8-2266366-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 5 4 3 2 20 PART NUMBER REVISION 2266366 -1 DESCRIPTION C FINE CRIMP HEIGHT ADJUST C 2266366 -5 SUPERSEDED BY 5-2151184-1 MECHANICAL D C NON-CRIMP HEIGHT ADJUST 2266366 -7 C FINE CRIMP HEIGHT ADJUST WIRE INSUL APPLICATOR DATA SIZE PNEUMATIC - B 4 - OBSOLETE - OBSOLETE - - 6 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-10389 - TYPE - F BX 1.57 mm [.062] - OBSOLETE NONE CRIMP TOOLING KIT - SERVO LATCH PLATE 12 4 6 SUPERSEDED BY 5-2151184-2 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 2266366 -6 7- 2266366 -7 CRIMP FINE CRIMP HEIGHT ADJUST C 8 - - - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 4.00-4.50 mm [.157-.177 IN] C TERMINAL APPLICATION SPECIFICATION (A) 173681-6 (C) 173716-1 13 (A)114-5094 (C)114-5111 13 TERMINALS APPLIED TE TERMINAL (A) 173681-1 n 13 C1__DWG_PN_1_1 (B) 173682-1 13 (C) 173716-2 13 C1__DWG_PN_1_2 C1__DWG_PN_1_3 (D)114-13170 - TERMINAL APPLICATION SPECIFICATION (A)114-5094 - TERMINALS APPLIED 14 TE TERMINAL (A) 173681-2 C1__DWG_PN_1_0 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE TERMINAL (A) 173681-3 (B) 2098032-1 13 (D) 776768-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 n 4.00-4.50 mm [.157-.177 IN] 1.80-2.00 mm [.071-.079 IN] (B)114-5108 13 TE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE TE TERMINAL (A) 173681-4 TE TERMINAL C1__DWG_PN_4_0 (A) 776181-1 C1__DWG_PN_4_1 (C) 2098032-3 13 (D) 776768-3 - .040 SERIES TAB CONTACT MULTI-LOC TERMINAL NAME: .040 SERIES REC / TAB CONTACT TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 13 INSULATION DIAMETER RANGE - 1.40-2.00 mm [.055-.079 IN] - - - - - - - 14 TE TERMINAL C2__DWG_PN_1_0 - C2__DWG_PN_2_0 TE TERMINAL - TE TERMINAL C2__DWG_PN_3_0 - C2__DWG_PN_4_0 - C2__DWG_PN_1_1 6 C1__DWG_PN_4_2 C1__DWG_PN_4_3 - WIRE SIZE 0.50mm2 0.30mm2 20 AWG OR 0.50mm2 22 AWG OR 0.30mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.02+/-0.05 [.040+/-.002] 0.92+/-0.05 [.036+/-.002] 0.97+/-0.05 [.038+/-.002] 0.88+/-0.05 [.035+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 9 6.8 W1__FA_SETTING_1 7.8 13 W1__FA_SETTING_2 7.3 WIRE SIZE 18 AWG CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.17+/-0.05 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING 9 5.3 W2__DWG_CRIMP_HT_1 - W2__FA_SETTING_1 - 13 - W1__FA_SETTING_3 8.2 - W1__FA_SETTING_4 - B 1 RECOMMENDED SPARE PARTS - 2 GREASE BEARING SURFACES LIGHTLY - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 2266366 2266366 2266366 2266366 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 7 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 0.69mm. 14 ADJUSTMENTS ARE REQUIRED WHEN CHANGING TERMINALS. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. AMP 4805 REV 31MAR2000 - 11 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. RUN TERMINALS 173682, 2098032 AND 173716 WITH AVS WIRE ONLY. 15 -4 -4 -5 -6 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. 13 1 REVISIONS DIST A 66 P LTR FEED TYPE - 2266366 -2 LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 1 1 12 7 1 - 1 1 1 -77 -7 1 - -6 1 1 1 -5 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 -1 PART NO 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 260 252 250 249 248 247 246 ITEM NO 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 1 2 1 3 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 1 1 1 1 1 1 1 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 - 1 - 1 -6 1 1 1 1 - 1 1 - 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 - 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - BH BH B ECR-17-002457 21FEB2017 MZ KZ C ECR-18-001104 23JAN2018 JAH TE C1 ECR-18-011592 20JUL2018 TB TE PART NO - RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE SPACER, CRIMPER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION, SPECIAL CRIMPER, WIRE PREMIUM DWN 13JUL2014 CHK 13JUL2014 APVD 13JUL2014 BOB HIGMAN T.ELBIN D.STOUGH NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-1 1 455888-5 1 2119956-1 1 2119791-5 1 1-455888-0 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 2 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 2-1752356-3 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-1 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 4-1333202-6 1 3-240641-3 .. 