7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
PART
NUMBER
REVISION
DESCRIPTION
A
FINE CRIMP HEIGHT ADJUST
2266313 -2
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2266313 -5
A
SUPERSEDED BY 5-2266718-1
PNEUMATIC
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
2266313 -6
A
NON-CRIMP HEIGHT ADJUST
2266313 -7
A
FINE CRIMP HEIGHT ADJUST
7- 2266313 -7
-
A
4
CRIMP TOOLING KIT
SUPERSEDED BY 5-2266718-2
-
-
4
SERVO
LATCH PLATE 12
NONE
-
-
OBSOLETE
-
-
OBSOLETE
-
OBSOLETE
-
CRIMP
WIRE
INSUL
SIZE
-
TYPE
-
F
F
1.40 mm [.055]
1.40 mm [.055]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
SUMITOMO TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
4.00-4.50 mm [.157-.177 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
SUMITOMO CRIMP SPECIFICATION
NH TERMINAL
TERMINAL NAME:
n
T-387E-B
-
6
INSULATION DIAMETER RANGE
SUMITOMO TERMINAL
8240-0180
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
1.40-1.60 mm [.055-.063 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1949694-1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1949923-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
-
SUMITOMO TERMINAL
8230-4877
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
WIRE
SIZE
0.5mm AVSS
0.3mm AVSS
0.35mm CHFUS
0.22mm CHFUS
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
0.90+/-0.05 [.035+/-.002]
0.80+/-0.05 [.031+/-.002]
0.75+/-0.05 [.030+/-.002]
0.70+/-0.05 [.028+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
9
5.5
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_3
7.7
W1__DWG_CRIMP_HT_4
-
W1__FA_SETTING_2
7.1
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_1
6.5
W1__DWG_CRIMP_HT_2
-
-
W1__FA_SETTING_4
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
7
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266313
2266313
2266313
2266313
-
-4
-4
-5
-6
-
8
9
10
11
A
12
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
& 252.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
6
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
13 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
A
66
P
LTR
FEED TYPE
-
APPLICATOR DATA
REVISIONS
DIST
-
1
1
1
1
1
1
1
-
-77 -7
4.90 .
1
1
1
1
1
1
2
-6
1
1
1
1
1
1
1
2
-5
1
1
1
1
1
1
1
1
1
1
-
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-4
2079764-1
2119083-1
7-18023-7
2168400-6
-1
PART NO
1
1
1
1
1
1
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-4
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
260
252
250
249
248
247
246
245
244
243
242
241
240
ITEM
NO
1
1
1
1
1
-
1
1
1
1
-
1
REF
1
1
2
1
1
1
1
1
1
2
1
3
2
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
-
1
1
1
1
-
1
-
2
1
UG
A
RELEASED
17JUL2014
YY
UG
ECR-18-012780
10AUG2018
TB
TE
mm
MATERIAL
-
PART NO
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
2
1
-
-
3
2
1
1
1
3
2
-
2
1
3
1
1
2
1
2
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
1
1
1
1
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
1
-
1
REF REF
2
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT PNT, M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
09JUN2014
CHK
09JUN2014
APVD
09JUN2014
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
SIMP_1-22281-8
1
2119944-1
1
1-690438-0
2
2168083-1
1
2168083-6
1
455888-6
1
SIMP_5-547505-2
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338685-1
4
2168400-1
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2-2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-4
1
2119085_PRE_REV_K
1
2119092-1
1
1752356-6
2
2079383-5
1
2161328
1
1320908-3
1
1901086-1
1
455888-3
2
SIMP_22283-1
1
356835-1
1
240792-3
1
1320928-2
1
980371-4
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
6-1633932-1
..
1
ITEM_7
..
1
ITEM_6
1
2119780-9
1
1-238011-0
1
1633962-2
1
455888-4
1
1-1333281-0
239
238
213
198
172
166
164
163
137
136
135
133
121
117
96
95
93
82
77
74
71
67
66
63
62
61
60
59
58
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2063440-1_OLD
TE Connectivity
APPLICATION SPEC
-
1
2119580-1
DESCRIPTION
PRODUCT SPEC
-
APVD
YY
-1
-
DWN
09JUN2014
1
-
-
-
1
-
DATE
DEVELOPMENT
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
1-690438-0
2168083-1
2168083-6
455888-6
5-547505-2
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2-2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-4
2119085-1
2119092-1
1752356-6
2079383-5
2161328-1
1320908-3
1901086-1
455888-3
22283-1
356835-1
240792-3
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
6-1633932-1
2119780-9
1-238011-0
1633962-2
455888-4
1-1333281-0
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
DESCRIPTION
1
A1
2266313 -1
D
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266313
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
6
6
A
D
2
247
246
260
44
7 252
245
35
244
7
249
53
166
50
8
242
D
2
2
2
2
2
3.048
[ 0.1200 ]
6
163
8
59
82
1
136
137
1
34 REF
2
51
C
3
56
TERMINAL SUPPORT LOCATION
1
4
SERVO
LATCH PLATE
133
4
28
5
41
135
198
66
A
2
164
33
A
24
SERVO FEEDER
NOT INCLUDED
B
117 REF
67
11
213
77
58
74
19
10
30
20
95
21
B
96
9
29
12
1
ITEM 30 LOCATED AT
REAR HOLES
241
CAM POSITIONS
47
13
25
30 REF
29 REF
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
REF
52
172
240
