7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266213 -1
DESCRIPTION
B
2266213 -2
FINE CRIMP HEIGHT ADJUST
B
2266213 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
B
NON-CRIMP HEIGHT ADJUST
2266213 -7
B
FINE CRIMP HEIGHT ADJUST
B
PNEUMATIC FEED
SERVO
LATCH PLATE
2266213 -6
7- 2266213 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
B
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
1338685-1
2119951-1
-
2161326-1
-
2119949-1
1338685-1
2119950-1
-
-
8- 2266213 -5
8- 2266213 -4
5-18022-5
8- 2266213 -5
8- 2266213 -4
5-18022-5
1338685-1
-
-
5-18022-5
5-18022-5
-
-
-
-
-
-
-
-
2119641-1
2119799-1
CRIMP
WIRE
INSUL
SIZE
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
2168400-6
2168400-6
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
2119799-1
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TYPE
-
F
F
2.03 mm [.080]
3.17 mm [.125]
APPLICATOR INSTRUCTIONS
408-10389
-
HEYCO TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.85-4.56 mm [.151-.180 IN]
C
-
CORD CONN FE 0.105 SLEEVE TERMINAL
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
NONE
-
INSULATION DIAMETER RANGE
6
0.00-3.17 mm [.000-.125 IN]
HEYCO TERMINAL
7405
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113429-1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
2113429-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
-
HEYCO TERMINAL
418034
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
WIRE
SIZE
18 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.34+/-0.05 [.053+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
-
9
8.0
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
-
6
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
7
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
8
9
10
11
A
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
2266213
2266213
2266213
2266213
-
-4
-4
-5
-6
-
& 242.
& 242.
-
& 252.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
6
-
1
1
1
1
1
1
2
-77 -7
1
1
1
1
1
2
-6
1
1
1
1
1
1
2
-5
1
1
1
1
1
1
1
1
1
2
-2
2
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
7-18023-7
-1
PART NO
1
1
1
1
1
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-9
1
2079764
1
2119083
2
7-18023-7
260
252
250
249
248
247
246
245
244
243
242
241
ITEM
NO
1
1
1
1
1
-
1
1
1
1
-
A
1
1
REF
1
1
1
1
1
1
1
1
1
2
1
3
2
1
-
-
4
2
1
1
1
1
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
2
-
-
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
A
PRE-RELEASED
17MAR2014
BH
BH
B
RELEASED
04JUN2014
BH
BH
-
-
-
-
1
1
mm
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
1
-
1
-
-
1
1
1
1
1
1
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
980371-4
2168083-6
455888-5
240641-1
2119956-1
1803159-2
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338683-3
2168400-1
2168083-8
18023-9
2119652-1
2119653-1
1-2119656-7
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
2168083-1
2161328-1
1901091-6
455888-3
22283-1
356835-1
240792-1
3-189124-5
693855-9
2168083-2
1-18028-2
2119533-7
2-690518-4
469542-6
1-2168083-1
1803149-1
2119862-2
2119806-1
3-22280-3
1-356885-4
2119805-3
1-318059-1
1803144-1
5-240641-2
2-690468-5
1803080-6
238011-9
1803145-1
455888-9
1803022-2
-
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
2
1
1
2
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
-
1
-
2
-
-
1
2
1
-
-
4
2
-
-
1
4
2
-
1
1
4
2
1
1
-
4
2
1
-
-
3
2
1
-
1
3
2
1
2
1
3
2
1
2
1
-
1
1
2
-
1
1
-
2
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
128.26 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
ATLANTIC VERSION
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
REVISIONS
DIST
2063440-1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
DEPRESSOR, DUAL WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, SKT HD CAP, RoHS, M3 X 8.0
HEX HEAD, FLANGED, M5 x 8mm LONG
PLATE, REAR STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
