8-2266266-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE E FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2266266-1 E MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2266266-2 E 7- 2266266 -7 C E 3 2 LOC 2266266 -1 2266266 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B ECR-17-011397 04AUG2017 TB TE C ECR-17-016268 06NOV2017 MZ KZ D ECR-22-140065 23MAY2022 JWC ROY E ECR-22-147096 22JUL2022 FJ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.96 mm [.077] 2.16 mm [.085] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TERMINAL,16AWG,GET FEMALE TERMINAL NAME: WIRE STRIP LENGTH 4.00-4.40 mm [.157-.173 IN] C TERMINAL APPLICATION SPECIFICATION 114-13236 - TERMINALS APPLIED TE TERMINAL 1924880-1 n - INSULATION DIAMETER RANGE - 2.40mm [.094 IN] MAX - 3 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - - - - - - 5 TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION 5 TE TERMINAL C1__DWG_PN_4_0 - - C1__DWG_PN_1_1 - WIRE SIZE 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.40+/-0.05 [.055+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 6.8 - 4 - W1__FA_SETTING_1 - 1 2 B 3 4 5 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TERMINAL LUBRICANT IS RECOMMENDED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND A - WIRE SIZE. TO ADJUSTMENTS. AMP 4805 REV 31MAR2000 1 1 1 1 1 1 1 1 1 1 1 mm MATERIAL - -1 PART NO 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119791-5 2119740-1 2168078-1 2168083-2 5-18022-5 1338683-8 2168083-3 1-2168083-0 1803382-1 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-8 2079383-5 2-2844962-8 2844992-4 240792-2 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-5 1-1803514-6 2119757-8 3-238011-1 1-1803365-1 4-1803470-7 - 1 1 - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 - 2 1 1 2 - - 1 1 2 - - 1 1 1 - - 1 1 1 - - 1 1 2 - 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 2 - 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - - -77 -72 -71 -2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 14MAY2014 CHK 14MAY2014 APVD 14MAY2014 X.ZHAO L.ZHANG T.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338683-8 4 2168083-3 2 1-2168083-0 1 1803382-1 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-8 2 2079383-5 2 2-2844962-8 1 2844992-4 1 240792-2 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-5 1 1-1803514-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 3-238011-1 1 1-1803365-1 .. 1 ITEM_2 1 4-1803470-7 248 244 243 242 241 239 238 164 113 99 98 82 71 70 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 25 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-5 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE F Ocean Side Feed Applicator - DRAWING NO 2266266 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 53 A 243 242 238 2 3 50 8 59 C 82 1 REF 0.8 1 0.5 34 REF 3 SEE DETAIL A C 1 4 TERMINAL SUPPORT LOCATION 70 56 5 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 41 44 44.25 REF 0.05 66 DETAIL A 164 67 2 33 RAM SET-UP A 24 19 B B 20 30 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 25 241 CAM POSITIONS 13 47 1 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 20 113 5 98 46 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 14MAY2014 CHK 14MAY2014 APVD 14MAY2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266266 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2266266 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2266266 -7 C CRIMP TOOLING KIT - E 3 2 LOC PART NUMBER 2- 2266266 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.96 mm [.077] 2.16 mm [.085] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TERMINAL,16AWG,GET FEMALE TERMINAL NAME: WIRE STRIP LENGTH 4.00-4.40 mm [.157-.173 IN] C TERMINAL APPLICATION SPECIFICATION 1924880-1 114-13236 - TERMINALS APPLIED TE TERMINAL n - - 2.40mm [.094 IN] MAX 1 - INSULATION DIAMETER RANGE - - TE TERMINAL C1__DWG_PN_3_0 - TE TERMINAL 1 - 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.40+/-0.05 [.055+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 6.8 4 - 2 1 1 1 1 1 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 - - A 2 2 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 2 - 1 1 1 - WIRE SIZE. TO ADJUSTMENTS. 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND 2 - - 1 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 2 - 5 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 4 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 4 - - W1__FA_SETTING_1 1 4 - WIRE SIZE 1 1 - 5 - REF REF - C1__DWG_PN_1_1 1 1 - C1__DWG_PN_4_0 1 - - C1__DWG_PN_2_0 1 1 - - 1 1 - - 1 1 DIMENSIONS: PACIFIC VERSION AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 14MAY2014 CHK 14MAY2014 APVD 14MAY2014 X.ZHAO L.ZHANG T.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338683-8 2 1-2168083-0 1 1803382-1 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-8 2 2079383-5 2 2-2844962-8 1 2844992-4 1 240792-2 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-5 1 1-1803514-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 3-238011-1 1 1-1803365-1 .. 1 ITEM_2 1 4-1803470-7 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 70 67 66 59 56 53 50 49 48 41 34 33 30 29 25 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-5 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE F PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119791-5 2119740-1 2168078-1 5-18022-5 1338683-8 1-2168083-0 1803382-1 18023-9 2119652-1 1803602-1 1-1752356-8 2079383-5 2-2844962-8 2844992-4 240792-2 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-5 1-1803514-6 2119757-8 3-238011-1 1-1803365-1 4-1803470-7 1 1 - 3 5 TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION Ocean Side Feed Applicator - DRAWING NO 2266266 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 PNEUMATIC 243 53 A 242 2 3 0.8 238 REF 8 50 34 59 82 C 0.5 1 REF TERMINAL SUPPORT LOCATION 1 C SEE DETAIL A 3 56 1 4 70 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 140 41 35.22 164 REF 0.05 66 DETAIL A 2 67 33 RAM SET-UP A 24 19 20 B 30 B 9 21 1 12 29 ITEM 30 LOCATED AT FRONT HOLES 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 13 25 CAM POSITIONS 30mm STROKE 241 151 113 48 5 98 141 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 14MAY2014 CHK 14MAY2014 APVD 14MAY2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266266 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E