7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266283 -1
DESCRIPTION
B
FINE CRIMP HEIGHT ADJUST
B
2266283 -2
2266283 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
B
NON-CRIMP HEIGHT ADJUST
2266283 -7
B
FINE CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
2266283 -6
7- 2266283 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
B
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338683-8
2161326-1
-
2119951-1
-
2119949-1
1338683-8
2119951-1
-
2161326-1
-
2119949-1
1338683-8
2119950-1
-
-
-
-
8- 2266283 -5
8- 2266283 -4
5-18022-5
8- 2266283 -5
8- 2266283 -4
5-18022-5
1338683-8
-
-
5-18022-5
5-18022-5
-
-
-
-
2119641-1
2119799-1
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
2168400-6
2168400-6
-
(QUANTITY 2)
-
6
-
(QUANTITY 2)
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
-
-
-
-
-
-
TYPE
3.81 mm [.150]
APPLICATOR INSTRUCTIONS
408-10389
-
ARKLES/MERCURY TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
4.34-5.11 mm [.171-.201 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
NONE
-
TE CRIMP SPECIFICATION
RECEPTACLE
TERMINAL NAME:
-
-
INSULATION DIAMETER RANGE
-
2.29-3.56 mm [.090-.140 IN]
-
-
-
-
6
NON TE TERMINAL
3800H64AK
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113456-1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
2113456-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
-
NON TE TERMINAL
814433
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
WIRE
SIZE
14 AWG
16 AWG
18 AWG
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.78+/-0.05 [.070+/-.002]
1.56+/-0.05 [.061+/-.002]
1.43+/-0.05 [.056+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
7.6
W1__DWG_CRIMP_HT_2
9.0
W1__DWG_CRIMP_HT_3
-
9
5.3
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
7
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266283
2266283
2266283
2266283
-
-4
-4
-5
-6
-
8
9
10
11
A
12
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
1
& 252.
11
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
1
-
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
1
1
1
1
1
1
-77 -7
4.02 .
1
1
1
1
1
-6
1
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
1
-2
1
7-18023-7
2280441-1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-3
-1
PART NO
1
1
1
1
1
-
SCR, SKT HD CAP M3 X 4.0
INSERT, SHEAR
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
DESCRIPTION
1
7-18023-7
1
2280441-1
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-3
283
282
260
252
250
249
248
247
246
245
244
ITEM
NO
1
1
1
1
-
1
1
1
1
-
A
1
1
1
1
REF
1
1
1
1
1
1
2
1
3
1
-
1
4
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
20JUN2014
LG
TE
B
ECR-17-016821
16NOV2017
MZ
JAH
1
1
1
1
2
-
mm
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
1
-
1
-
-
1
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-4
4-240641-2
22278-8
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
21028-2
1338683-8
2168400-1
2168083-9
5018030-1
811242-6
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
2079383-5
2161328-1
1320908-7
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
690463-1
1-2168083-1
690464-1
2119862-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1-1633923-2
690468-6
2119780-9
238011-2
8-1633961-2
455888-4
2-456408-9
1
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
2
1
1
2
1
2
1
1
1
1
2
1
2
1
1
1
1
2
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
REF REF
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
REVISIONS
DIST
2063440-1
F
F
2.79 mm [.110]
1
PART NUMBERS REQUIRED
-
APPLICATOR DATA
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPACER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT ANVIL, COMBINATION
DEPRESSOR SHEAR, REAR
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
23APR2014
CHK
23APR2014
APVD
23APR2014
BOB HIGMAN
G.BAILEY
G.BAILEY
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
2
2168400-6
1
2119580-1
1
2063440-1
1
356885-4
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
455888-4
1
4-240641-2
1
SIMP_22278-8
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338683-8
4
2168400-1
2
2168083-9
1
5018030-1
1
811242-6_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085_PRE_REV_K
1
2119092-1
2
2079383-5
1
2161328
1
1320908-7
1
2119959-1
1
455888-3
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
690463-1
2
1-2168083-1
1
690464-1
1
2119862
1
2119806-1
2
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1-1633923-2
..
