8-2266279-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266279 -1 DESCRIPTION F 2266279 -2 FINE CRIMP HEIGHT ADJUST F 2266279 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2266279 -7 F FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT - - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - 5-18022-5 8- 2266279 -5 8- 2266279 -4 5-18022-5 8- 2266279 -5 8- 2266279 -4 5-18022-5 1338685-1 - 5-18022-5 - - 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - - - - - - - 1338685-1 2161326-1 MECHANICAL FEED NONE 2161326-1 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST F B SERVO LATCH PLATE PNEUMATIC - - - - 2119799-1 CRIMP WIRE INSUL SIZE 2-1752354-5 - 2-1752354-5 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - 6 2063440-1 - - - - - - - - - - - TYPE - F F 0.63 mm [.025] 0.94 mm [.037] APPLICATOR INSTRUCTIONS 408-10389 - HIROSE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 1.24-2.00 mm [.049-.079 IN] C TERMINAL APPLICATION SPECIFICATION TAD-P-0506 - TERMINALS APPLIED TE TERMINAL 2113453-1 n C1__DWG_PN_1_1 - - TERMINAL APPLICATION SPECIFICATION TAD-P-0506 - TERMINALS APPLIED 14 HIROSE TERMINAL DF13-3032-SCFA C1__DWG_PN_1_0 - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 n 1.24-2.00 mm [.049-.079 IN] 0.50-0.90 mm [.020-.035 IN] - HIROSE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE HIROSE TERMINAL TE TERMINAL C1__DWG_PN_4_0 2113453-2 C1__DWG_PN_2_1 14 1.25 PITCH MINIATURE CRIMPING CONNECTOR TERMINAL NAME: 1.25 PITCH MINIATURE CRIMPING CONNECTOR TERMINAL NAME: HIROSE TERMINAL TERMINAL DATA: HIROSE CRIMP SPECIFICATION DF13-3032-SCF C2__DWG_PN_1_1 - INSULATION DIAMETER RANGE - 0.50-0.90 mm [.020-.035 IN] - - - - - - - 14 HIROSE TERMINAL C2__DWG_PN_1_0 C2__DWG_PN_2_0 TE TERMINAL - HIROSE TERMINAL C2__DWG_PN_3_0 6 C2__DWG_PN_4_0 C2__DWG_PN_2_1 - WIRE SIZE 30 AWG 32 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.45+/-0.02 [.018+/-.0008] 0.43+/-0.02 [.017+/-.0008] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 WIRE SIZE 9 8.2 8.5 W1__FA_SETTING_1 30 AWG 32 AWG W1__FA_SETTING_2 - CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 0.47+/-0.02 [.019+/-.0008] 0.45+/-0.02 [.018+/-.0008] CRIMP HEIGHT REFERENCE SETTING 9 8.2 W2__DWG_CRIMP_HT_1 - W2__FA_SETTING_1 8.5 W2__DWG_CRIMP_HT_2 - - W2__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 11 A 12 14 2266279 2266279 2266279 2266279 -4 -4 -5 -6 11 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 7 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 - -77 -7 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TERMINAL LUBRICANT IS RECOMMENDED. - - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 13. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL SL200/BT722 TERMINATING UNIT. - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 1 1 - -6 1 1 - -5 1 1 1 1 1 -2 - 1-2119791-4 2119957-2 8-21084-0 2119640-1 1803259-1 2119641-1 -1 PART NO 1 1 - DEPRESSOR, WIRE APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED DESCRIPTION 1 1-2119791-4 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 1803259-1 1 2119641-1 261 260 252 250 249 248 ITEM NO 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 REF 1 1 1 2 1 1 1 1 1 2 1 3 2 1 4 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 A - 1 - 1 66 P LTR 1 1 1 - 1 1 1 2 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 - 1 - 1 -6 1 1 1 1 - 1 1 - - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 4 1 - 1 1 4 - - 1 1 4 - 1 1 - - 2 1 - 4 3 2 1 - 1 3 2 - 2 1 3 1 1 2 1 2 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 - 1 1 1 1 - 1 2 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - - 1 -5 -2 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - KH CT D ECR-16-006425 03MAY2016 JH TE E ECR-16-013748 28SEP2016 MP GB F ECR-17-011803 14AUG2017 TB CT DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 WASHER, FLAT, REG M4 INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PREMIUM DWN 23APR2014 CHK 23APR2014 APVD 23APR2014 X.ZHAO L.ZHANG T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119758 1 2119082-1 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 2119944-1 1 2119955-1 1 1-690438-0 2 2168083-1 1 2168083-6 1 2-455888-1 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2119085_PRE_REV_K 1 2119092-1 1 3-1752356-9 2 2079383-5 1 2161328 1 1320908-9 1 2-1901086-0 2 SIMP_22283-1 1 356835-1 1 240792-3 1 1-1320928-9 1 980371-4 1 1-18028-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 1803095-6 1 1803334-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119757-2 1 4-238011-8 1 1-1803326-7 .. 