HOLD DOWN, TERMINAL
REAR FLOATING SHEAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL
SPACER
DEPRESSOR SHEAR, REAR
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, DUAL WIRE
SPACER, CRIMPER
CRIMPER, DUAL WIRE
DWN
17MAR2014
CHK
17MAR2014
APVD
17MAR2014
BOB HIGMAN
G.BAILEY
G.BAILEY
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
356885-4
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-22281-8
1
1-18028-2
1
980371-4
1
2168083-6
1
455888-5
1
240641-1
1
2119956-1
1
1803159-2
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
1338683-3
4
2168400-1
2
2168083-8
3
18023-9
1
2119652
1
2119653
1
1-2119656-7
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085
1
2119092-1
4
2168083-1
1
2161328
1
1901091-6
1
455888-3
2
22283-1
1
356835-1
1
240792-1
1
3-189124-5
1
693855-9
1
2168083-2
1
1-18028-2
1
2119533-7
1
2-690518-4
1
469542-6
2
1-2168083-1
1
1803149-1
1
2119862-2
2
2119806
2
SIMP_3-22280-3
1
1-356885-4
1
2119805-3
1
1-318059-1
1
1803144-1
1
5-240641-2
1
2-690468-5
1
1803080-6
1
238011-9
1
1803145-1
1
455888-9
1
1803022-2
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2063440-1
240
239
238
237
213
198
172
166
164
163
137
136
135
133
121
119
94
93
82
81
71
70
67
66
63
62
61
60
59
56
54
53
49
48
47
46
44
41
40
39
38
37
35
33
32
29
28
27
26
25
24
23
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119580-1
DESCRIPTION
PRODUCT SPEC
-
2
2168400-6
Ocean Side Feed
Applicator
-
DRAWING NO
2266213
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
D
239
PNEUMATIC
59
38
56
39
2
238
246
44
7 252
245
35
244
166
8
242
81
7
82
1
136
1
D
2
2
2
2
2
6
2
137
C
70
3
172
4
SERVO
LATCH PLATE
41
133
4
135
17
66
164
A
67
A
241
13
14
10
94
117 REF
12
213
24
SERVO FEEDER
NOT INCLUDED
2
11
33
23
237
19
20
26
25
12
61
241
13
27
1
ITEM 30 LOCATED AT
FRONT HOLES
24 REF
1
30mm STROKE
119
29
121
93
32
46
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
GUIDE_BY_STR
248
48
23 REF
11
11
30mm STROKE
47
15
54
9
CAM POSITIONS
B
16
21
30mm STROKE
28
5
198
B
-
18
163
59
240
-
-
243
63
6
247
260
7
53
C
APVD
40
249
A
SEE SHEET 1
DWN
62
6
250
DATE
37
6
A
DESCRIPTION
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
17MAR2014
CHK
17MAR2014
APVD
17MAR2014
BOB HIGMAN
G.BAILEY
G.BAILEY
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266213
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266213 -1
DESCRIPTION
B
2- 2266213 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
2- 2266213 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2266213 -5
B
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266213 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
3.17 mm [.125]
APPLICATOR INSTRUCTIONS
408-10389
2119950-1
1338685-1
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2266213 -5
8- 2266213 -4
1338685-1
2119951-1
5-18022-5
-
2161326-1
8- 2266213 -5
-
2119949-1
8- 2266213 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
TYPE
-
-
-
HEYCO TERMINAL
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.85-4.56 mm [.151-.180 IN]
C
-
CORD CONN FE 0.105 SLEEVE TERMINAL
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
NONE
-
-
INSULATION DIAMETER RANGE
-
0.00-3.17 mm [.000-.125 IN]
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113429-1
-
HEYCO TERMINAL
C1__DWG_PN_1_0
7405
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
2113429-2
HEYCO TERMINAL
C1__DWG_PN_3_1
-
C1__DWG_PN_4_0
418034
-
6
C1__DWG_PN_4_1
-
WIRE
SIZE
18 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.34+/-0.05 [.053+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
8.0
-
9
-
W1__FA_SETTING_1
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266213 -4
2266213 -4
2266213 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
11
A
-
& 152.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
6
-
1
1
1
1
1
2
-
1
1
1
1
1
2
2
