7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266255 -1
DESCRIPTION
A
FINE CRIMP HEIGHT ADJUST
2266255 -5
A
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
SERVO
LATCH PLATE 12
2266255 -6
A
NON-CRIMP HEIGHT ADJUST
2266255 -7
A
FINE CRIMP HEIGHT ADJUST
7- 2266255 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2266255 -2
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
2119950-1
1338683-8
2161326-1
-
2119951-1
-
2119949-1
1338683-8
2119951-1
-
2161326-1
-
2119949-1
1338683-8
2119950-1
5-18022-5
8- 2266255 -5
8- 2266255 -4
5-18022-5
8- 2266255 -5
8- 2266255 -4
5-18022-5
1338683-8
-
5-18022-5
-
-
2119641-1
2119799-1
CRIMP
WIRE
INSUL
SIZE
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
2168400-6
2168400-6
-
(QUANTITY 2)
-
-
2119799-1
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
-
-
-
-
-
-
TYPE
-
F
O
1.78 mm [.070]
4.32 mm [.170]
APPLICATOR INSTRUCTIONS
408-10389
-
XENIA TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
3.27-4.03 mm [.129-.159 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
TE CRIMP SPECIFICATION
TERMINAL
TERMINAL NAME:
n
NONE
-
-
INSULATION DIAMETER RANGE
6
2.4mm MAX [.094 IN MAX]
XENIA TERMINAL
938746-18
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113446-1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
2113447-1
-
XENIA SEAL
949600-85
C1__DWG_PN_3_0
C1__DWG_PN_3_1
15
C1__DWG_PN_4_0
C1__DWG_PN_4_1
-
WIRE
SIZE
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.20+/-0.05 [.047+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
-
9
9.6
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
-
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
7
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
8
9
10
11
A
12
13
14
15
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
2266255
2266255
2266255
2266255
-
-4
-4
-5
-6
-
& 242.
1
& 242.
& 252.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
CUT TO LENGTH AT ASSEMBLY.
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
REVISIONS
DIST
A
66
P
LTR
6
-
1
1
1
1
1
1
-77 -7
1
1
1
1
1
-6
1
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
1
-2
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-2
2079764-1
2119083-1
-1
PART NO
1
1
1
1
1
DESCRIPTION
DATE
DWN
APVD
1
DEVELOPMENT
11APR2014
YY
UG
A
RELEASED
08MAY2014
YY
UG
2063440-1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-2
1
2079764
1
2119083
260
252
250
249
248
247
246
245
244
243
242
ITEM
NO
1
1
1
1
-
1
1
1
1
-
1
1
REF
1
1
2
1
1
1
1
1
2
1
3
2
1
-
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
-
-
-
1
ATLANTIC VERSION
mm
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
1
-
1
-
-
1
1
1
1
1
1
1
-
-
-
7-18023-7
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
1-690438-0
2168083-1
2168083-6
455888-6
7-240641-1
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338683-3
2168400-1
1-2168083-2
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
2168083-1
1901091-7
22283-1
356835-1
240792-3
2-189124-6
980371-4
2168083-2
1-18028-2
2119533-1
690463-1
1-2168083-1
2-690464-0
2119862-1
2119806-1
3-22280-3
2-1633919-4
690468-1
238009-8
1-1633965-4
1-455888-2
2-456404-5
1
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
-
1
1
1
1
-
1
1
-
1
-
1
1
-
1
1
-
1
-
-
-
-
1
1
1
-
-
-
1
1
-
1
1
1
1
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
2
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
2
2
1
1
1
2
2
1
1
1
2
1
1
1
-
2
2
1
-
2
3
2
1
-
1
3
2
-
2
1
3
1
1
2
1
2
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
1
-
1
REF REF
2
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
4.55 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 25
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, SKT HD CAP, RoHS, M3 X 8.0
PLATE, REAR STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
ANVIL, COMBINATION
DEPRESSOR SHEAR, REAR
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
11APR2014
CHK
11APR2014
APVD
11APR2014
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2063440-1
1
356885-4
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
SIMP_1-22281-8
1
2119944-1
1
1-690438-0
2
2168083-1
1
2168083-6
1
455888-6
1
7-240641-1
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
1338683-3
2
2168400-1
2
1-2168083-2
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085
1
2119092-1
2
2168083-1
1
1901091-7
2
SIMP_22283-1
1
356835-1
1
240792-3
1
2-189124-6
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
690463-1
2
1-2168083-1
1
2-690464-0
1
2119862
1
2119806
1
SIMP_3-22280-3
..
1
ITEM_10
..
1
ITEM_9
1
2-1633919-4
..
1
ITEM_7
1
690468-1
..
