8-2266294-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION D DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2266294-1 B SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2266294-2 C 7-2266294-1 B 7-2266294-2 C 7- 2266294 -7 A CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST F O TERMINAL APPLICATION SPECIFICATION TE TERMINAL 1949469-1 YAZAKI CRIMP SPECIFICATION n YAZAKI SPEC WIRE STRIP LENGTH 1.40-1.90 mm [.055-.075 IN] - - - 1949469-2 1949469-3 C1__DWG_PN_1_1 7114-4029-08 C1__DWG_PN_1_3 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL 1572973-1 YAZAKI SEAL 7157-3648 C1__DWG_PN_3_0 C1__DWG_PN_3_1 1572973-2 7157-3646 C1__DWG_PN_3_2 1949770-1 1949770-2 7157-7812 7157-3821 C1__DWG_PN_3_3 C1__DWG_PN_3_4 1949770-3 1949770-4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 1949770-5 C1__DWG_PN_3_7 1949770-6 1949770-7 C1__DWG_PN_3_8 C1__DWG_PN_3_9 286682-1 C1__DWG_PN_3_10 1572421-1 1949371-1 TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_3_11 C1__DWG_PN_3_12 7157-7811-80 7157-3924-80 7157-3857-60 7157-3926-60 7157-3928-10 7157-7899-90 7158-3003-90 7160-8234 TE TERMINAL C1__DWG_PN_4_0 1572416-1 C1__DWG_PN_4_1 1572939-1 1572416-2 C1__DWG_PN_4_2 C1__DWG_PN_4_3 2025290-1 C1__DWG_PN_4_4 1.25mm2 0.75mm² OR 0.85mm² CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2 3 4 5 - INSULATION DIAMETER RANGE WIRE STRIP LENGTH 1.40-1.90 mm [.055-.075 IN] - - - - 1.35+/-0.05 [.053+/-.002] 1.25+/-0.05 [.049+/-.002] W1__DWG_CRIMP_HT_2 4.8 5.9 7116-4026 C2__DWG_PN_1_1 C2__DWG_PN_2_1 7116-1461 7116-4029-08 C2__DWG_PN_1_2 C2__DWG_PN_1_3 7116-4026 C2__DWG_PN_1_4 C2__DWG_PN_2_0 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 TE SEAL C2__DWG_PN_3_0 1572421-2 C2__DWG_PN_3_1 1572421-3 1572421-4 C2__DWG_PN_3_2 C2__DWG_PN_3_3 1572460-1 1572422-1 C2__DWG_PN_3_4 C2__DWG_PN_3_5 1572420-1 C2__DWG_PN_3_6 1949371-1 C1__DWG_PN_4_7 n 4.00-5.00 mm [.157-.197 IN] TERMINAL APPLICATION SPECIFICATION NONE 7 - - C2__DWG_PN_3_7 YAZAKI SEAL C2__DWG_PN_4_0 7158-3231-60 TE TERMINAL 1949469-1 C2__DWG_PN_4_1 7158-3007-10 7158-3231-60 7114-4026 C3__DWG_PN_1_1 C3__DWG_PN_2_0 TE SEAL C3__DWG_PN_3_0 C2__DWG_PN_4_5 7158-3004-40 C2__DWG_PN_4_6 7160-8234 WIRE SIZE 0.50mm2 1.05+/-0.05 [.041+/-.002] WIRE SIZE C1__DWG_PN_4_9 C1__DWG_PN_4_10 C1__DWG_PN_4_11 C1__DWG_PN_4_12 1.25mm2 1.00mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 6.4 6.9 7.4 YAZAKI SEAL A - C3__DWG_PN_4_0 - - CRIMP HEIGHT REFERENCE SETTING 1 W3__DWG_CRIMP_HT_1 6.3 1 - 1 - 4 1 - 1 - W3__FA_SETTING_1 2 - C2__DWG_PN_4_7 1 5 1 - 1 - 1 - W2__FA_SETTING_1 4 - W2__FA_SETTING_2 2 - W2__FA_SETTING_3 1 - 1 - 1 W1__FA_SETTING_1 W1__FA_SETTING_2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - - - - 1 - 1 - 1 - 1 - 2 - 2 - 1 - 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. 1 - 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 1 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN TERMINAL MANUFACTURER'S SPECIFICATIONS. TE CONNECTIVITY EXPRESSLY WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM MANUFACTURER FOR THIS CUSTOM REQUIREMENT. 