7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
5
4
3
2
20
PART
NUMBER
REVISION
2266292 -1
DESCRIPTION
B
FINE CRIMP HEIGHT ADJUST
2266292 -5
D
WIRE
INSUL
B
SUPERSEDED BY 5-2151965-1
-
B
NON-CRIMP HEIGHT ADJUST
2266292 -7
B
FINE CRIMP HEIGHT ADJUST
APPLICATOR DATA
SIZE
SERVO
LATCH PLATE
4
3.40 mm [.134]
APPLICATOR INSTRUCTIONS
408-10389
-
4
SERVO
LATCH PLATE 12
-
OBSOLETE
-
OBSOLETE
-
OBSOLETE
-
-
6
-
TYPE
-
F
O
1.68 mm [.066]
-
NONE
CRIMP TOOLING KIT
6
SUPERSEDED BY 5-2151965-2
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
A
-
-
-
YAZAKI TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
5.00-5.50 mm [.197-.217 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
(A)72-WT08-783 Rev WA1882
-
-
-
-
C1__DWG_PN_1_0
C1__DWG_PN_1_1
(A) 1655086-2
C1__DWG_PN_1_2
(A) 1642494-1
(A) 1557065-1
C1__DWG_PN_1_3
C1__DWG_PN_1_4
YAZAKI TERMINAL
(A) 7114-4102-02
(A) 7114-4102-08
(A) 7114-4102-02
(A) FORD-97BG-14421-AHA
TE SEAL
(A) 1572025-1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
(A) 1642495-1
C1__DWG_PN_2_2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
TERMINAL
APPLICATION
SPECIFICATION
YAZAKI SEAL
(A) 7158-3030-50
(A) 7158-3031-90
0.50mm2
0.30mm2
W1__DWG_WGAUGE_2
C1__DWG_PN_4_1
C1__DWG_PN_4_2
1.2 - 1.7mm
1.63 - 2.2mm
(A)72-WT08-783 Rev WA1882
(B)72-WT10-1647 Rev WA1898
-
INSULATION DIAMETER RANGE
-
1.10-2.40 mm [.043-.094 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
(B) 1448691-1
(B) 1832234-1
YAZAKI TERMINAL
C2__DWG_PN_1_0
(B) 7116-4102-08
(B) 7116-4102-02
C2__DWG_PN_1_1
TE SEAL
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_3_0
(A) 1572025-1
(A) 1642495-1
C2__DWG_PN_3_1
C2__DWG_PN_3_2
YAZAKI SEAL
C2__DWG_PN_4_0
(A) 7158-3030-50
(A) 7158-3031-90
C2__DWG_PN_4_1
C2__DWG_PN_4_2
13
INSULATION RANGE
6
1.2 - 1.7mm
WIRE
SIZE
1.05+/-0.05 [.041+/-.002]
1.00+/-0.05 [.039+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
9
5.1
6.2
C2__DWG_PN_4_1
C2__DWG_PN_4_2
W1__FA_SETTING_1
0.50mm2
0.30mm2
W1__FA_SETTING_2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
CRIMP HEIGHT
REFERENCE SETTING
1.00+/-0.05 [.039+/-.002]
W2__DWG_CRIMP_HT_1
0.95+/-0.05 [.037+/-.002]
W2__DWG_CRIMP_HT_2
4.5
5.0
-
1.63 - 2.2mm
14
-
C1__DWG_PN_2_4
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_4_0
13
INSULATION RANGE
-
C1__DWG_PN_2_3
C2__DWG_PN_4_0
WIRE
SIZE
n
5.00-5.50 mm [.197-.217 IN]
TERMINALS APPLIED
TE TERMINAL
(A) 1655086-1
YAZAKI CRIMP SPECIFICATION
WIRE STRIP LENGTH
1.10-2.20 mm [.043-.087 IN]
-
1.5 SYSTEM SEALED CONNECTOR,FEMALE
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
YAZAKI TERMINAL
TERMINAL DATA:
YAZAKI CRIMP SPECIFICATION
1.5 SYSTEM SEALED CONNECTOR,MALE
TERMINAL NAME:
9
-
W2__FA_SETTING_1
-
W2__FA_SETTING_2
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
7
2266292
2266292
2266292
2266292
7
8
9
10
11
A
-4
-4
-5
-6
14
-
15
11
12
7
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
AMP 4805 REV 31MAR2000
-
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
-
-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
-
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
12
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
REVISIONS
DIST
A
66
P
LTR
-
1
1
1
-
-77 -7
4.75 .
