8-2266418-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 DESCRIPTION FEED TYPE 2266418 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC 7-2266418-2 C PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC 7- 2266418 -7 A CRIMP TOOLING KIT REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR DESCRIPTION DATE DWN APVD RELEASED 02SEP2014 RK GB A1 ECR-14-015266 15OCT2014 KH UG B ECR-19-008665 01JUN2019 TB CT C ECR-19-011881 29JUL2019 FJ TE A - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 3.30 mm [.130] 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-35042 KOSTAL TERMINAL TERMINAL DATA: KOSTAL CRIMP SPECIFICATION SLK 2.8 TERMINAL NAME: WIRE STRIP LENGTH 5.00-5.60 mm [.197-.220 IN] C TERMINAL APPLICATION SPECIFICATION 1572233-2 1572233-3 00074173 - TERMINALS APPLIED TE TERMINAL 1572233-1 n C1__DWG_PN_1_1 22125499720 C1__DWG_PN_1_2 22140499720 C1__DWG_PN_1_3 INSULATION DIAMETER RANGE - - - C1__DWG_PN_2_1 TE TERMINAL 1572899-1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 1572899-2 C1__DWG_PN_3_0 - C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572899-3 C1__DWG_PN_3_3 10140499110 10125499110 1 1 2 B 3 4 5 4.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.95+/-0.05 [.077+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 7.8 RECOMMENDED SPARE PARTS 7 1 2 2 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 2 - 1 - - - - - - 1 - 1 1 1 2 - A 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - - 1 1 - 1 1 1 - 1 1 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - FEED MUST BE SET TO USE THE SLOT IN THE CARRIER STRIP. 2 1 - - 4 2 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 4 - - 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 5 1 1 W1__FA_SETTING_1 1 1 - 4 1 1 - WIRE SIZE 1 1 - C1__DWG_PN_4_3 1 1 - C1__DWG_PN_4_2 1 REF REF - C1__DWG_PN_4_1 1 1 - C1__DWG_PN_4_0 1 1 - KOSTAL TERMINAL 10124499110 1 1 - C1__DWG_PN_2_0 1 1 - 3 1 1 - 1803078-3 2119641-1 2119082-4 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2844908-1 2844907-1 1-455888-9 1803607-3 2119791-9 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 1803583-9 1803515-2 1803602-2 1752356-9 2079383-5 3-2844962-2 2844992-2 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1633136-1 2119757-8 238011-3 4-1803018-2 455888-8 2-1752057-0 1 1 - 3.40-3.70 mm [.134-.146 IN] - 1 - 7 KOSTAL TERMINAL 22124499720 C1__DWG_PN_1_0 - 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPACER, PRECISION FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 40) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .130 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM, STEPPED PART NO DWN 22JUL2014 CHK 22JUL2014 APVD 22JUL2014 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2844908 1 2844907 1 1-455888-9 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 1 18023-9 1 1803583-9 1 1803515-2 1 1803602-2 1 1752356-9 2 2079383-5 2 3-2844962-2 1 2844992-2 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1633136-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 238011-3 1 4-1803018-2 1 455888-8 1 2-1752057-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-4 259 248 244 243 242 241 238 164 99 98 82 71 70 67 66 60 59 56 54 53 52 51 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 1 1803078-3 Ocean Side Feed Applicator - DRAWING NO 2266418 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D FEED TYPE 44 PNEUMATIC 2 244 243 A 238 242 53 2 3 7.0 50 259 59 8 82 1 52 C 34 REF 51 56 REF 1 2 SEE DETAIL A C 70 3 5 TERMINAL SUPPORT LOCATION 1 4 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 28 5 41 43.90 DETAIL A REF 67 RAM SET-UP 33 A 24 B 44 0.05 66 2 164 0.5 19 30 B 20 21 9 29 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITION 13 30 29 REF REF 1 11 30mm STROKE 20 46 98 99 34 54 1 8 60 54 10 1 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22JUL2014 CHK 22JUL2014 APVD 22JUL2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266418 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266418 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2266418 -7 A CRIMP TOOLING KIT - REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 3.30 mm [.130] 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-35042 KOSTAL TERMINAL TERMINAL DATA: KOSTAL CRIMP SPECIFICATION SLK 2.8 TERMINAL NAME: WIRE STRIP LENGTH 5.00-5.60 mm [.197-.220 IN] C TERMINAL APPLICATION SPECIFICATION 1572233-1 1572233-2 1572233-3 WIRE SIZE 4.00mm2 00074173 - TERMINALS APPLIED TE TERMINAL n 22124499720 22125499720 C1__DWG_PN_1_1 C1__DWG_PN_1_2 22140499720 C1__DWG_PN_1_3 - - - - 1 - 3 1 - 1 - 1 - REF - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 1572899-1 1572899-2 1.95+/-0.05 [.077+/-.002] C1__DWG_PN_3_0 KOSTAL TERMINAL C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572899-3 C1__DWG_PN_3_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1 - 3.40-3.70 mm [.134-.146 IN] 10124499110 10140499110 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 7.8 1 - C1__DWG_PN_4_1 4 - C1__DWG_PN_4_2 10125499110 1 - C1__DWG_PN_4_0 - - C1__DWG_PN_4_3 1 - 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - 1 - 1 - 2 - B 1 2 RECOMMENDED SPARE PARTS APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 2 - 1 - 1 - 1 - 1 - 2 - FEED MUST BE SET TO USE THE SLOT IN THE CARRIER STRIP. 1 - 1 - 1 - 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 5 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 5 1 - 1 1 1 1 1 - - - - - 1 1 1 1 1 1 1 - A 1803078-3 2119082-4 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-2 2844908-1 2844907-1 1-455888-9 1803607-3 2119791-9 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 1803602-2 1752356-9 2079383-5 3-2844962-2 2844992-2 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1633136-1 2119757-8 238011-3 4-1803018-2 455888-8 2-1752057-0 1 - INSULATION DIAMETER RANGE 7 KOSTAL TERMINAL C1__DWG_PN_1_0 - 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPACER, PRECISION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 40) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .130 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM, STEPPED DWN 22JUL2014 CHK 22JUL2014 APVD 22JUL2014 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-2 1 2844908 1 2844907 1 1-455888-9 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 2 18023-9 1 1803602-2 1 1752356-9 2 2079383-5 2 3-2844962-2 1 2844992-2 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1633136-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 238011-3 1 4-1803018-2 1 455888-8 1 2-1752057-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 259 244 243 242 241 238 164 151 144 143 142 141 140 99 98 82 71 70 67 66 59 56 53 52 51 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC - 1 1803078-3 Ocean Side Feed Applicator - DRAWING NO 2266418 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 140 D DATE APVD - - - 2 D 244 FEED TYPE PNEUMATIC 243 242 53 2 3 7.0 A 238 50 34 259 82 52 SEE DETAIL A 56 1 0.5 REF 8 59 C DWN REF TERMINAL SUPPORT LOCATION 1 C 2 51 70 5 3 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 4 28 34.87 5 140 REF 0.05 41 164 DETAIL A 66 2 67 33 24 30 B RAM SET-UP A 19 9 20 B 1 12 21 241 29 13 ITEM 30 LOCATED AT REAR HOLES 1 30 CAM POSITION REF REF 29 30mm STROKE 151 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22JUL2014 CHK 22JUL2014 APVD 22JUL2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266418 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C