-
243
63
238
C
-
-
62
39
56
A
APVD
37
38
59
PNEUMATIC
DWN
40
239
250
DATE
SEE SHEET 1
-
FEED TYPE
MECHANICAL
DESCRIPTION
20
27
61
26
23
121
93
32
46
34
54
8
1
60
54
10
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
09JUN2014
CHK
09JUN2014
APVD
09JUN2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266313
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2266313 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
D
A
FINE CRIMP HEIGHT ADJUST
OBSOLETE
PNEUMATIC
2- 2266313 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
2- 2266313 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
7- 2266313 -7
A
CRIMP TOOLING KIT
-
-
OBSOLETE
-
4
OBSOLETE
-
OBSOLETE
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
-
TYPE
-
F
F
1.40 mm [.055]
1.40 mm [.055]
APPLICATOR INSTRUCTIONS
408-10389
-
SUMITOMO TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
4.00-4.50 mm [.157-.177 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
SUMITOMO CRIMP SPECIFICATION
NH TERMINAL
TERMINAL NAME:
n
T-387E-B
-
-
INSULATION DIAMETER RANGE
-
1.40-1.60 mm [.055-.063 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1949694-1
-
SUMITOMO TERMINAL
C1__DWG_PN_1_0
8240-0180
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
1949923-1
SUMITOMO TERMINAL
C1__DWG_PN_3_1
8230-4877
-
6
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
WIRE
SIZE
0.5mm AVSS
0.3mm AVSS
0.35mm CHFUS
0.22mm CHFUS
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
0.90+/-0.05 [.035+/-.002]
0.80+/-0.05 [.031+/-.002]
0.75+/-0.05 [.030+/-.002]
0.70+/-0.05 [.028+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
5.5
6.5
7.1
7.7
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
W1__FA_SETTING_4
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266313 -4
2266313 -4
2266313 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
-
& 152.
-
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
6
-
1
1
1
1
1
1
-
1
1
1
1
1
1
2
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-4
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-4
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1_OLD
-
251
250
249
246
244
243
242
241
240
239
238
-
1
-
1
1
1
-
A
66
P
1
1
1
1
-
1
-
-
LTR
1
-
-
-
1
1
REF
-
2
-
1
1
REF REF REF
-
-
1
1
1
-
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
2
1
1
-
3
2
-
1
1
3
2
-
2
1
3
2
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
2
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
1
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DESCRIPTION
DWN
09JUN2014
CHK
09JUN2014
APVD
09JUN2014
G.BAILEY
U.GUO
NAME
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
2-2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
SIMP_1-22281-8
1
2119944-1
1
1-690438-0
2
2168083-1
1
2168083-6
1
455888-6
1
SIMP_5-547505-2
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
21028-2
1
1338685-1
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-4
1
1752356-6
2
2079383-5
1
2161328
1
1320908-3
1
1901086-1
1
455888-3
2
SIMP_22283-1
1
356835-1
1
240792-3
1
1320928-2
1
980371-4
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
6-1633932-1
..
1
ITEM_7
..
1
ITEM_6
1
2119780-9
1
1-238011-0
1
1633962-2
1
455888-4
1
1-1333281-0
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
117
96
95
93
82
77
74
71
67
66
63
62
61
59
58
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
SIZE
-
..
1
1901094-3
TE Connectivity
-
WEIGHT
-
1
2119740-2
DESCRIPTION
APPLICATION SPEC
-
APVD
-
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PRODUCT SPEC
-
DWN
-
PART NO
Y.YIN
DATE
SEE SHEET 1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2-2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
1-690438-0
2168083-1
2168083-6
455888-6
5-547505-2
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
21028-2
1338685-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-4
1752356-6
2079383-5
2161328-1
1320908-3
1901086-1
455888-3
22283-1
356835-1
240792-3
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
6-1633932-1
2119780-9
1-238011-0
1633962-2
455888-4
1-1333281-0
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 2 of 4)
-
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
-
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
REVISIONS
DIST
-
-
2- 2266313 -2
LOC
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266313
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
-
-
-
40
145
38
239
246
39
59
140
152
7
56
2
D
2
2
244
7 139
243
PNEUMATIC
250
53
2
249
A
8
63
238
166
242
2
6
3.05 0.50
[ 0.120
0.019 ]
8 REF
50
163
34
59
82
136
137
C
1
52
172
1
REF
TERMINAL SUPPORT LOCATION
2
51
56
C
3
1
4
SERVO
LATCH PLATE
28
5
41
240
133
4
135
198
164
66
2
11
A
67
33
SERVO FEEDER
NOT INCLUDED
117 REF
58
19
74
20
10
30
77
213
A
24
21
95
1
12
241
29
13
1
ITEM 30 LOCATED AT
REAR HOLES
11
25
CAM POSITIONS
30
REF
REF
29
30mm STROKE
30mm STROKE
142
B
9
96
30mm STROKE
APVD
62
6
A
B
DWN
251
MECHANICAL
D
DATE
27
151
61
26
23
121
93
32
141
34
143
8
1
144
143
10
1
20
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
09JUN2014
CHK
09JUN2014
APVD
09JUN2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266313
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1