1
1
-6
1
1
1
-
-5
1
1
1
1
1
1
-
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
-1
PART NO
1
1
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
260
252
250
249
248
247
246
245
ITEM
NO
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
2
1
3
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
A1
ECR-14-008971
16JUN2014
YY
TE
B
ECR-17-008764
16JUNE2017
TB
GB
B1
ECR-18-012418
04AUG2018
TB
TE
mm
MATERIAL
-
PART NO
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
-
1
1
-
-
-
1
1
-
-
REF REF
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
12MAY2014
CHK
13MAY2014
APVD
13MAY2014
T.ELBIN
T.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
4-1722335-3
1
1-5018030-0
1
2-1752354-2
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
318563-1
1
455888-6
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
2
2168083-3
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2-2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-4
1
2119085_PRE_REV_K
1
2119092-1
1
1752356-3
2
2079383-5
1
2161328
1
1-1320908-2
1
2119959-4
1
455888-3
1
240792-2
1
1320928-6
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
4-1633927-8
1
1-240641-1
..
1
ITEM_6
1
2119781-1
1
5-238011-5
1
1803018-3
1
1-455888-2
1
1-568176-4
244
243
242
241
240
239
238
213
198
182
181
180
177
176
175
174
172
166
164
163
137
136
135
133
117
89
82
71
67
66
63
62
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
25
24
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2079764
TE Connectivity
APPLICATION SPEC
-
1
2119082-2
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
GUARD, FRONT CHIP
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
DWN
HOFFNER
APVD
TE
-1
1
DWN
GH
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
DATE
10JUN2014
2119082-2
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
4-1722335-3
1-5018030-0
2-1752354-2
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
318563-1
455888-6
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2-2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-4
2119085-1
2119092-1
1752356-3
2079383-5
2161328-1
1-1320908-2
2119959-4
455888-3
240792-2
1320928-6
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
4-1633927-8
1-240641-1
2119781-1
5-238011-5
1803018-3
1-455888-2
1-568176-4
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
DESCRIPTION
RELEASED
A
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2266292 -6
7- 2266292 -7
CRIMP
B
1
FEED TYPE
-
2266292 -2
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
Ocean Side Feed
Applicator
-
DRAWING NO
2266292
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
D
247
38
59
246
39
56
260
245
2
35
7
63
A
44
7 252
249
238
53
163
50
7
59
137
166
8
242
177
82
1
SERVO
LATCH PLATE
240
2
4
2
57 REF
2
SHEAR DEPRESSOR DETAIL
2
6
REF
3.0
0.5
34 REF
C
3
TERMINAL SUPPORT LOCATION
1
4
28
5
41
44
175
135
REF
245 REF
181
182
198
6
A
66
180
11
164
2
67
57
19.0
24
SERVO FEEDER
NOT INCLUDED
0.5
14
213
33
B
D
2.0 REF
174
2
133
2
1
2 176
56
REF
2
8
2
51
-
243
52
172
5
244
136
C
-
-
40
239
250
APVD
62
6
PNEUMATIC
DWN
37
6
A
DATE
180 REF
A
HOLDDOWN SET-UP
B
117 REF
30
10
9
1
12
29
241
13
CAM POSITIONS
47
1
11
30 REF
29 REF
25
11
30mm STROKE
30mm STROKE
30mm STROKE
ITEM 30 LOCATED AT
REAR HOLES
46
32
34
54
8
1
60
54
10
1
89
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
