7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266189 -2
DESCRIPTION
A
2266189 -5
FINE CRIMP HEIGHT ADJUST
A
A
NON-CRIMP HEIGHT ADJUST
2266189 -7
A
FINE CRIMP HEIGHT ADJUST
A
CRIMP TOOLING KIT
CONVERT TO
-
PNEUMATIC
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
2266189 -6
7- 2266189 -7
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
SERVO LATCH PLATE
SMART APPLICATOR
4
SERVO
LATCH PLATE 12
NONE
-
-
PNEUMATIC FEED
-
-
-
-
-
-
2119951-1
-
-
2161326-1
8- 2266189 -5
-
-
8- 2266189 -4
-
2119950-1
-
1338685-1
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
-
-
-
-
2119641-1
-
-
-
-
-
-
-
-
-
2168400-6
-
(QUANTITY 2)
-
-
-
-
2119799-1
-
2063440-2
-
-
-
-
-
-
-
-
-
-
-
-
-
-
WIRE
INSUL
-
TYPE
-
F
F
4.95 mm [.195]
6.35 mm [.250]
APPLICATOR INSTRUCTIONS
408-10389
-
TRAMEC TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
5.40-5.78 mm [.213-.228 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
TE TERMINAL
2113416-1
n
NONE
-
TERMINALS APPLIED
C1__DWG_PN_1_1
-
INSULATION DIAMETER RANGE
-
5.84 mm MAX [.230 IN MAX]
-
-
-
-
-
6
-
10
TRAMEC TERMINAL
3819707
C1__DWG_PN_1_0
-
TE CRIMP SPECIFICATION
PLUG TERMINAL
TERMINAL NAME:
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
-
TRAMEC TERMINAL
-
C1__DWG_PN_4_0
-
13
C1__DWG_PN_2_1
-
WIRE
SIZE
14
8 AWG
10 AWG
12 AWG
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
3.35+/-0.05 [.132+/-.002]
2.86+/-0.05 [.113+/-.002]
2.57+/-0.05 [.101+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
-
9
2.7
8.0
10.9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
6
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
-
2266189 -4
2266189 -5
2266189 -6
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
A
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
12
13
14
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 242.
-
& 242.
-
& 252.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
6
CUT TO LENGTH AT ASSEMBLY
REFER TO PRESS MANUAL TO CONFIRM IF WIRE SIZES ARE COMPATIBLE.
AMP 4805 REV 31MAR2000
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
A
66
P
LTR
DESCRIPTION
DATE
RELEASED
DWN
APVD
LG
14FEB2014
TE
-
-
SIZE
REVISIONS
DIST
PART NUMBERS REQUIRED
-
CRIMP
1
A
-
APPLICATOR DATA
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
-
2
1
1
1
-
1
1
1
1
1
1
1
-
-77 -7
2
1
1
1
-
-
1
1
1
1
1
2
1
1
-6
2
1
1
1
-
1
1
1
1
1
1
2
1
1
-5
-
2168083-1
1633782-8
2119957-2
1803078-1
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2063440-2
2119091-3
2119740-2
-2
PART NO
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
SHIM, LAMINATE
TAG,IDENTIFICATION
DESCRIPTION
2
2168083-1
1
1633782-8
1
2119957-2
1
1803078-1
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2161314
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2063440-2
1
2119091-3
1
2119740-2
-
269
267
260
259
252
250
249
248
247
246
245
244
243
242
241
240
238
221
213
-
1
-
1
1
1
-
ITEM
NO
1
1
1
1
-
1
1
1
-
1
-
1
REF
ATLANTIC VERSION
mm
MATERIAL
-
1
-2
PART NO
1
-
1
1901094-3
2-1333296-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-455888-2
1-18028-2
2119944-1
1-690438-0
2168083-1
455888-6
2079383-4
1803096-1
22278-9
854769-4
2119956-1
1-2119791-2
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
21028-2
1338683-8
2168400-1
1-2079383-3
5018030-1
1-811242-0
690753-2
18023-9
2-2119656-3
2161311-1
1-2079383-5
2119645-1
2119957-1
2119644-4
2119085-1
2119092-1
1752356-1
2079383-5
2161328-1
1320908-6
2119959-3
455888-3
22283-1
356835-1
240792-1
1320928-6
980371-4
2168083-2
1-18028-2
2119533-3
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
2-1803057-0
8-240641-3
1-2119780-4
1-238011-4
5-1633962-0
455888-1
5-1633730-1
2
1
1
REF REF REF
-
-
-
-
-
-
-
-
-
1
1
-
1
REF REF
-
1
1
1
1
1
-
1
1
-
1
1
1
REF REF
1
1
2
1
2
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
-
1
1
-
1
1
1
1
-
1
1
1
1
-
2
1
1
1
4
2
1
1
1
4
2
1
1
-
4
2
1
1
-
4
1
-
1
-
2
1
-
1
3
2
1
-
1
3
2
1
2
1
-
2
1
2
-
3
1
-
2
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
2
1
1
2
1
2
-
1
1
1
1
1
-6
-5
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
2.45 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPACER, FEEDER
CRIMPER, WIRE LOOSE PIECE
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, BHSC, RoHS (M4 X 25)
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
15JAN2014
CHK
15JAN2014
APVD
15JAN2014
L.GROSS
T.ELBIN
D.STOUGH
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-455888-2
1
1-18028-2
1
2119944-1
1
1-690438-0
2
2168083-1
1
455888-6
2
2079383-4
1
1803096
1
SIMP_22278-9
1
854769-4
1
2119956-1
1
1-2119791-2
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338683-8
4
2168400-1
2
1-2079383-3
1
5018030-1
1
1-811242-0_OLD
1
690753-2
1
18023-9
1
2-2119656-3
1
2161311
1
1-2079383-5
1
2119645
1
2119957-1
1
2119644-4
1
2119085
1
2119092-1
1
1752356-1
2
2079383-5
1
2161328
1
1320908-6
1
2119959-3
1
455888-3
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-6
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533-3
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
2-1803057-0
1
8-240641-3
..