1
ITEM_5
1
238009-8
1
1-1633965-4
1
1-455888-2
1
2-456404-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119580-1
241
240
239
238
237
213
198
172
166
164
163
137
136
135
133
121
117
96
95
93
82
81
71
67
66
63
62
61
60
59
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
33
29
27
26
25
24
23
21
20
19
17
16
15
14
13
12
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
2
2168400-6
DESCRIPTION
PRODUCT SPEC
-
1
7-18023-7
Ocean Side Feed
Applicator
-
DRAWING NO
2266255
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
6
6
A
D
239
PNEUMATIC
DATE
SEE SHEET 1
DWN
APVD
-
-
-
37
62
40
59
38
56
39
250
DESCRIPTION
2
249
44
7 252
245
35
244
A
53
63
6
238
246
260
7
15
247
81
163
D
2
2
2
2
243
166
8
242
2
6
50
59
82
136
1
137
C
172
3
1
4
51
SERVO
LATCH PLATE
133
4
41
135
198
17
66
A
164
95
2
SERVO FEEDER
NOT INCLUDED
11
13
237
15
19
10
B
16
20
23
117 REF
241
213
A
24
12
67
96
33
B
C
2
52
56
240
1
14
21
54
26
ITEM 30 LOCATED AT
FRONT HOLES
25
27
CAM POSITIONS
61
30mm STROKE
30mm STROKE
30mm STROKE
47
29 REF
29
121
93
46
8
1
60
248
48
FEED TRACK POSITION
GUIDE BY
GUIDE_BY_STR
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
11APR2014
CHK
11APR2014
APVD
11APR2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266255
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266255 -1
DESCRIPTION
A
2- 2266255 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2266255 -5
A
FINE CRIMP HEIGHT ADJUST
2- 2266255 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266255 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
4.32 mm [.170]
APPLICATOR INSTRUCTIONS
408-10389
2119950-1
1338683-8
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2266255 -5
8- 2266255 -4
1338683-8
2119951-1
5-18022-5
-
2161326-1
8- 2266255 -5
-
2119949-1
8- 2266255 -4
1338683-8
2119950-1
5-18022-5
1338683-8
-
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
TYPE
-
-
-
XENIA TERMINAL
WIRE STRIP LENGTH
3.27-4.03 mm [.129-.159 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
TE CRIMP SPECIFICATION
TERMINAL
TERMINAL NAME:
n
NONE
-
-
INSULATION DIAMETER RANGE
-
2.4mm MAX [.094 IN MAX]
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113446-1
-
XENIA TERMINAL
C1__DWG_PN_1_0
938746-18
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
C1__DWG_PN_3_0
2113447-1
C1__DWG_PN_3_1
XENIA SEAL
-
C1__DWG_PN_4_0
949600-85
-
C1__DWG_PN_4_1
-
6
-
WIRE
SIZE
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.20+/-0.05 [.047+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9.6
-
9
-
14
-
W1__FA_SETTING_1
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266255 -4
2266255 -4
2266255 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
11
A
12
13
14
-
& 152.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
-
& 242.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CUT TO LENGTH AT ASSEMBLY.
-
1
6
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
TERMINAL DATA:
A
PART NUMBERS REQUIRED
F
O
1.78 mm [.070]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
6
-
1
1
1
1
1
1
-
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-2
2079764-1
2119083-1
7-18023-7
2168400-6
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-2
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
251
250
249
246
244
243
242
241
240
-
1
1
1
-
1
1
1
1
-
-
-
-
1
1
1
-
-
2
1
REF
-
-
-
1
1
-
1
-
-
1
1
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
1-690438-0
2168083-1
2168083-6
455888-6
7-240641-1
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
1338683-3
1-2168083-2
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2168083-1
1901091-7
22283-1
356835-1
240792-3
2-189124-6
980371-4
2168083-2
1-18028-2
2119533-1
690463-1
1-2168083-1
2-690464-0
2119862-1
2119806-1
3-22280-3
2-1633919-4
690468-1
238009-8
1-1633965-4
1-455888-2
2-456404-5
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
-
1
1
1
1
-
1
1
-
1
-
1
1
-
1
-
-
1
-
1
-
-
1
-
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
2
1
1
2
1
2
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
2
1
-
2
3
2
-
-
1
3
2
-
2
1
3
2
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
2
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
2
-
1
1
1
2
-
1
1
1
2
-
-
1
1
2
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 25
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, SKT HD CAP, RoHS, M3 X 8.0
PLATE, REAR STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
ANVIL, COMBINATION
DEPRESSOR SHEAR, REAR
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
-
DWN
11APR2014
CHK
11APR2014
APVD
11APR2014
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
2
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
SIMP_1-22281-8
1
2119944-1
1
1-690438-0
2
2168083-1
1
2168083-6
1
455888-6
1
7-240641-1
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
1338683-3
2
1-2168083-2
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
2
2168083-1
1
1901091-7
2
SIMP_22283-1
1
356835-1
1
240792-3
1
2-189124-6
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
690463-1
2
1-2168083-1
1
2-690464-0
1
2119862
1
2119806
1
SIMP_3-22280-3
..
1
ITEM_10
..
1
ITEM_9
1
2-1633919-4
..
1
ITEM_7
1
690468-1
..
1
ITEM_5
1
238009-8
1
1-1633965-4
1
1-455888-2
1
2-456404-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
356885-4
239
238
237
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
117
96
95
93
82
81
71
67
66
63
62
61
59
56
53
52
51
50
49
48
41
40
39
38
33
29
27
26
25
24
23
21
20
19
17
16
15
14
13
12
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2063440-1
DESCRIPTION
PRODUCT SPEC
-
1
2119580-1
Ocean Side Feed
Applicator
-
DRAWING NO
2266255
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
1
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
6
-
-
-
62
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
14 53
249
63
6
238
A
8
166
242
2
6
81
50
163
59
82
136
1
137
172
C
1
2
52
C
3
56
1
51
4
41
SERVO
LATCH PLATE
240
133
4
135
198
A
164
95
96
2
67
19
241
13
237
20
10
23
117 REF
12
213
A
24
SERVO FEEDER
NOT INCLUDED
17
66
11
33
21
16
B
15
14
26
143
25
61
29
REF
30mm STROKE
30mm STROKE
142
ITEM 30 LOCATED AT
FRONT HOLES
27
CAM POSITIONS
30mm STROKE
APVD
40
A
B
DWN
251
MECHANICAL
D
DATE
29
151
121
93
141
8
1
144
FEED TRACK POSITION
GUIDE BY
GUIDE_BY_STR
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
11APR2014
CHK
11APR2014
APVD
11APR2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266255
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A