7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
DESCRIPTION
REVISION
2266224 -1
B
2266224 -2
FINE CRIMP HEIGHT ADJUST
B
2266224 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
B
NON-CRIMP HEIGHT ADJUST
2266224 -7
B
FINE CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
2266224 -6
7- 2266224 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
B
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
-
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
1338685-1
2119951-1
-
2161326-1
-
2119949-1
1338685-1
2119950-1
5-18022-5
8- 2266224 -5
8- 2266224 -4
5-18022-5
8- 2266224 -5
8- 2266224 -4
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
2119799-1
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
2119641-1
1.90 mm [.075]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
6
-
-
-
-
-
-
TYPE
-
-
MOLEX TERMINAL
TERMINAL DATA:
MOLEX CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
2.50-3.00 mm [.098-.118 IN]
C
-
BOARD IN CONNECTOR CRIM PIN
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
63861-2000 Rev A
-
-
INSULATION DIAMETER RANGE
-
1.30-1.78 mm [.051-.070 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113438-1
MOLEX TERMINAL
50097-8000
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
6
MOLEX TERMINAL
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
-
WIRE
SIZE
20 AWG
22 AWG
24 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
0.97+/-0.05 [.038+/-.002]
0.865+/-0.035 [.034+/-.001]
0.795+/-0.035 [.031+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
-
9
7.7
-
W1__FA_SETTING_1
9.8
-
W1__FA_SETTING_2
9.4
-
W1__FA_SETTING_3
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
6
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266224
2266224
2266224
2266224
-4
-4
-5
-6
7
8
9
10
11
A
12
1
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
-
-77 -7
4.83 .
1
-
-6
1
-
-5
1
1
-2
-
2119957-2
8-21084-0
2119640-1
-1
PART NO
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
260
252
250
ITEM
NO
1
1
1
1
-
A
1
1
1
1
1
1
1
REF
1
1
1
1
1
1
2
1
3
1
4
2
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
-
-
1
1
-
1
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
2
1
2
-
-
-
-
-
-
1
1
1
1
-
1
-
-
-
1
2
1
1
66
P
LTR
-
-
-
1
-
-
1
-
1
REF REF
1
-
1
-
REF REF
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
2
1
2
-
2
1
-
1
3
1
3
1
-
1
-
-
1
-
4
1
4
2
4
2
1
2
1
1
1
1
1
1
1
-
1
-
-
1
-
-
-
-
1
-
1
-
1
1
1
1
1
-
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
-
-
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
-6
1
-5
-2
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
YY
UG
2
REVISED ITEM 1 2 3 8
24MAR2014
YY
UG
A
RELEASED
04APR2014
YY
UG
B
ECR-16-001748
04FEB2016
JH
CT
PART NO
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
GUARD, FRONT CHIP
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 8.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 10
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
25FEB2014
CHK
25FEB2014
APVD
25FEB2014
Y.YIN
G.BAILEY
U.GUO
WEIGHT
NAME
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-8
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
318563-1
1
455888-4
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
2
2168083-2
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085
1
2119092-1
1
1752356-3
2
2079383-5
1
2161328
1
1320908-3
1
2119959-1
1
1320928-2
1
1-2168083-0
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
7-1633927-6
..
1
ITEM_7
..
1
ITEM_6
1
2119757-3
1
238011-7
1
8-2119582-0
1
455888-4
1
1-456402-0
249
248
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
117
89
82
71
70
69
67
66
63
62
60
59
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
SIZE
-
1
2119641-1
TE Connectivity
-
-
1
2079988_GATD
DESCRIPTION
APPLICATION SPEC
-
APVD
25FEB2014
-1
1
DWN
DEVELOPMENT
1
-
DATE
1
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DESCRIPTION
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
318563-1
455888-4
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
2168083-2
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-3
2079383-5
2161328-1
1320908-3
2119959-1
1320928-2
1-2168083-0
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
7-1633927-6
2119757-3
238011-7
8-2119582-0
455888-4
1-456402-0
-
REF REF REF REF
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
REVISIONS
DIST
2063440-1
F
F
1.40 mm [.055]
1
PART NUMBERS REQUIRED
-
APPLICATOR DATA
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
Ocean Side Feed
Applicator
-
DRAWING NO
2266224
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
A
D
56
2
247
246
260
44
7 252
245
35
244
7
63
238
166
2
242
8
2
2
6
0.0
8
34 REF
82
1
137
C
1
172
SERVO
LATCH PLATE
TERMINAL SUPPORT LOCATION
2
52
56
3
1
51
4
70
69
133
4
REF
50
136
5
41
135
198
66
11
2
164
A
67
213
33
24
SERVO FEEDER
NOT INCLUDED
B
2
163
59
240
2
243
53
C
-
D
39
249
A
-
-
40
38
250
APVD
62
6
59
PNEUMATIC
DWN
37
6
239
DATE
10
A
19
117 REF
9
20
30
B
12
21
29
1
241
13
1
11
ITEM 30 LOCATED AT
FRONT HOLES
CAM POSITIONS
11
34
46
47
32
54
8
1
60
30mm STROKE
30mm STROKE