1
ITEM_6
1
1-2119780-4
1
1-238011-4
1
5-1633962-0
1
455888-1
1
5-1633730-1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
2
21045-3
198
178
172
166
164
163
137
136
135
133
120
119
117
96
95
82
79
78
77
74
71
70
69
67
66
63
62
61
60
59
58
56
54
53
52
51
50
49
46
44
41
40
39
38
37
35
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2-1333296-2
DESCRIPTION
PRODUCT SPEC
-
..
1
1901094-3
Ocean Side Feed
Applicator
-
DRAWING NO
2266189
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
37
6
62
6
40
D
38
FEED TYPE
247
39
246
260
44
221
PNEUMATIC
250
2
249
238
13
163
53
166
8
50
2
2
82
34 REF
178
120
52
1
C
1
69
51
70
TERMINAL SUPPORT LOCATION
2
3
SERVO
LATCH PLATE
133
4
164
33
11
2
41
A
77
58
74
19
10
78
B
20
267
21
ITEM 30 LOCATED AT
REAR HOLES
95
9
96
30 REF
1
29 REF
12
29
30mm STROKE
5
213
79
CAM POSITION
28
67
24
30
117 REF
4
66
A
B
1
135
198
SERVO FEEDER
NOT INCLUDED
17.50
0.50
[ 0.689
0.019 ]
REF
8
137
240
6
7
136
56
2
242
259
172
2
243
59
C
2
244
35
7
63
A
245
7 252
D
241
269
13
1
11
11
119
25
27
61
26
23
46
32
34
54
8
1
60
54
10
267 REF
18.00
REF
[ 0.709 ]
1
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
248
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
15JAN2014
CHK
15JAN2014
APVD
15JAN2014
L.GROSS
T.ELBIN
D.STOUGH
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266189
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266189 -2
DESCRIPTION
A
2- 2266189 -5
FINE CRIMP HEIGHT ADJUST
A
7- 2266189 -7
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
2- 2266189 -7
D
6
CRIMP TOOLING KIT
CONVERT TO
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
4
CRIMP
SIZE
WIRE
INSUL
-
-
-
-
-
6.35 mm [.250]
APPLICATOR INSTRUCTIONS
408-10389
SERVO LATCH PLATE
2119951-1
-
8- 2266189 -5
1901094-3
-
SMART APPLICATOR
2161326-1
-
8- 2266189 -4
-
-
2168400-6
-
(QUANTITY 2)
-
-
-
-
-
-
-
PNEUMATIC FEED
2119950-1
1338685-1
5-18022-5
2119641-2
2119799-1
2063440-2
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TE CRIMP SPECIFICATION
PLUG TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
5.40-5.78 mm [.213-.228 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
2113416-1
NONE
-
TERMINALS APPLIED
TE TERMINAL
n
3819707
C1__DWG_PN_1_1
5.84 mm MAX [.230 IN MAX]
-
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TRAMEC TERMINAL
6
C1__DWG_PN_2_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
13
8 AWG
10 AWG
12 AWG
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
3.35+/-0.05 [.132+/-.002]
2.86+/-0.05 [.113+/-.002]
2.57+/-0.05 [.101+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
2.7
8.0
10.9
9
12
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266189 -4
2266189 -5
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
A
-
11
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12
CUT TO LENGTH AT ASSEMBLY
13
REFER TO PRESS MANUAL TO CONFIRM IF WIRE SIZES ARE COMPATIBLE.
AMP 4805 REV 31MAR2000
-
& 242.
6
-
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22
2168083-1
1633782-8
1803078-1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2063440-2
2119091-3
2119740-2
1901094-3
2-1333296-2
PART NO
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
SPACER, PRECISION
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
SHIM, LAMINATE
TAG,IDENTIFICATION
SPACER, FEEDER
CRIMPER, WIRE LOOSE PIECE
DESCRIPTION
2
2168083-1
1
1633782-8
1
1803078-1
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2063440-2
1
2119091-3
1
2119740-2
..