1
ITEM_7
1
690468-6
1
2119780-9
1
238011-2
1
8-1633961-2
1
455888-4
1
2-456408-9
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
7-18023-7
243
242
241
240
239
238
237
213
198
172
166
164
163
137
136
135
133
117
82
81
77
74
71
67
66
63
62
60
59
58
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
33
32
30
29
28
24
21
20
19
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119083
DESCRIPTION
PRODUCT SPEC
-
1
2079764
Ocean Side Feed
Applicator
-
DRAWING NO
2266283
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
6
6
A
D
59
APVD
-
-
-
62
247
246
39
2
260
44
7 252
245
35
244
7
249
53
A
SEE SHEET 1
DWN
37
38
56
250
DATE
40
239
PNEUMATIC
DESCRIPTION
63
6
238
81
D
2
2
2
2
243
166
8
242
2
6
50
163
59
82
1
136
1
137
C
56
133
4
1
4
28
5
41
135
198
17
66
A
2
164
33
24
SERVO FEEDER
NOT INCLUDED
B
3
51
SERVO
LATCH PLATE
240
2
52
172
C
67
11
283
213
A
282
10
1
77
11
237
58
15
74
19
30
117 REF
12
B
16
20
14
21
54
9
29
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
47
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
30 REF
29 REF
20
46
32
8
1
60
54
10
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23APR2014
CHK
23APR2014
APVD
23APR2014
BOB HIGMAN
G.BAILEY
G.BAILEY
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266283
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266283 -1
DESCRIPTION
B
2- 2266283 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
2- 2266283 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2266283 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266283 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338683-8
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2266283 -5
8- 2266283 -4
1338683-8
2119951-1
5-18022-5
-
2161326-1
8- 2266283 -5
-
2119949-1
8- 2266283 -4
1338683-8
2119950-1
5-18022-5
1338683-8
-
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
ARKLES/MERCURY TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
4.34-5.11 mm [.171-.201 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
NONE
-
TE CRIMP SPECIFICATION
RECEPTACLE
TERMINAL NAME:
-
-
INSULATION DIAMETER RANGE
-
2.29-3.56 mm [.090-.140 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113456-1
-
NON TE TERMINAL
C1__DWG_PN_1_0
3800H64AK
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
2113456-2
NON TE TERMINAL
C1__DWG_PN_3_1
-
C1__DWG_PN_4_0
814433
-
C1__DWG_PN_4_1
-
6
-
WIRE
SIZE
14 AWG
16 AWG
18 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.78+/-0.05 [.070+/-.002]
1.56+/-0.05 [.061+/-.002]
1.43+/-0.05 [.056+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.3
7.6
9.0
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266283 -4
2266283 -4
2266283 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
11
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
6
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
7-18023-7
2280441-1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-3
2079764-1
2119083-1
PART NO
SCR, SKT HD CAP M3 X 4.0
INSERT, SHEAR
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
1
7-18023-7
1
2280441-1
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-3
1
2079764
1
2119083
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
283
282
251
250
249
246
244
243
242
-
1
1
1
-
1
1
1
1
-
1
-
1
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
2
-
-
-
1
-
2
1
REF
-
-
-
1
1
-
1
-
-
1
1
-
1
1
1
-
-
-
-
7-18023-7
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-4
4-240641-2
22278-8
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
21028-2
1338683-8
2168083-9
5018030-1
811242-6
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2079383-5
2161328-1
1320908-7
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
690463-1
1-2168083-1
690464-1
2119862-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1-1633923-2
690468-6
2119780-9
238011-2
8-1633961-2
455888-4
2-456408-9
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
2
1
1
2
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
REF
1
-
-
1
-
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPACER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT ANVIL, COMBINATION
DEPRESSOR SHEAR, REAR
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
AMP 4805 REV 31MAR2000
-
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
66
-
2063440-1
-
3.81 mm [.150]
A
PART NUMBERS REQUIRED
F
F
2.79 mm [.110]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
DWN
23APR2014
CHK
23APR2014
APVD
23APR2014
BOB HIGMAN
G.BAILEY
G.BAILEY
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2063440-1
1
356885-4
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
455888-4
1
4-240641-2
1
SIMP_22278-8
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
21028-2
1
1338683-8
2
2168083-9
1
5018030-1
1
811242-6_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
2
2079383-5
1
2161328
1
1320908-7
1
2119959-1
1
455888-3
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
690463-1
2
1-2168083-1
1
690464-1
1
2119862
1
2119806-1
2
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1-1633923-2
..
1
ITEM_7
1
690468-6
1
2119780-9
1
238011-2
1
8-1633961-2
1
455888-4
1
2-456408-9
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119580-1
241
240
239
238
237
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
82
81
77
74
71
67
66
63
62
59
58
56
53
52
51
50
49
48
41
40
39
38
33
32
30
29
28
24
21
20
19
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
2
2168400-6
DESCRIPTION
PRODUCT SPEC
-
1
7-18023-7
Ocean Side Feed
Applicator
-
DRAWING NO
2266283
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
140
152
7
56
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
53
249
A
8
63
6
238
166
242
2
6
81
50
163
59
82
136
1
137
C
1
52
172
56
C
2
3
51
1
4
SERVO
LATCH PLATE
28
5
41
240
133
4
135
17
198
164
2
SERVO FEEDER
NOT INCLUDED
282
213
A
11
1
58
15
20
74
16
B
14
21
117 REF
77
237
19
10
30
283
67
33
24
12
66
11
A
B
DWN
251
MECHANICAL
D
DATE
143
29
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
30mm STROKE
13
1
REF
29
11
REF
30mm STROKE
30mm STROKE
142
30
141
151
32
8
1
144
143
10
1
20
11
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23APR2014
CHK
23APR2014
APVD
23APR2014
BOB HIGMAN
G.BAILEY
G.BAILEY
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266283
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B