1 ITEM_2 1 1803323-2 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 121 117 113 96 95 93 82 71 70 67 66 63 62 61 60 59 56 54 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 27 26 25 24 23 20 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-22279-3_SIMP TE Connectivity APPLICATION SPEC - 1 2119798-1 DESCRIPTION PRODUCT SPEC - APVD 21JAN2016 PART NO - DWN ECR-16-000902 -1 - DATE C 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - DESCRIPTION 2119798-1 1-22279-3 2119758-1 2119082-1 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 2119944-1 2119955-1 1-690438-0 2168083-1 2168083-6 2-455888-1 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338685-1 2168400-1 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2119085-1 2119092-1 3-1752356-9 2079383-5 2161328-1 1320908-9 2-1901086-0 22283-1 356835-1 240792-3 1-1320928-9 980371-4 1-18028-2 2119806-1 3-22280-3 1-356885-5 2119805-1 1803095-6 1803334-1 2-2119757-2 4-238011-8 1-1803326-7 1803323-2 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 5.35 . REVISIONS DIST 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2266279 -6 7- 2266279 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST F APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 Ocean Side Feed Applicator - DRAWING NO 2266279 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 2 247 246 260 44 7 252 245 35 244 7 249 63 238 2 2 2 2 243 166 8 242 2 6 8 59 82 1 136 34 REF 70 3 172 56 0.5 1 4 261 SERVO LATCH PLATE 4 41 135 198 213 24 A 30 117 REF 67 164 33 SERVO FEEDER NOT INCLUDED 66 2 11 A B C 0.5 TERMINAL SUPPORT LOCATION 5 133 REF 1 137 240 - D 163 C - - 62 39 56 A APVD 37 38 59 250 DWN 40 239 PNEUMATIC DATE B 10 95 96 9 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 25 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 20 113 14 27 61 26 23 121 93 46 32 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23APR2014 CHK 23APR2014 APVD 23APR2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266279 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266279 -1 DESCRIPTION F 2- 2266279 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST F FINE CRIMP HEIGHT ADJUST F FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266279 -7 F FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338685-1 2161326-1 - 8- 2266279 -4 5-18022-5 1338685-1 - - 8- 2266279 -5 1338685-1 2119950-1 - 5-18022-5 - 2119949-1 PNEUMATIC FEED 8- 2266279 -4 - 2161326-1 MECHANICAL FEED 8- 2266279 -5 1338685-1 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 CRIMP WIRE INSUL SIZE 5-18022-5 - - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - - 2119799-1 2-1752354-5 - - 2-1752354-5 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - 6 - - - - 2063440-1 - - - - - - - - TYPE 0.94 mm [.037] APPLICATOR INSTRUCTIONS 408-10389 - 7 - HIROSE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 1.24-2.00 mm [.049-.079 IN] C TERMINAL APPLICATION SPECIFICATION 2113453-1 TAD-P-0506 - TERMINALS APPLIED TE TERMINAL n DF13-3032-SCFA C1__DWG_PN_1_1 - - TERMINAL APPLICATION SPECIFICATION TAD-P-0506 - TERMINALS APPLIED 13 HIROSE TERMINAL C1__DWG_PN_1_0 - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 n 1.24-2.00 mm [.049-.079 IN] 0.50-0.90 mm [.020-.035 IN] - HIROSE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE HIROSE TERMINAL TE TERMINAL 2113453-2 C1__DWG_PN_4_0 C1__DWG_PN_2_1 - C2__DWG_PN_1_1 C2__DWG_PN_2_0 - INSULATION DIAMETER RANGE - 0.50-0.90 mm [.020-.035 IN] - - - - - TE TERMINAL C2__DWG_PN_3_0 - 13 13 HIROSE TERMINAL DF13-3032-SCF C2__DWG_PN_1_0 - 7 1.25 