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 - 1 1 - 1 - 1 1 1 1 REQUIREMENT. THIS THE DISCLAIMS ANY AND ALL APPROVED APPLICATIONS, BUT NOT LIMITED TO AS SUCH, IT IS TO ASSESS TERMINAL 1 - 1 2 - 1 - - - 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 - - 1 1 1 1 DESCRIPTION DATE DWN APVD A2 ECR-16-013173 14SEP2016 MR TE B ECR-18-014587 15SEP2018 TB TE C ECR-22-130827 28FEB2022 FZ JH 1 2 - Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 2 DIMENSIONS: mm & 4 of 4) MATERIAL PART NO - - - 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 -77 -72 -71 -52 -51 -2 ATLANTIC VERSION -1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. AMP 4805 REV 31MAR2000 LTR 1803515-3 2-1803583-1 2119641-1 2119082-3 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-7 2079383-5 3-2844962-0 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633921-2 5-240641-4 2119781-1 238011-4 3-1803018-8 1-455888-1 4-456406-7 - REF REF REF REF REF REF - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 - - CRIMP HEIGHT 4 REFERENCE SETTING W2__DWG_CRIMP_HT_1 - - C3__DWG_PN_2_1 CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 - - C2__DWG_PN_4_3 C2__DWG_PN_4_4 - - 3 C2__DWG_PN_4_2 7158-3006-90 7158-3008-80 - - - YAZAKI TERMINAL C3__DWG_PN_1_0 1 - 1.40-1.90 mm [.055-.075 IN] - - - INSULATION DIAMETER RANGE - 1 - C1__DWG_PN_4_8 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 YAZAKI TERMINAL C2__DWG_PN_1_0 YAZAKI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: 1 - TERMINALS APPLIED C1__DWG_PN_4_6 B 1 YAZAKI SPEC C1__DWG_PN_4_5 0.75mm² OR 0.85mm² WIRE SIZE n 4.00-5.00 mm [.157-.197 IN] YAZAKI TERMINAL TERMINAL DATA: TERMINALS APPLIED 7114-1461 C1__DWG_PN_1_2 YAZAKI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - YAZAKI TERMINAL TERMINAL DATA: 1 - 3 YAZAKI TERMINAL 7114-4026 1 - - C1__DWG_PN_1_0 1 - TERMINALS APPLIED C - - WIRE STRIP LENGTH 4.00-5.00 mm [.157-.197 IN] - - TERMINAL TERMINAL NAME: P D - YAZAKI TERMINAL 66 - TYPE APPLICATOR INSTRUCTIONS 408-35042 TERMINAL DATA: A PNEUMATIC CRIMP TOOLING KIT 3.90 mm [.154] REVISIONS DIST MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 2.29 mm [.090] 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT SIZE 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE B C 4 LOC 2266294 -1 2266294 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 15MAY2014 CHK 15MAY2014 APVD 15MAY2014 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-7 2 2079383-5 2 3-2844962-0 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633921-2 1 5-240641-4 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 3-1803018-8 1 1-455888-1 1 4-456406-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 99 98 82 71 67 66 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2266294 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 1.8 REF 293 57 REF 53 A 243 50 238 242 7 2 3 8 59 82 52 1 0.5 C 3 177 TERMINAL SUPPORT LOCATION 1 4 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1.0 34 REF 2 56 REF 1 51 SEE DETAIL A 28 5 41 174 44 293 REF 175 44.61 181 182 DETAIL A 3 164 33 24 5 SHEAR DEPRESSOR DETAIL 244 C REF 5 0.05 66 180 2 19.0 