8-2266228-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266228 -1 DESCRIPTION A FINE CRIMP HEIGHT ADJUST 2266228 -2 A MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2266228 -7 A FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT 1338685-1 - - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - 8- 2266228 -4 5-18022-5 8- 2266228 -5 8- 2266228 -4 5-18022-5 5-18022-5 - - - - 8- 2266228 -5 - - - 5-18022-5 1338685-1 - - - - 2161326-1 MECHANICAL FEED NONE 2161326-1 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST A A SERVO LATCH PLATE PNEUMATIC CRIMP WIRE INSUL SIZE 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2119641-1 - - - - - - - 2119799-1 2.54 mm [.100] APPLICATOR INSTRUCTIONS 408-10389 1-1752354-6 - 1-1752354-6 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - 2063440-1 6 - - - - - - - - - - - TYPE - - - YAZAKI TERMINAL TERMINAL DATA: TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 4.75-5.51 mm [.187-.217 IN] C TERMINAL APPLICATION SPECIFICATION 72-WT10-2218-4 Rev WA 2065 n - WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION - - YAZAKI TERMINAL 7116-1180 C1__DWG_PN_1_0 C1__DWG_PN_1_1 - INSULATION DIAMETER RANGE - 1.25-2.10 mm [.049-.083 IN] - 13 - - - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL 1572410-1 n 4.75-5.51 mm [.187-.217 IN] 1.25-2.10 mm [.049-.083 IN] - HULANE CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - HULANE TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 YAZAKI TERMINAL TE TERMINAL 2318375-1 C1__DWG_PN_4_0 C1__DWG_PN_2_1 HULANE TERMINAL 6617002BSS C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - HULANE TERMINAL 6 C1__DWG_PN_4_0 - WIRE SIZE 0.50mm2 0.30mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.90+/-0.05 [.035+/-.002] 0.85+/-0.05 [.033+/-.002] CRIMP HEIGHT REFERENCE SETTING 5.7 W1__DWG_CRIMP_HT_1 6.3 W1__DWG_CRIMP_HT_2 9 WIRE SIZE W1__FA_SETTING_1 0.50mm2 0.30mm2 W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.90+/-0.05 [.035+/-.002] 0.85+/-0.05 [.033+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 - 9 5.7 - W1__FA_SETTING_1 6.3 - W1__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 13 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266228 2266228 2266228 2266228 THE CUSTOMER ACKNOWLEDGES THAT THE TERMINAL MANUFACTURER’S CRIMP SPECIFICATIONS IN ADDITION THE CUSTOMER ACKNOWLEDGES THAT TE HAS CALCULATED CRIMP PRODUCT THATAND MAY NOT EXACTLY MATCH THE TERMINAL MANUFACTURER’S ACCEPTED PRACTICES TO DESIGN TERMINATION TOOLING FOR NON-TE PRODUCTS. HOWEVER, - ARE UNKNOWN. SPECIFICATIONS FOR THIS SPECIFICATIONS. TE USES 6 TE EXPRESSLY TE AND SHALL HOLD TEIT HARMLESS FROM ALL CLAIMS, DEMANDS, LOSSES, EXPENSES AND FROM THE USE OF THIS TOOLING ON NON-TE PRODUCTS. 7 - LIABILITIES RESULTING - 8 9 10 11 A 12 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37,180 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 242. & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. & 242. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - 1 - -77 -7 1 - -6 1 - -5 1 1 1 1 -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 -1 PART NO 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DESCRIPTION 1 1 1 1 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 260 252 250 249 248 ITEM NO 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 3 1 4 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 66 P LTR 1 1 1 - 1 1 1 2 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 4 1 1 - 1 4 1 - 1 1 4 1 1 1 - 1 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 1 - 1 - - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 YY UG A RELEASED 26MAR2014 YY UG ECR-17-011854 15AUG2017 RS LZ mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 06MAR2014 CHK 06MAR2014 APVD 06MAR2014 G.BAILEY U.GUO - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119758 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1_OLD 1 2119740-2 .. 