-
1
1
1
1
1
1
1
2
-
1
1
1
1
1
2
1
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
2
7-18023-7
2
2168400-6
1
2119580-1
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
251
250
249
246
244
243
242
241
240
239
-
1
1
1
-
1
1
1
1
-
-
1
1
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
1
-
1
1
-
-
2
1
REF
-
-
-
1
1
-
1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-8
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
980371-4
2168083-6
455888-5
240641-1
2119956-1
1803159-2
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
1338683-3
2168083-8
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2168083-1
2161328-1
1901091-6
455888-3
22283-1
356835-1
240792-1
3-189124-5
693855-9
2168083-2
1-18028-2
2119533-7
2-690518-4
469542-6
1-2168083-1
1803149-1
2119862-2
2119806-1
3-22280-3
1-356885-4
2119805-3
1-318059-1
1803144-1
5-240641-2
2-690468-5
1803080-6
238011-9
1803145-1
455888-9
1803022-2
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
2
1
1
2
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
1
1
1
1
2
-
1
1
2
1
-
1
1
2
-
-
1
1
2
-
2
1
-
2
3
2
-
-
1
3
2
-
2
1
3
2
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
DEPRESSOR, DUAL WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, SKT HD CAP, RoHS, M3 X 8.0
HEX HEAD, FLANGED, M5 x 8mm LONG
PLATE, REAR STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
HOLD DOWN, TERMINAL
REAR FLOATING SHEAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL
SPACER
DEPRESSOR SHEAR, REAR
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, DUAL WIRE
SPACER, CRIMPER
CRIMPER, DUAL WIRE
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
AMP 4805 REV 31MAR2000
-
& 242.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
6
66
-
2063440-1
-
TERMINAL DATA:
A
PART NUMBERS REQUIRED
F
F
2.03 mm [.080]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
DWN
17MAR2014
CHK
17MAR2014
APVD
17MAR2014
BOB HIGMAN
G.BAILEY
G.BAILEY
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-8
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-22281-8
1
1-18028-2
1
980371-4
1
2168083-6
1
455888-5
1
240641-1
1
2119956-1
1
1803159-2
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
1338683-3
2
2168083-8
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
4
2168083-1
1
2161328
1
1901091-6
1
455888-3
2
22283-1
1
356835-1
1
240792-1
1
3-189124-5
1
693855-9
1
2168083-2
1
1-18028-2
1
2119533-7
1
2-690518-4
1
469542-6
2
1-2168083-1
1
1803149-1
1
2119862-2
2
2119806
2
SIMP_3-22280-3
1
1-356885-4
1
2119805-3
1
1-318059-1
1
1803144-1
1
5-240641-2
1
2-690468-5
1
1803080-6
1
238011-9
1
1803145-1
1
455888-9
1
1803022-2
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119740-2
238
237
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
119
94
93
82
81
71
70
67
66
63
62
61
59
56
53
49
48
41
40
39
38
33
32
29
28
27
26
25
24
23
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
356885-4
DESCRIPTION
PRODUCT SPEC
-
1
2063440-1
Ocean Side Feed
Applicator
-
DRAWING NO
2266213
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
DWN
APVD
-
-
-
251
MECHANICAL
62
6
40
A
D
DATE
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
53
249
6
238
A
8
166
242
2
6
63
81
18
163
7
59
82
136
1
137
C
1
2
C
70
172
3
4
28
SERVO
LATCH PLATE
5
240
133
4
135
12
198
164
17
66
241
2
33
A
SERVO FEEDER
NOT INCLUDED
26
237
19
10
16
20
21
25
117 REF
14
213
A
23
13
67
11
24
94
B
41
143
9
61
B
15
1
12
241
13
27
1
ITEM 30 LOCATED AT
FRONT HOLES
11
CAM POSITIONS
30mm STROKE
24
30mm STROKE
30mm STROKE
142
REF
23
REF
29
151
121
93
32
141
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
GUIDE_BY_STR
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
17MAR2014
CHK
17MAR2014
APVD
17MAR2014
BOB HIGMAN
G.BAILEY
G.BAILEY
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266213
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B