1 2 1 1 - 1 2 1 1 - 1 2 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 GUARD, FRONT CHIP SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE .180 F PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION AMP 4805 REV 31MAR2000 66 - 2063440-1 F F 4.57 mm [.180] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE PNEUMATIC 2- 2266188 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266188 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 DWN 23JAN2014 CHK 23JAN2014 APVD 23JAN2014 L.GROSS T.ELBIN D.STOUGH NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 455888-7 1 2119944-1 1 1-690438-0 2 2168083-1 1 318563-1 1 455888-1 2 2079383-4 1 1803096 1 SIMP_22278-9 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 21028-2 1 1338683-8 2 2168083-9 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1-2079383-5 1 2119645 1 2119957-1 1 1-2119644-3 1 1752356-6 2 2079383-5 1 2161328 1 1320908-8 1 2119959-3 1 455888-3 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-4 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-3 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 2-1803057-1 1 8-240641-5 .. 1 ITEM_6 1 1-2119780-2 1 3-238011-1 1 2-1803017-7 1 1-455888-1 1 1-456412-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 COUNTER_994970 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 120 117 96 95 89 82 79 78 77 74 71 67 66 63 62 61 59 58 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 994969-1_GATD DESCRIPTION PRODUCT SPEC - 2 21045-3 Ocean Side Feed Applicator - DRAWING NO 2266188 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 6 - - - 62 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 8 249 A 166 242 63 53 238 50 2 6 163 13.08 0.50 [ 0.515 0.019 ] REF 8 7 34 59 259 136 82 137 C 178 56 REF TERMINAL SUPPORT LOCATION 120 1 52 172 1 2 51 C 3 SERVO LATCH PLATE 1 4 28 5 41 240 133 4 135 198 164 24 2 67 79 58 19 10 74 20 78 9 21 267 117 REF 77 213 A 30 SERVO FEEDER NOT INCLUDED 66 11 33 A 1 241 96 13 29 1 ITEM 30 LOCATED AT FRONT HOLES 11 269 CAM POSITIONS 30 REF 29 REF 30mm STROKE 30mm STROKE 142 B 12 95 30mm STROKE APVD 40 A B DWN 251 MECHANICAL D DATE 25 151 27 61 26 23 141 32 34 143 8 1 144 143 10 1 89 11 267 REF 8.00 REF [ 0.315 ] 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23JAN2014 CHK 23JAN2014 APVD 23JAN2014 L.GROSS T.ELBIN D.STOUGH TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266188 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A