30mm STROKE
30 REF
29 REF
54
10
89
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
25FEB2014
CHK
25FEB2014
APVD
25FEB2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266224
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266224 -1
DESCRIPTION
B
2- 2266224 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
2- 2266224 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
PNEUMATIC
2- 2266224 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266224 -7
APPLICATOR STYLE CONVERSION CHART
-
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
5-18022-5
-
8- 2266224 -5
8- 2266224 -4
1338685-1
5-18022-5
-
8- 2266224 -5
-
8- 2266224 -4
1338685-1
5-18022-5
1338685-1
5-18022-5
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
-
2168400-6
2168400-6
-
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
6
2063440-1
-
-
-
-
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
-
MOLEX TERMINAL
TERMINAL DATA:
MOLEX CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
2.50-3.00 mm [.098-.118 IN]
C
-
BOARD IN CONNECTOR CRIM PIN
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
63861-2000 Rev A
-
-
INSULATION DIAMETER RANGE
-
1.30-1.78 mm [.051-.070 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113438-1
-
MOLEX TERMINAL
C1__DWG_PN_1_0
50097-8000
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
MOLEX TERMINAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
-
WIRE
SIZE
20 AWG
22 AWG
24 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
0.97+/-0.05 [.038+/-.002]
0.865+/-0.035 [.034+/-.001]
0.795+/-0.035 [.031+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
7.7
9.8
9.4
-
9
-
6
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266224 -4
2266224 -4
2266224 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
-
1
-
1
1
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
-
1
1
1
1
-77 -27 -25 -22 -21
2119782-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
DESCRIPTION
1
2119782
251
ITEM
NO
P
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
1
1
-
-
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
2
-
-
-
-
-
-
-
1
1
-
-
1
-
-
-
1
2
1
REF
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
2119640-1
2079988-1
1-22279-3
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
318563-1
455888-4
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
2168083-2
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1752356-3
2079383-5
2161328-1
1320908-3
2119959-1
1320928-2
1-2168083-0
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
7-1633927-6
2119757-3
238011-7
8-2119582-0
455888-4
1-456402-0
1
1
1
1
1
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
4
1
4
-
4
-
1
-
1
1
1
1
1
1
1
-
1
-
-
1
-
-
1
REF
-
-
1
-
-
REF
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
2
1
2
1
2
1
3
1
3
-
3
-
-
1
-
2
1
2
1
2
1
1
1
1
1
1
1
-
1
-
-
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
-
-
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
1
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
3
1
1
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
DWN
25FEB2014
CHK
25FEB2014
APVD
25FEB2014
Y.YIN
G.BAILEY
U.GUO
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
1-22279-3_SIMP
1
2119082-8
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
318563-1
1
455888-4
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
2
2168083-2
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1752356-3
2
2079383-5
1
2161328
1
1320908-3
1
2119959-1
1
1320928-2
1
1-2168083-0
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
7-1633927-6
..
1
ITEM_7
..
1
ITEM_6
1
2119757-3
1
238011-7
1
8-2119582-0
1
455888-4
1
1-456402-0
250
249
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
89
82
71
70
69
67
66
63
62
59
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
2079988_GATD
TE Connectivity
APPLICATION SPEC
-
1
2119640-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
GUARD, FRONT CHIP
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 8.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 10
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
AMP 4805 REV 31MAR2000
-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
66
2063440-1
-
1.90 mm [.075]
A
PART NUMBERS REQUIRED
F
F
1.40 mm [.055]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266224
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
251
40
A
D
62
6
145
38
239
246
39
59
7
56
140
152
250
249
8
238
A
2
2
243
53
2
D
244
7 139
PNEUMATIC
2
50
163
166
242
2
6
0.0
REF
8
63
34
59
REF
136
82
137
C
172
52
56
51
1
TERMINAL SUPPORT LOCATION
1
C
2
SERVO
LATCH PLATE
1
4
70
69
5
240
133
4
41
135
11
198
2
164
66
67
A
33
19
10
30
SERVO FEEDER
NOT INCLUDED
213
A
24
B
3
1
12
21
29
117 REF
9
20
B
241
13
1
11
ITEM 30 LOCATED AT
FRONT HOLES
30
CAM POSITIONS
30mm STROKE
29
REF
30mm STROKE
30mm STROKE
141
142
REF
32
34
143
8
1
144
143
10
1
89
11
151
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
25FEB2014
CHK
25FEB2014
APVD
25FEB2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266224
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B