12MAY2014
CHK
13MAY2014
APVD
13MAY2014
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266292
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
WIRE
INSUL
4
3
2
20
SET UP GAUGE
2119599-1
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2266292 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
B
FINE CRIMP HEIGHT ADJUST
2- 2266292 -5
B
FINE CRIMP HEIGHT ADJUST
2- 2266292 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
A
CRIMP TOOLING KIT
-
OBSOLETE
-
6
-
OBSOLETE
-
4
-
OBSOLETE
-
OBSOLETE
-
6
-
APPLICATOR DATA
-
SIZE
-
TYPE
-
F
O
1.68 mm [.066]
3.40 mm [.134]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
7
-
YAZAKI TERMINAL
TERMINAL DATA:
YAZAKI CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
5.00-5.50 mm [.197-.217 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A)72-WT08-783 Rev WA1882
-
-
-
-
TE TERMINAL
(A) 1655086-1
(A) 1655086-2
(A) 1642494-1
(A) 1557065-1
WIRE
SIZE
0.50mm2
0.30mm2
YAZAKI TERMINAL
(A) 7114-4102-02
(A) 7114-4102-08
C1__DWG_PN_1_1
C1__DWG_PN_1_2
(A) 7114-4102-02
C1__DWG_PN_1_3
(A) FORD-97BG-14421-AHA
C1__DWG_PN_1_4
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
TE SEAL
(A) 1572025-1
(A) 1642495-1
TERMINAL
APPLICATION
SPECIFICATION
W1__DWG_WGAUGE_2
1.05+/-0.05 [.041+/-.002]
1.00+/-0.05 [.039+/-.002]
YAZAKI SEAL
C1__DWG_PN_4_0
C2__DWG_PN_4_0
C1__DWG_PN_3_1
(A) 7158-3030-50
(A) 7158-3031-90
12
INSULATION RANGE
C1__DWG_PN_4_1
C2__DWG_PN_4_1
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C2__DWG_PN_4_2
1.2 - 1.7mm
1.63 - 2.2mm
(B) 1448691-1
-
(A)72-WT08-783 Rev WA1882
(B)72-WT10-1647 Rev WA1898
1.10-2.40 mm [.043-.094 IN]
-
-
-
-
(B) 1832234-1
-
7
-
C2__DWG_PN_4_0
C2__DWG_PN_4_2
(B) 7116-4102-08
C2__DWG_PN_1_1
-
C2__DWG_PN_4_1
YAZAKI TERMINAL
C2__DWG_PN_1_0
-
INSULATION DIAMETER RANGE
TERMINALS APPLIED
TE TERMINAL
-
TE SEAL
C2__DWG_PN_2_0
C2__DWG_PN_3_0
(A) 1572025-1
C2__DWG_PN_2_1
(B) 7116-4102-02
(A) 1642495-1
C2__DWG_PN_3_1
C2__DWG_PN_3_2
YAZAKI SEAL
C2__DWG_PN_4_0
(A) 7158-3030-50
C2__DWG_PN_4_1
(A) 7158-3031-90
C2__DWG_PN_4_2
-
12
INSULATION RANGE
-
1.2 - 1.7mm
-
1.63 - 2.2mm
-
C1__DWG_PN_2_3
-
C1__DWG_PN_2_4
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
n
5.00-5.50 mm [.197-.217 IN]
TERMINALS APPLIED
C1__DWG_PN_1_0
YAZAKI CRIMP SPECIFICATION
WIRE STRIP LENGTH
1.10-2.20 mm [.043-.087 IN]
-
1.5 SYSTEM SEALED CONNECTOR,FEMALE
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
YAZAKI TERMINAL
TERMINAL DATA:
1.5 SYSTEM SEALED CONNECTOR,MALE
TERMINAL NAME:
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
5.1
6.2
WIRE
SIZE
9
W1__FA_SETTING_1
0.50mm2
0.30mm2
W1__FA_SETTING_2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
CRIMP HEIGHT
REFERENCE SETTING
1.00+/-0.05 [.039+/-.002]
4.5
W2__DWG_CRIMP_HT_1
0.95+/-0.05 [.037+/-.002]
5.0
W2__DWG_CRIMP_HT_2
-
9
W2__FA_SETTING_1
6
-
13
-
-
W2__FA_SETTING_2
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266292 -4
2266292 -4
2266292 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
14
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
AMP 4805 REV 31MAR2000
-
1
-
1
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
11
13
11
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
LOC
1
REVISIONS
DIST
A
66
P
LTR
-
PNEUMATIC
SERVO
LATCH PLATE
7- 2266292 -7
CRIMP
5
ALL RIGHTS RESERVED.