1 1901094-3 1 1-1752354-6 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-5 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-3 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 6-1333202-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 2-238011-2 1 1-2119582-0 1 455888-8 1 3-456403-7 247 246 245 244 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 67 66 63 62 60 59 56 54 52 51 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 1-22279-3_SIMP TE Connectivity APPLICATION SPEC - 1 2119798-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN Y.YIN APVD 06MAR2014 PART NO - DWN DEVELOPMENT -1 1 DATE 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - DESCRIPTION 2119798-1 1-22279-3 2119758-1 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-6 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1901681-5 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2119085-1 2119092-1 1752356-3 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 6-1333202-1 2119757-8 2-238011-2 1-2119582-0 455888-8 3-456403-7 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 4.90 . Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - ATLANTIC VERSION AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - DISCLAIMS ANY AND ALL WARRANTIES THAT THE TOOLING WILL RELIABLY APPLY NON-TE PRODUCTS, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. TE DOES NOT WARRANT THAT THE TOOLING WILL RELIABLY APPLY SUCH PRODUCTS. THE CUSTOMER TE SHALL NOT BE RESPONSIBLE, AND THE PURCHASER ASSUMES ALL RESPONSIBILITY AND LIABILITY, FOR THE PERFORMANCE OF TERMINATED ASSEMBLIES USING SUCH TOOLING. THE CUSTOMERPURCHASER EXPRESSLY INDEMNIFIES -4 -4 -5 -6 A 2063440-1 F F 1.57 mm [.062] REVISIONS DIST A1 6 APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2266228 -6 7- 2266228 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2266228 -5 APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 Ocean Side Feed Applicator - DRAWING NO 2266228 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 2 247 246 260 44 7 252 245 35 244 7 249 166 8 238 242 2 2 2 2 2 0.0 6 8 82 1 136 34 REF C 2 172 3 177 56 SERVO LATCH PLATE 1 4 2 176 2 133 4 TERMINAL SUPPORT LOCATION 28 5 41 174 44 52 135 2 198 6 164 175 18.0 # 0.5 66 180 2 67 11 213 33 24 SERVO FEEDER NOT INCLUDED 117 REF 10 A 180 REF HOLDDOWN SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 47 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 REF 245 REF 51 A 30mm STROKE REF 1 137 B D 163 59 240 - 243 63 C - - 62 39 56 A APVD 37 38 59 PNEUMATIC DWN 40 239 250 DATE A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 06MAR2014 CHK 06MAR2014 APVD 06MAR2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266228 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION 2- 2266228 -1 A CONVERT TO FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266228 -5 A FINE CRIMP HEIGHT ADJUST MECHANICAL FEED 2- 2266228 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT 2161326-1 - 8- 2266228 -5 8- 2266228 -4 1338685-1 5-18022-5 1338685-1 - - 5-18022-5 - 2119950-1 - 8- 2266228 -4 - 2119949-1 PNEUMATIC FEED 8- 2266228 -5 1338685-1 2161326-1 MECHANICAL FEED 5-18022-5 - 2119951-1 SMART APPLICATOR - 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR PNEUMATIC CRIMP WIRE INSUL SIZE 5-18022-5 - - - - - 2119641-2 2119799-1 2.54 mm [.100] APPLICATOR INSTRUCTIONS 408-10389 1901094-3 1-1752354-6 - - 2119653-2 - 1901094-3 1-1752354-6 - - 2119653-2 2168400-6 2168400-6 - 2119641-2 - - (QUANTITY 2) - 6 - - - 2063440-1 - - - - - 2119799-1 - (QUANTITY 2) - - - - - - TYPE - - - YAZAKI TERMINAL TERMINAL DATA: TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 4.75-5.51 mm [.187-.217 IN] C TERMINAL APPLICATION SPECIFICATION - YAZAKI CRIMP SPECIFICATION 72-WT10-2218-4 Rev WA 2065 n - WIRE STRIP LENGTH 1.25-2.10 mm [.049-.083 IN] TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL 1572410-1 7116-1180 C1__DWG_PN_1_1 - INSULATION DIAMETER RANGE - 1.25-2.10 mm [.049-.083 IN] - 12 - TERMINALS APPLIED YAZAKI TERMINAL C1__DWG_PN_1_0 n 4.75-5.51 mm [.187-.217 IN] - - HULANE CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - HULANE TERMINAL TERMINAL DATA: C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 YAZAKI TERMINAL TE TERMINAL 