1 ITEM_6 1 2119757-8 1 2-238011-1 1 1-1633989-1 .. 1 ITEM_2 1 3-456403-4 245 244 243 242 241 240 239 238 213 198 182 181 180 177 175 174 172 166 164 163 137 136 135 133 119 117 92 82 71 70 68 67 66 63 62 60 59 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-6 TE Connectivity APPLICATION SPEC - 1 2119758 DESCRIPTION PRODUCT SPEC - APVD 13AUG2014 -1 1 DWN RELEASED 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 DATE A 2119758-1 2119082-6 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-1 455888-5 2119956-1 2119791-5 1-455888-0 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 2-1752356-3 2079383-5 2161328-1 1-1320908-2 2119959-1 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 4-1333202-6 3-240641-3 2119757-8 2-238011-1 1-1633989-1 3-456403-4 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266366 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL 6 6 A D 239 56 2 247 246 260 44 7 252 245 35 244 7 238 50 163 59 166 8 242 82 1 1 2 19.0 TERMINAL HOLD DOWN LOCATION 2 6 70 3 51 177 SERVO LATCH PLATE 2 1.8 REF 0.5 34 REF C TERMINAL SUPPORT LOCATION 1 4 68 5 41 174 181 135 2 198 175 182 6 164 A 66 180 2 33 29 REF 67 11 30 REF 213 A 24 SERVO FEEDER NOT INCLUDED B 2 92 56 172 4 2 8 137 133 - 2 7 52 136 240 - - D 243 63 53 C APVD 62 39 249 A SEE SHEET 1 DWN 37 38 250 DATE 40 59 PNEUMATIC DESCRIPTION 10 B 30 117 REF 29 9 1 12 241 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE ITEM 30 LOCATED AT FRONT HOLES 119 46 32 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13JUL2014 CHK 13JUL2014 APVD 13JUL2014 BOB HIGMAN T.ELBIN D.STOUGH TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266366 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER DESCRIPTION FEED TYPE 2- 2266366 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL C WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 2- 2266366 -5 C FINE CRIMP HEIGHT ADJUST 2- 2266366 -7 C FINE CRIMP HEIGHT ADJUST NONE B CRIMP TOOLING KIT OBSOLETE 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-10389 - 6 - OBSOLETE - 4 OBSOLETE - OBSOLETE - - - - 6 - TYPE F BX 1.57 mm [.062] - 8 - - 7 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 4.00-4.50 mm [.157-.177 IN] C TERMINAL APPLICATION SPECIFICATION (A) 173681-1 (A) 173681-6 (C) 173716-1 12 WIRE SIZE 0.50mm2 0.30mm2 20 AWG OR 0.50mm2 22 AWG OR 0.30mm2 (A)114-5094 (C)114-5111 12 TERMINALS APPLIED TE TERMINAL n 12 (A) 173681-2 (B) 173682-1 12 (C) 173716-2 12 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_1_3 (D)114-13170 - 13 TE TERMINAL C1__DWG_PN_1_0 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE TERMINAL (A) 173681-3 (B) 2098032-1 12 (D) 776768-2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 C1__DWG_PN_3_0 1.02+/-0.05 [.040+/-.002] 0.92+/-0.05 [.036+/-.002] 0.97+/-0.05 [.038+/-.002] 0.88+/-0.05 [.035+/-.002] C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 TE TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.8 7.8 7.3 8.2 TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED 13 TE TERMINAL (A) 776181-1 C1__DWG_PN_4_0 (A) 173681-4 (C) 2098032-3 12 (D) 776768-3 CRIMP HEIGHT REFERENCE SETTING n 4.00-4.50 mm [.157-.177 IN] 1.80-2.00 mm [.071-.079 IN] (B)114-5108 12 TE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE C1__DWG_PN_4_1 - .040 SERIES TAB CONTACT MULTI-LOC TERMINAL NAME: .040 SERIES