2- 2266292 -2
D
6
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-2
2079764-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-2
1
2079764
251
250
249
246
244
243
-
ITEM
NO
1
1
1
1
-
1
1
1
-
1
2
-
-
-
-
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
-
1
1
1
-
-
1
1
-
-
REF
1
-
-
1
-
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
12MAY2014
CHK
13MAY2014
APVD
13MAY2014
T.ELBIN
T.ELBIN
-
WEIGHT
NAME
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
4-1722335-3
1
1-5018030-0
1
2-1752354-2
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
2-2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
318563-1
1
455888-6
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338685-1
2
2168083-3
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-4
1
1752356-3
2
2079383-5
1
2161328
1
1-1320908-2
1
2119959-4
1
455888-3
1
240792-2
1
1320928-6
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
4-1633927-8
1
1-240641-1
..
1
ITEM_6
1
2119781-1
1
5-238011-5
1
1803018-3
1
1-455888-2
1
1-568176-4
242
241
240
239
238
213
198
182
181
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
89
82
71
67
66
63
62
59
57
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
25
24
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
SIZE
-
1
7-18023-7
TE Connectivity
-
-
1
2119083
DESCRIPTION
APPLICATION SPEC
-
APVD
-
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
GUARD, FRONT CHIP
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
DWN
-
PART NO
HOFFNER
DATE
SEE SHEET 1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
4-1722335-3
1-5018030-0
2-1752354-2
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2-2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
318563-1
455888-6
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-4
1752356-3
2079383-5
2161328-1
1-1320908-2
2119959-4
455888-3
240792-2
1320928-6
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
4-1633927-8
1-240641-1
2119781-1
5-238011-5
1803018-3
1-455888-2
1-568176-4
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 2 of 4)
1
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2266292
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
140
152
7
56
2
2
2
249
2
57
166
242
50
163
SHEAR DEPRESSOR DETAIL
2
6
177
34
82
136
137
52
172
51
56
2
2
SERVO
LATCH PLATE
2
1
1
133
4
REF
TERMINAL SUPPORT LOCATION
2
176
174
C
3
1
4
28
175
5
41
181
240
0.5
REF
8
7
59
C
REF
3.0
53
238
A
8
63
D
2.0 REF
243
250
REF
5
244
7 139
PNEUMATIC
140
REF
182
135
6 180
198
164
66
2
11
A
SERVO FEEDER
NOT INCLUDED
213
A
30
19.0
67
33
24
B
DWN
251
MECHANICAL
D
DATE
57
13
180
0.5
REF
HOLDDOWN SET-UP
9
10
1
B
117 REF
12
29
241
13
REF
REF
29
25
30mm STROKE
30mm STROKE
142
ITEM 30 LOCATED AT
REAR HOLES
11
30
CAM POSITIONS
30mm STROKE
1
151
141
32
34
143
8
1
144
143
10
1
89
11
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
12MAY2014
CHK
13MAY2014
APVD
13MAY2014
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266292
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1