PITCH MINIATURE CRIMPING CONNECTOR TERMINAL NAME: 1.25 PITCH MINIATURE CRIMPING CONNECTOR TERMINAL NAME: HIROSE TERMINAL TERMINAL DATA: HIROSE CRIMP SPECIFICATION HIROSE TERMINAL - C2__DWG_PN_4_0 - C2__DWG_PN_2_1 - WIRE SIZE 30 AWG 32 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.45+/-0.02 [.018+/-.0008] 0.43+/-0.02 [.017+/-.0008] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.2 8.5 WIRE SIZE 9 W1__FA_SETTING_1 30 AWG 32 AWG W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 0.47+/-0.02 [.019+/-.0008] 0.45+/-0.02 [.018+/-.0008] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 - 9 8.2 - W2__FA_SETTING_1 8.5 6 W2__FA_SETTING_2 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - - 2266279 -4 2266279 -4 2266279 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TERMINAL LUBRICANT IS RECOMMENDED. AMP 4805 REV 31MAR2000 - 1 - 1 1 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 12. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL SL200/BT722 TERMINATING UNIT. 13 11 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 F F 0.63 mm [.025] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2266279 -5 B CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266279 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 - - 1 1 - 1 1 - 1 1 1 1 1 1 - -77 -27 -25 -22 -21 1-2119791-4 2119782-1 2119640-1 1803259-1 PART NO DEPRESSOR, WIRE FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, FLANGED DESCRIPTION 1 1-2119791-4 1 2119782 1 2119640-1 1 1803259-1 - 261 251 250 249 - ITEM NO 1 1 1 - 1 1 1 1 1 1 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1-22279-3 2119082-1 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 2119944-1 2119955-1 1-690438-0 2168083-1 2168083-6 2-455888-1 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338685-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-4 3-1752356-9 2079383-5 2161328-1 1320908-9 2-1901086-0 22283-1 356835-1 240792-3 1-1320928-9 980371-4 1-18028-2 2119806-1 3-22280-3 1-356885-5 2119805-1 1803095-6 1803334-1 2-2119757-2 4-238011-8 1-1803326-7 1803323-2 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 2 1 - - 3 2 - - 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 - 1 1 2 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 - 1 - 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 WASHER, FLAT, REG M4 INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 DWN 23APR2014 CHK 23APR2014 APVD 23APR2014 X.ZHAO L.ZHANG T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 2119944-1 1 2119955-1 1 1-690438-0 2 2168083-1 1 2168083-6 1 2-455888-1 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338685-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 3-1752356-9 2 2079383-5 1 2161328 1 1320908-9 1 2-1901086-0 2 SIMP_22283-1 1 356835-1 1 240792-3 1 1-1320928-9 1 980371-4 1 1-18028-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 1803095-6 1 1803334-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119757-2 1 4-238011-8 1 1-1803326-7 .. 1 ITEM_2 1 1803323-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 121 117 113 96 95 93 82 71 70 67 66 63 62 61 59 56 49 48 41 40 39 38 34 33 32 30 29 27 26 25 24 23 20 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-1 DESCRIPTION PRODUCT SPEC - 1 1-22279-3_SIMP Ocean Side Feed Applicator - DRAWING NO 2266279 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 56 D 2 140 152 7 2 246 39 59 2 244 7 139 243 PNEUMATIC 250 2 8 63 249 166 242 2 6 238 A 8 REF 163 34 59 82 136 1 137 C REF 0.5 1 0.5 70 172 3 56 SERVO LATCH PLATE C TERMINAL SUPPORT LOCATION 1 4 261 5 41 240 133 4 135 198 164 66 11 33 A 2 24 SERVO FEEDER NOT INCLUDED 213 10 95 117 REF 67 A 30 9 96 12 29 241 13 25 B 1 1 11 ITEM 30 LOCATED AT FRONT HOLES CAM POSITIONS 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE 30 REF 29 30mm STROKE 30mm STROKE 142 REF 113 151 13 27 61 26 23 121 93 141 32 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23APR2014 CHK 23APR2014 APVD 23APR2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266279 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F