2318375-1 C1__DWG_PN_4_0 C1__DWG_PN_2_1 - HULANE TERMINAL 6617002BSS C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 HULANE TERMINAL - C1__DWG_PN_4_0 - WIRE SIZE 0.50mm2 0.30mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.90+/-0.05 [.035+/-.002] 0.85+/-0.05 [.033+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 5.7 6.3 - 9 WIRE SIZE W1__FA_SETTING_1 W1__FA_SETTING_2 0.50mm2 0.30mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.90+/-0.05 [.035+/-.002] 0.85+/-0.05 [.033+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 - 9 5.7 - 6.3 - 6 W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 B 2 - RECOMMENDED SPARE PARTS 12 GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266228 -4 2266228 -4 2266228 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. & 242. THE CUSTOMER ACKNOWLEDGES THAT THE TERMINAL MANUFACTURER’S CRIMP SPECIFICATIONS IN ADDITION THE CUSTOMER ACKNOWLEDGES THAT TE HAS CALCULATED CRIMP PRODUCT THATAND MAY NOT EXACTLY MATCH THE TERMINAL MANUFACTURER’S ACCEPTED PRACTICES TO DESIGN TERMINATION TOOLING FOR NON-TE PRODUCTS. HOWEVER, - ARE UNKNOWN. SPECIFICATIONS FOR THIS SPECIFICATIONS. TE USES - TE EXPRESSLY - DISCLAIMS ANY AND ALL WARRANTIES THAT THE TOOLING WILL RELIABLY APPLY NON-TE PRODUCTS, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. TE DOES NOT WARRANT THAT THE TOOLING WILL RELIABLY APPLY SUCH PRODUCTS. THE CUSTOMER TE SHALL NOT BE RESPONSIBLE, AND THE PURCHASER ASSUMES ALL RESPONSIBILITY AND LIABILITY, FOR THE PERFORMANCE OF TERMINATED ASSEMBLIES USING SUCH TOOLING. THE CUSTOMERPURCHASER EXPRESSLY INDEMNIFIES TE AND SHALL HOLD TEIT HARMLESS FROM ALL CLAIMS, DEMANDS, LOSSES, EXPENSES AND FROM THE USE OF THIS TOOLING ON NON-TE PRODUCTS. - LIABILITIES RESULTING - 1 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 1 - 1 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - 1 - 1 - 1 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD - 251 250 249 ITEM NO 66 P Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 1 1 - 1 1 1 LTR DESCRIPTION DATE SEE SHEET 1 1 1 1 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1-22279-3 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-6 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-5018030-0 1901681-5 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-4 1752356-3 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 6-1333202-1 2119757-8 2-238011-2 1-2119582-0 455888-8 3-456403-7 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 3 1 - 1 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - DWN 06MAR2014 CHK 06MAR2014 APVD 06MAR2014 Y.YIN G.BAILEY U.GUO - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1_OLD 1 2119740-2 .. 1 1901094-3 1 1-1752354-6 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1901681-5 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 1752356-3 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 6-1333202-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 2-238011-2 1 1-2119582-0 1 455888-8 1 3-456403-7 246 244 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 67 66 63 62 59 56 52 51 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-4 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 A 2063440-1 F F 1.57 mm [.062] REVISIONS DIST - 6 APPLICATOR DATA LOC 1 PART NUMBERS REQUIRED PNEUMATIC FEED MECHANICAL SERVO LATCH PLATE 7- 2266228 -7 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST 2- 2266228 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2266228 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 63 238 0.0 REF 8 163 34 59 82 136 1 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 1 REF TERMINAL SUPPORT LOCATION 2 3 C 1 4 28 174 5 41 52 240 133 4 135 2 140 175 REF 51 198 164 2 67 11 A 33 SERVO FEEDER NOT INCLUDED 213 A 24 180 19 10 30 18.0 # 0.5 66 6 180 B DWN 251 MECHANICAL D DATE REF HOLDDOWN SET-UP 20 21 117 REF B 9 29 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 06MAR2014 CHK 06MAR2014 APVD 06MAR2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266228 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1