7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2266199 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
SUPERSEDED BY 5-2837021-1
-
2266199 -2
B
2266199 -5
D
FINE CRIMP HEIGHT ADJUST
B
SERVO
LATCH PLATE
B
NON-CRIMP HEIGHT ADJUST
2266199 -7
B
FINE CRIMP HEIGHT ADJUST
A
4
CRIMP TOOLING KIT
4
SERVO
LATCH PLATE 12
NONE
-
SUPERSEDED BY 5-2837021-2
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
2266199 -6
7- 2266199 -7
6
CRIMP
WIRE
INSUL
SIZE
3.60 mm [.142]
APPLICATOR INSTRUCTIONS
408-10389
-
OBSOLETE
-
OBSOLETE
-
-
-
TYPE
-
F
OV
2.59 mm [.102]
-
OBSOLETE
6
APPLICATOR DATA
8
-
-
-
G&H TERMINAL
TERMINAL DATA:
G&H CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
4.70-5.30 mm [.185-.209 IN]
C
-
AFK FEMALE TERMINAL 2.8 X 0.8
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
G&H Spec Rev 10
-
-
INSULATION DIAMETER RANGE
-
1.90-2.90 mm [.075-.114 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1949035-1
G&H TERMINAL
26705.201.185
C1__DWG_PN_1_0
C1__DWG_PN_1_1
1949035-2
26705.201.702
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1949034-1
C1__DWG_PN_2_2
1949034-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1949034-3
C1__DWG_PN_3_3
-
G&H TERMINAL
26657.330.185
6
C1__DWG_PN_4_0
C1__DWG_PN_4_1
26657.201.142
-
C1__DWG_PN_4_2
26657.201.702
-
-
C1__DWG_PN_4_3
-
WIRE
SIZE
2.50mm2
2.25mm2
1.50mm2
B
14
15
14
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.70+/-0.05 [.067+/-.002]
1.60+/-0.05 [.063+/-.002]
1.45+/-0.05 [.057+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
-
9
5.6
-
W1__FA_SETTING_1
6.6
-
W1__FA_SETTING_2
8.1
-
W1__FA_SETTING_3
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
7
2266199
2266199
2266199
2266199
7
8
9
10
11
A
12
-4
-4
-5
-6
14
-
15
11
1
12
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
7
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
AMP 4805 REV 31MAR2000
-
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
FOR MULTIPLE WIRE COMBINATIONS ONLY.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
FOR SINGLE OR DOUBLE WIRE COMBINATIONS.
-
-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
13 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
-
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
-
1
1
1
-77 -7
4.10 .
1
-
-6
1
1
1
-5
1
1
1
1
1
1
-2
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
-1
PART NO
1
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
260
252
250
249
248
247
246
ITEM
NO
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
-
1
REF
1
1
1
1
2
1
3
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
1
1
1
1
1
1
2
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
-
1
1
2
1
-
1
-
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
MR
TE
B1
ECR-18-014427
08SEP2018
TB
TE
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
CHK
21JAN2014
APVD
21JAN2014
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
4-1722335-3
1
1-5018030-0
1
2-1752354-0
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-6
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2-2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085_PRE_REV_K
1
2119092-1
1
1-1752356-7
2
2079383-5
1
2161328
1
1320908-7
1
2119959-4
1
455888-3
1
240792-1
1
1320928-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
7-1633927-3
1
5-240641-9
..
1
ITEM_6
1
2119757-8
1
2-238011-2
1
1-1633963-6
1
455888-1
1
3-1633305-3
245
244
243
242
241
240
239
238
213
198
182
181
180
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
71
67
66
63
62
60
59
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
25
24
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119082-4
TE Connectivity
APPLICATION SPEC
-
1
2119758
DESCRIPTION
PRODUCT SPEC
-
APVD
01FEB2017
21JAN2014
G.BAILEY
DWN
ECR-17-001492
DWN
Y.YIN
DATE
B
PART NO
-
1
DESCRIPTION
-1
1
2
LTR
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
P
2119758-1
2119082-4
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
4-1722335-3
1-5018030-0
2-1752354-0
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-6
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2-2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1-1752356-7
2079383-5
2161328-1
1320908-7
2119959-4
455888-3
240792-1
1320928-2
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
7-1633927-3
5-240641-9
2119757-8
2-238011-2
1-1633963-6
455888-1
3-1633305-3
1
1
1
66
-
1
REVISIONS
DIST
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266199
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
2
247
246
260
44
7 252
245
35
244
7
249
166
50
238
8
242
7
163
82
1
136
137
2
2
2
2
2
6
56
C
3
177
SERVO
LATCH PLATE
1
4
2 176
2
133
4
TERMINAL SUPPORT LOCATION
28
5
41
174
44
2
198
175
182
6
164
A
180
0.5
67
2
213
180 REF
A
24
SERVO FEEDER
NOT INCLUDED
19.0
66
11
33
REF
245 REF
181
135
0.5
34 REF
2
51
1.5
REF
1
52
172
B
D
8
59
240
-
243
63
53
C
-
-
62
39
56
A
APVD
37
38
59
250
DWN
40
239
PNEUMATIC
DATE
HOLDDOWN SET-UP
10
B
30
117 REF
29
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
