8-2266352-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266352 -1 DESCRIPTION A 2266352 -2 FINE CRIMP HEIGHT ADJUST A 2266352 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 A NON-CRIMP HEIGHT ADJUST 2266352 -7 A FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2266352 -6 7- 2266352 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - CRIMP WIRE INSUL SIZE 1.85 mm [.073] 4.01 mm [.158] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338683-8 2161326-1 - 2119951-1 - 2119949-1 1338683-8 2119951-1 - 2161326-1 - 2119949-1 1338683-8 2119950-1 - - 2119641-1 2119799-1 8- 2266352 -4 - - 8- 2266352 -5 5-18022-5 8- 2266352 -5 8- 2266352 -4 5-18022-5 1338683-8 - - 5-18022-5 5-18022-5 - - - - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - - - - - - - - - - 6 - - TYPE - F O - - DELPHI TERMINAL DELPHI CRIMP SPECIFICATION WIRE STRIP LENGTH n 4.20-4.97 mm [.166-.196 IN] C TERMINAL APPLICATION SPECIFICATION - INSULATION DIAMETER RANGE DELPHI CRIMP INFORMATION SHEET 15345060 Page 3 of 6 - - 1.30-2.10 mm [.051-.083 IN] - - - - 6 TERMINALS APPLIED TE TERMINAL 2113491-1 DELPHI TERMINAL 15345060 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 1949160-1 C1__DWG_PN_3_1 2113492-1 286867-5 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.40+/-0.05 [.055+/-.002] 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_4_0 C1__DWG_PN_3_4 C1__DWG_PN_3_7 - C1__DWG_PN_4_4 - C1__DWG_PN_4_5 15324976 15324976 C1__DWG_PN_3_6 C1__DWG_PN_4_6 - C1__DWG_PN_4_7 - CRIMP HEIGHT 9 REFERENCE SETTING 3.7 W1__DWG_CRIMP_HT_1 4.9 W1__DWG_CRIMP_HT_2 5.9 W1__DWG_CRIMP_HT_3 - - W1__FA_SETTING_1 - W1__FA_SETTING_2 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_3 6 7 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266352 2266352 2266352 2266352 - -4 -4 -5 -6 - 8 9 10 11 A 1 & 252. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 1 - - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 14 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - C1__DWG_PN_4_3 15324976 C1__DWG_PN_3_5 CABLE DIAMETER C1__DWG_PN_4_2 13735530 15324974 C1__DWG_PN_3_3 - - C1__DWG_PN_4_1 15339967 C1__DWG_PN_3_2 1557393-1 2-1203514-0 WIRE SIZE DELPHI SEAL 15327860 C1__DWG_PN_3_0 2113492-2 1572277-2 B - DS-TERMINAL WITH SLEEVE, SEALED, LONG TERMINAL NAME: - 1 -77 -7 4.40 . A 66 P LTR DESCRIPTION DATE RELEASED DWN APVD BH 14AUG2014 BH 2063440-1 - TERMINAL DATA: REVISIONS DIST A - APPLICATOR DATA 1 PART NUMBERS REQUIRED - - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 1 - -6 1 -5 1 -2 1 2119957-2 8-21084-0 -1 PART NO - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 260 252 ITEM NO 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 3 1 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 - - 1 - - mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 1 - 1 1 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338683-8 2168400-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 3-1752356-3 2079383-5 2161328-1 1-1320908-2 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-1 318707-1 9-1633927-2 2-2119781-4 238011-4 4-1803018-1 1-455888-1 8-1633609-8 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 - - 1 - - - REF REF 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE DWN 07JUL2014 CHK 07JUL2014 APVD 07JUL2014 BOB HIGMAN T.ELBIN D.STOUGH NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-2 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338683-8 4 2168400-1 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 3-1752356-3 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 318707-1 1 9-1633927-2 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 238011-4 1 4-1803018-1 1 1-455888-1 1 8-1633609-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 250 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 117 82 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2266352 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 247 246 260 PNEUMATIC 250 245 2 7 53 A 44 7 252 249 238 63 35 5 166 8 242 2 57 REF 1.26 [ 0.050 ] 2 SHEAR DEPRESSOR DETAIL 2 6 8 82 1 136 34 REF C 2 3 51 TERMINAL SUPPORT LOCATION 1 4 SERVO LATCH PLATE 28 5 41 135 198 66 A 2 164 33 24 SERVO FEEDER NOT INCLUDED B 4.30 0.50 [ 0.169 0.019 ] 1 56 4 REF 52 172 133 D 2 244 59 240 REF 243 50 137 - 2 163 C - 62 39 56 APVD 37 38 59 DWN - 40 239 DATE 67 11 213 A 19 10 30 117 REF 57 B 20 21 9 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 20 46 32 