1
1901094-3
1
2-1333296-2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
1
-
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
FEED PAWL
SCR, BHSC, RoHS (M4 X 25)
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PART NO
-77 -27 -25 -22
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
2
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
1
1
1
-
269
267
259
251
250
249
246
244
243
242
241
240
238
221
213
198
178
2
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
1
-
1
-
1
1
-
-
1
1
1
-
2
1
1
-
1
2
1
-
1
-
2
-
1
1
-
-
2
-
1
-
W1__FA_SETTING_3
3
2
-
-
W1__FA_SETTING_2
1
3
2
-
W1__FA_SETTING_1
2
1
3
-
1
2
1
-
1
-
2
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
C1__DWG_PN_4_0
2
1
1
-
1
2
1
-
2
1
2
-
1
2
1
-
-
1
2
-
1
REF
1
-
10
TRAMEC TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
1
1
-
-
-
1
1
-
-
1
1
-
1
REF
-
-
1
-
-
-
1
-
-
-
1
1
-
-
1
1
1
-
4
1
1
-
1
4
1
-
1
1
4
-
TYPE
1
1
1
-
1
-
1
-
1
1
-
-
-
-
1
-
1
REF REF
-
-
TRAMEC TERMINAL
P
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2-2119656-4
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-455888-2
1-18028-2
2119944-1
1-690438-0
2168083-1
455888-6
2079383-4
1803096-1
22278-9
854769-4
2119956-1
1-2119791-2
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
21028-2
1338683-8
1-2079383-3
5018030-1
1-811242-0
690753-2
18023-9
1-2079383-5
2119645-1
2119957-1
2119644-4
1752356-1
2079383-5
2161328-1
1320908-6
2119959-3
455888-3
22283-1
356835-1
240792-1
1320928-6
980371-4
2168083-2
1-18028-2
2119533-3
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
2-1803057-0
8-240641-3
1-2119780-4
1-238011-4
5-1633962-0
455888-1
5-1633730-1
2
1
REF
-
-
-
1
-
-
-
-
-
TERMINAL DATA:
66
-
-
F
F
4.95 mm [.195]
A
PART NUMBERS REQUIRED
-
APPLICATOR DATA
REVISIONS
DIST
-
-
-
LOC
1
DWN
15JAN2014
CHK
15JAN2014
APVD
15JAN2014
L.GROSS
T.ELBIN
D.STOUGH
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2-2119656-4
1
2161312
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-455888-2
1
1-18028-2
1
2119944-1
1
1-690438-0
2
2168083-1
1
455888-6
2
2079383-4
1
1803096
1
SIMP_22278-9
1
854769-4
1
2119956-1
1
1-2119791-2
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
21028-2
1
1338683-8
2
1-2079383-3
1
5018030-1
1
1-811242-0_OLD
1
690753-2
1
18023-9
1
1-2079383-5
1
2119645
1
2119957-1
1
2119644-4
1
1752356-1
2
2079383-5
1
2161328
1
1320908-6
1
2119959-3
1
455888-3
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-6
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533-3
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
2-1803057-0
1
8-240641-3
..
1
ITEM_6
1
1-2119780-4
1
1-238011-4
1
5-1633962-0
1
455888-1
1
5-1633730-1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
COUNTER_994970
172
166
164
163
152
151
145
144
143
141
140
139
137
136
135
133
120
119
117
96
95
82
79
78
77
74
71
70
69
67
66
63
62
61
59
58
56
53
52
51
50
49
41
40
39
38
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
994969-1_GATD
DESCRIPTION
PRODUCT SPEC
-
2
21045-3
Ocean Side Feed
Applicator
-
DRAWING NO
2266189
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
251
62
6
40
145
38
D
246
39
152
7
250
2
249
12
238
A
243
166
8
242
63
53
50
2
6
7
8
17.50
0.50
[ 0.689
0.019 ]
REF
163
34
59
259
136
137
C
82
178
52
172
120
REF
TERMINAL SUPPORT LOCATION
1
1
69
51
56
C
70
2
SERVO
LATCH PLATE
3
1
4
28
5
41
240
133
4
135
198
164
33
A
2
24
30
67
213
A
78
SERVO FEEDER
NOT INCLUDED
66
11
79
B
2
244
7 139
PNEUMATIC
D
2
140
221
FEED TYPE
2
19
10
58
20
267
117 REF
77
74
9
21
95
B
1
12
96
ITEM 30 LOCATED AT
REAR HOLES
241
29
13
269
30
1
11
29
REF
REF
CAM POSITION
30mm STROKE
18.00
REF
[ 0.709 ]
25
151
27
61
26
23
141
32
34
143
8
1
144
143
10
1
119
11
267 REF
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
15JAN2014
CHK
15JAN2014
APVD
15JAN2014
L.GROSS
T.ELBIN
D.STOUGH
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266189
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A