47
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
13
25
30 REF
29 REF
119
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
21JAN2014
CHK
21JAN2014
APVD
21JAN2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266199
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
REVISION
DESCRIPTION
FEED TYPE
2- 2266199 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2- 2266199 -2
B
2- 2266199 -5
FINE CRIMP HEIGHT ADJUST
B
2- 2266199 -7
FINE CRIMP HEIGHT ADJUST
B
7- 2266199 -7
OBSOLETE
-
FINE CRIMP HEIGHT ADJUST
A
CRIMP TOOLING KIT
OBSOLETE
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
4
-
OBSOLETE
-
OBSOLETE
-
-
-
6
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
3.60 mm [.142]
APPLICATOR INSTRUCTIONS
408-10389
-
TYPE
-
F
OV
2.59 mm [.102]
-
8
-
-
7
G&H TERMINAL
TERMINAL DATA:
-
G&H CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
4.70-5.30 mm [.185-.209 IN]
C
-
AFK FEMALE TERMINAL 2.8 X 0.8
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
G&H Spec Rev 10
-
-
INSULATION DIAMETER RANGE
-
1.90-2.90 mm [.075-.114 IN]
-
-
-
-
-
7
-
TERMINALS APPLIED
TE TERMINAL
1949035-1
1949035-2
WIRE
SIZE
2.50mm2
2.25mm2
1.50mm2
G&H TERMINAL
C1__DWG_PN_1_0
26705.201.185
26705.201.702
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
14
13
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_0
1949034-1
1949034-2
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1949034-3
C1__DWG_PN_3_3
CRIMP HEIGHT
mm [INCH]
13
1.70+/-0.05 [.067+/-.002]
1.60+/-0.05 [.063+/-.002]
1.45+/-0.05 [.057+/-.002]
G&H TERMINAL
26657.330.185
26657.201.142
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.6
6.6
8.1
-
C1__DWG_PN_4_1
-
C1__DWG_PN_4_2
26657.201.702
CRIMP HEIGHT
REFERENCE SETTING
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_3
-
9
-
W1__FA_SETTING_1
6
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266199 -4
2266199 -4
2266199 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
12
13
14
11
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
FOR SINGLE OR DOUBLE WIRE COMBINATIONS.
FOR MULTIPLE WIRE COMBINATIONS ONLY.
-
1
-
1
1
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
1
-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
AMP 4805 REV 31MAR2000
REVISIONS
DIST
A
66
P
LTR
-
PART
NUMBER
6
D
LOC
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-4
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-4
-
251
250
249
246
244
-
ITEM
NO
1
1
1
1
-
1
1
1
1
1
1
-
1
2
-
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
-
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
3
1
-
2
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
21JAN2014
CHK
21JAN2014
APVD
21JAN2014
G.BAILEY
U.GUO
NAME
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
4-1722335-3
1
1-5018030-0
1
2-1752354-0
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
2-2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-6
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
1-1752356-7
2
2079383-5
1
2161328
1
1320908-7
1
2119959-4
1
455888-3
1
240792-1
1
1320928-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
7-1633927-3
1
5-240641-9
..
1
ITEM_6
1
2119757-8
1
2-238011-2
1
1-1633963-6
1
455888-1
1
3-1633305-3
243
242
241
240
239
238
213
198
182
181
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
67
66
63
62
59
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
25
24
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
SIZE
-
1
2119083
TE Connectivity
-
WEIGHT
-
1
2079764
DESCRIPTION
APPLICATION SPEC
-
APVD
-
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PRODUCT SPEC
-
DWN
-
PART NO
Y.YIN
DATE
SEE SHEET 1
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
4-1722335-3
1-5018030-0
2-1752354-0
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2-2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-6
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1-1752356-7
2079383-5
2161328-1
1320908-7
2119959-4
455888-3
240792-1
1320928-2
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
7-1633927-3
5-240641-9
2119757-8
2-238011-2
1-1633963-6
455888-1
3-1633305-3
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 2 of 4)
1
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2266199
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
8
53
249
50
238
A
166
242
2
6
63
7
0.5
34
REF
163
59
82
C
1
52
137
172
1
TERMINAL SUPPORT LOCATION
2
177
51
56
2
SERVO
LATCH PLATE
2
3
176
C
1
4
28
174
5
41
181
240
1.5
REF
8
136
133
4
135
2
140
REF
175
182
198
6 180
164
A
SERVO FEEDER
NOT INCLUDED
19.0
66
11
213
A
50
REF
HOLDDOWN SET-UP
10
30
B
9
117 REF
0.5
67
2
33
24
B
DWN
251
MECHANICAL
D
DATE
29
1
12
241
13
30
REF
REF
29
30mm STROKE
30mm STROKE
142
ITEM 30 LOCATED AT
FRONT HOLES
11
25
CAM POSITIONS
30mm STROKE
1
141
151
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
21JAN2014
CHK
21JAN2014
APVD
21JAN2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266199
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1