67 A 57 0.5 5 180 REF RAM AND HOLDDOWN SET-UP 19 B B 20 30 21 9 29 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 13 47 1 30mm STROKE 20 46 292 98 99 34 54 8 1 60 54 10 1 248 48 REF 11 30mm STROKE 30mm STROKE 30 29 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15MAY2014 CHK 15MAY2014 APVD 15MAY2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266294 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2266294 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2266294 -7 A CRIMP TOOLING KIT - C 4 3 2 LOC PART NUMBER 2- 2266294 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.29 mm [.090] 3.90 mm [.154] APPLICATOR INSTRUCTIONS 408-35042 YAZAKI TERMINAL TERMINAL DATA: TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 4.00-5.00 mm [.157-.197 IN] TERMINAL APPLICATION SPECIFICATION C n YAZAKI SPEC - WIRE STRIP LENGTH - - - TERMINAL APPLICATION SPECIFICATION 1949469-2 1949469-3 YAZAKI TERMINAL 7114-4026 C1__DWG_PN_1_0 C1__DWG_PN_1_1 7114-1461 C1__DWG_PN_1_2 7114-4029-08 C1__DWG_PN_1_3 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL 1572973-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 1572973-2 C1__DWG_PN_3_2 1949770-1 1949770-2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 1949770-3 C1__DWG_PN_3_5 1949770-4 1949770-5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 1949770-6 1949770-7 C1__DWG_PN_3_8 C1__DWG_PN_3_9 286682-1 C1__DWG_PN_3_10 1572421-1 1949371-1 C1__DWG_PN_3_11 C1__DWG_PN_3_12 YAZAKI SEAL 7157-3648 7157-3646 7157-7812 7157-3821 7157-7811-80 7157-3924-80 7157-3857-60 7157-3926-60 7157-3928-10 7157-7899-90 7158-3003-90 7160-8234 TE TERMINAL 1572416-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 1572939-1 C1__DWG_PN_4_2 1572416-2 2025290-1 C1__DWG_PN_4_3 C1__DWG_PN_4_4 1.25mm2 0.75mm² OR 0.85mm² CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2 3 4 5 WIRE STRIP LENGTH INSULATION DIAMETER RANGE - - - 1.35+/-0.05 [.053+/-.002] 1.25+/-0.05 [.049+/-.002] YAZAKI TERMINAL 7116-4026 C2__DWG_PN_1_0 C2__DWG_PN_1_1 7116-1461 C2__DWG_PN_1_2 C2__DWG_PN_1_4 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 7116-4029-08 7116-4026 C2__DWG_PN_1_3 n 4.00-5.00 mm [.157-.197 IN] 1.40-1.90 mm [.055-.075 IN] - - TERMINAL APPLICATION SPECIFICATION NONE 7 - - - C2__DWG_PN_2_3 C2__DWG_PN_2_4 TE SEAL 1572421-2 C2__DWG_PN_3_0 C2__DWG_PN_3_1 1572421-3 C2__DWG_PN_3_2 1572421-4 1572460-1 C2__DWG_PN_3_3 C2__DWG_PN_3_4 1572422-1 C2__DWG_PN_3_5 1572420-1 1949371-1 C1__DWG_PN_4_7 C2__DWG_PN_3_6 C2__DWG_PN_3_7 YAZAKI SEAL 7158-3231-60 C2__DWG_PN_4_0 TE TERMINAL 1949469-1 C2__DWG_PN_4_1 7158-3007-10 7114-4026 C3__DWG_PN_1_1 C3__DWG_PN_2_0 TE SEAL C3__DWG_PN_3_0 - 7158-3231-60 7158-3006-90 7158-3008-80 C2__DWG_PN_4_5 7158-3004-40 7160-8234 C2__DWG_PN_4_6 WIRE SIZE 0.50mm2 CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 1.05+/-0.05 [.041+/-.002] CRIMP HEIGHT REFERENCE SETTING W3__DWG_CRIMP_HT_1 6.3 WIRE SIZE C1__DWG_PN_4_9 C1__DWG_PN_4_10 C1__DWG_PN_4_11 C1__DWG_PN_4_12 1.25mm2 1.00mm2 W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 6.4 6.9 7.4 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.8 5.9 7 A THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN TERMINAL MANUFACTURER'S SPECIFICATIONS. TE CONNECTIVITY EXPRESSLY WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING BUT IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM MANUFACTURER FOR THIS CUSTOM REQUIREMENT. 