REC / TAB CONTACT TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 12 - TE TERMINAL C2__DWG_PN_1_0 - INSULATION DIAMETER RANGE 1.40-2.00 mm [.055-.079 IN] - - - - - 7 - C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 TE TERMINAL - C2__DWG_PN_4_0 - C2__DWG_PN_1_1 - C1__DWG_PN_4_2 - C1__DWG_PN_4_3 - 9 W1__FA_SETTING_1 W1__FA_SETTING_2 12 WIRE SIZE 18 AWG CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.17+/-0.05 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 - 9 5.3 - W2__FA_SETTING_1 12 - W1__FA_SETTING_3 6 W1__FA_SETTING_4 - 1 B 2 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266366 -4 2266366 -4 2266366 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 13 14 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 11 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. RUN TERMINALS 173682, 2098032 AND 173716 WITH AVS WIRE ONLY. ADJUSTMENTS ARE REQUIRED WHEN CHANGING TERMINALS. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. AMP 4805 REV 31MAR2000 - 1 - 1 1 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. LOC 1 REVISIONS DIST A 66 P LTR - PNEUMATIC SERVO LATCH PLATE SIZE 3 SET UP GAUGE 2119599-1 REVISION 7- 2266366 -7 CRIMP 4 20 PART NUMBER APPLICATOR DATA 5 ALL RIGHTS RESERVED. 2- 2266366 -2 D 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-6 2079764-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-6 1 2079764 - 251 250 249 246 244 243 1 1 1 1 - 1 1 1 - 1 2 - - - - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 3 1 - 2 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 - 1 - 1 1 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13JUL2014 CHK 13JUL2014 APVD 13JUL2014 T.ELBIN D.STOUGH NAME A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-1 1 455888-5 1 2119956-1 1 2119791-5 1 1-455888-0 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2-1752356-3 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-1 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 4-1333202-6 1 3-240641-3 .. 1 ITEM_6 1 2119757-8 1 2-238011-1 1 1-1633989-1 .. 1 ITEM_2 1 3-456403-4 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 92 82 71 70 68 67 66 63 62 59 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 SIZE - 1 7-18023-7 TE Connectivity - WEIGHT - 1 2119083 DESCRIPTION APPLICATION SPEC - APVD - RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE SPACER, CRIMPER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION, SPECIAL CRIMPER, WIRE PREMIUM PRODUCT SPEC - DWN - PART NO BOB HIGMAN DATE SEE SHEET 1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-1 455888-5 2119956-1 2119791-5 1-455888-0 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 2-1752356-3 2079383-5 2161328-1 1-1320908-2 2119959-1 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 4-1333202-6 3-240641-3 2119757-8 2-238011-1 1-1633989-1 3-456403-4 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 1 -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266366 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 56 140 152 7 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 249 53 238 A 8 50 166 242 19.0 2 6 TERMINAL HOLD DOWN LOCATION 63 7 163 59 136 56 C 8 82 52 137 1 51 1 SERVO LATCH PLATE REF 34 70 3 2 REF TERMINAL SUPPORT LOCATION 92 177 172 2 176 1.8 1 4 C 0.5 68 5 174 41 181 240 133 4 135 2 198 175 182 164 66 6 180 2 11 A 67 33 SERVO FEEDER NOT INCLUDED 213 A 24 B DWN 251 MECHANICAL D DATE 10 30 B 9 117 REF 29 1 12 ITEM 30 LOCATED AT FRONT HOLES REF 29 30 241 13 1 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 141 151 32 34 143 8 1 144 143 10 1 119 11 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13JUL2014 CHK 13JUL2014 APVD 13JUL2014 BOB HIGMAN T.ELBIN D.STOUGH TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266366 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C1