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07JUL2014 CHK 07JUL2014 APVD 07JUL2014 BOB HIGMAN T.ELBIN D.STOUGH TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266352 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266352 -1 DESCRIPTION A 2- 2266352 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2266352 -5 A FINE CRIMP HEIGHT ADJUST 2- 2266352 -7 A FINE CRIMP HEIGHT ADJUST NONE A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266352 -7 APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 1.85 mm [.073] 2119950-1 1338683-8 2161326-1 - 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - - - 1338683-8 - - 1338683-8 1338683-8 - 5-18022-5 8- 2266352 -5 8- 2266352 -4 5-18022-5 8- 2266352 -5 8- 2266352 -4 5-18022-5 5-18022-5 - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - - 2168400-6 2168400-6 - 2119799-1 - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - 6 - - - - - - TYPE - F O - - DELPHI TERMINAL TERMINAL DATA: DELPHI CRIMP SPECIFICATION WIRE STRIP LENGTH 4.20-4.97 mm [.166-.196 IN] C TERMINAL APPLICATION SPECIFICATION - DELPHI INFORMATION SHEET 15345060 Page 3 of 6 - n - INSULATION DIAMETER RANGE - 1.30-2.10 mm [.051-.083 IN] - - - - - TERMINALS APPLIED TE TERMINAL 2113491-1 DELPHI TERMINAL C1__DWG_PN_1_0 15345060 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 1949160-1 2113492-1 2113492-2 1572277-2 286867-5 1557393-1 2-1203514-0 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 1 B - DS-TERMINAL WITH SLEEVE, SEALED, LONG TERMINAL NAME: 2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.40+/-0.05 [.055+/-.002] 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] C1__DWG_PN_3_0 DELPHI SEAL C1__DWG_PN_4_0 15327860 15339967 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_5 - C1__DWG_PN_4_4 - 6 C1__DWG_PN_4_5 - C1__DWG_PN_4_6 15324976 C1__DWG_PN_3_7 - C1__DWG_PN_4_3 15324976 C1__DWG_PN_3_6 CABLE DIAMETER C1__DWG_PN_4_2 15324974 15324976 C1__DWG_PN_3_4 - C1__DWG_PN_4_1 13735530 C1__DWG_PN_3_3 - C1__DWG_PN_4_7 - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.7 - W1__FA_SETTING_1 4.9 - W1__FA_SETTING_2 5.9 - W1__FA_SETTING_3 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2266352 -4 2266352 -4 2266352 -5 - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 1 & 152. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - 11 13 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - APPLICATOR INSTRUCTIONS 408-10389 A PART NUMBERS REQUIRED - 4.01 mm [.158] REVISIONS DIST - - APPLICATOR DATA LOC 1 1 1 1 1 - 1 1 - 1 - - 1 - 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338683-8 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 3-1752356-3 2079383-5 2161328-1 1-1320908-2 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-1 318707-1 9-1633927-2 2-2119781-4 238011-4 4-1803018-1 1-455888-1 8-1633609-8 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 - - 1 1 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 PART NO -77 -27 -25 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE DWN 07JUL2014 CHK 07JUL2014 APVD 07JUL2014 BOB HIGMAN T.ELBIN D.STOUGH NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 1 2119082-2 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338683-8 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 3-1752356-3 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 318707-1 1 9-1633927-2 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 238011-4 1 4-1803018-1 1 1-455888-1 1 8-1633609-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 251 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119782 Ocean Side Feed Applicator - DRAWING NO 2266352 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 140 152 7 56 2 D 2 2 57 REF 1.26 [ 0.050 ] SHEAR DEPRESSOR DETAIL 243 250 53 2 249 238 A 8 63 166 242 REF 5 244 7 139 PNEUMATIC 2 6 50 4.30 0.50 [ 0.169 0.019 ] REF 8 163 34 59 82 136 137 C 1 1 REF TERMINAL SUPPORT LOCATION 52 172 2 51 56 C 3 1 4 28 SERVO LATCH PLATE 5 41 240 133 4 135 198 164 66 2 11 A 67 33 SERVO FEEDER NOT INCLUDED 19 20 10 30 57 213 A 24 B DWN 251 MECHANICAL D DATE 117 REF B 9 21 1 12 29 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 151 141 32 34 143 8 1 144 143 10 1 20 11 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07JUL2014 CHK 07JUL2014 APVD 07JUL2014 BOB HIGMAN T.ELBIN D.STOUGH TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266352 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A