2 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 - - - 1 - 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - REQUIREMENT. THIS THE DISCLAIMS ANY AND ALL APPROVED APPLICATIONS, NOT LIMITED TO AS SUCH, IT IS TO ASSESS TERMINAL 2 2 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 2 - 1 1 1 - 1 1 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 2 - - 1 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 1 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 2 - RECOMMENDED SPARE PARTS 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - W1__FA_SETTING_2 2 1 - W1__FA_SETTING_1 1 2 - 4 CRIMP HEIGHT REFERENCE SETTING 1 1 - W2__FA_SETTING_3 1 1 5 1 1 - W2__FA_SETTING_2 1 1 - W2__FA_SETTING_1 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING CRIMP HEIGHT mm [INCH] 1 1 - C1__DWG_PN_4_8 1 1 - C2__DWG_PN_4_7 4 - W3__FA_SETTING_1 1 4 - 4 - 1 - C2__DWG_PN_4_3 C2__DWG_PN_4_4 1 - C2__DWG_PN_4_2 - REF REF - C3__DWG_PN_2_1 1 1 C3__DWG_PN_4_0 1 - - YAZAKI SEAL 1 1 - YAZAKI TERMINAL C3__DWG_PN_1_0 1 1 - 2119082-3 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1-1752356-7 2079383-5 3-2844962-0 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633921-2 5-240641-4 2119781-1 238011-4 3-1803018-8 1-455888-1 4-456406-7 1 1 - 3 1.40-1.90 mm [.055-.075 IN] - 1 - INSULATION DIAMETER RANGE TERMINALS APPLIED C1__DWG_PN_4_6 B 1 - C1__DWG_PN_4_5 0.75mm² OR 0.85mm² WIRE SIZE YAZAKI SPEC YAZAKI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL 1949469-1 n 4.00-5.00 mm [.157-.197 IN] 1.40-1.90 mm [.055-.075 IN] YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION DWN 15MAY2014 CHK 15MAY2014 APVD 15MAY2014 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-7 2 2079383-5 2 3-2844962-0 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633921-2 1 5-240641-4 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 3-1803018-8 1 1-455888-1 1 4-456406-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 99 98 82 71 67 66 59 57 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-3 Ocean Side Feed Applicator - DRAWING NO 2266294 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 239 140 59 D 1.8 REF 2 57 244 REF 5 56 PNEUMATIC 243 53 242 50 A 238 SHEAR DEPRESSOR DETAIL 2 3 7 1.0 REF 8 34 59 52 C REF TERMINAL SUPPORT LOCATION 82 1 51 SEE DETAIL A 0.5 C 1 56 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 3 1 4 28 5 41 35.58 66 164 DETAIL A 2 67 33 57 A 24 B 140 REF 0.05 RAM SET-UP 5 19 20 30 B 9 21 1 12 29 241 13 CAM POSITIONS 30mm STROKE 1 REF 30 REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT REAR HOLES 151 141 48 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15MAY2014 CHK 15MAY2014 APVD 15MAY2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266294 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C