8-640907-1

FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Pod FullyHel. Insulated Con. Bold FASTON (Continued)_9pt Receptacles Helvetica and Lt Tabs Condensed Ultra-Pod Fully Insulated FASTON Receptacles and Tabs Product Facts n Reduced insertion force n Designed for correct lead-in of tab n Mates with typical 110, 187 and 250 Series tab styles including those with shoulders n UL rated at +105°C n 110 Series accepts 22-18 AWG [0.3–1 mm2], 187 Series accepts 20-16 AWG [0.5–1.4mm2] wire and 250 Series accepts 22-10 AWG [0.3–5 mm2] wire n Visual inspection of crimp and wire brush n Terminated by automatic or semi-automatic equipment to meet production requirements n Complies with the IEC 380, 601 and 950 and UL 1950 requirements for a secondary means of insulation fixing n Listed by Underwriters Laboratories Inc., File No. E66717 R n n CSA Certified, File No. LR 7189 R VDE tested according to DIN VDE 0627/ 9.91, VDE Reg. No. Technical Documents Product Specification 108-1285 108-2215 Application Specification 114-2124 Hand Tools — Insertion 250 Series—314916-1 250 Series Flag—314919-1 Hand Tools — Extraction 250 Series—314917-1 Ultra-Pod Fully Insulated FASTON Receptacles offer the newest in one-step automatic application of insulated quick connects. The unique integral plastic carrier designed specifically for this product allows insulated F-Crimp terminations to be produced quickly and easily. Applied cost savings are attainable with either bench or high-speed automatic termination equipment and the elimination of any secondary insulation operations. Both the crimping of the terminal and the terminal insulating occur in a single stroke of the press and applicator—the crimping on the downstroke and the insulating on the up-stroke. The receptacles contained within the Ultra-Pod FASTON Receptacle assemblies are tested and customer qualified and can be immediately used in existing applications where insulation has been accomplished by other means. The low insertion force design provides easier tab insertion, reduces operator fatigue and improves the productivity and reliability of the end assembly operation. The insulating housing is produced by a unique molding process which provides an integral carrier and eliminates the crimp location problems related to secondary carriers. This housing, produced from 130°C rated 6/6 nylon, covers the FASTON receptacle sufficiently to provide for use in 600-volt applications. Most importantly, this insulating system helps eliminate the workplace hazards and labor costs of chemically expanded or heat shrink tubing. Depending on production requirements, Tyco Electronics provides a complete selection of terminating equipment from bench press to automatic lead maker. 92 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Insulation Support B D Ultra-Pod Fully Insulated FASTON Receptacles and Tabs A C Description .110 Series Wire Range 22-18 Ins. Dia. Range .080-.120 2.03-3.05 A .151 3.83 Dimensions B C .224 5.69 .205 5.21 D .805 20.45 Mating Tab UL 941 Color Material and Finish .020 0.51 V-2 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Black V-2 Natural V-0 Natural V-2 Natural V-0 Natural Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Tin-Plated Brass Nickel Plated Steel Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass .032 0.81 .020 0.51 20-16 .187 Series .090-.130 2.29-3.30 .170 4.32 .295 7.49 .200 5.08 .775 19.68 .032 0.81 18-16 or 2-18 22-18 18-14 (2) .105 Max. 2.67 .090-.130 2.29-3.30 .120-.170 3.05-4.32 .170 5.33 .195 4.95 .195 4.95 .295 7.49 .370 9.40 .370 9.40 .200 5.08 .225 5.72 .225 5.72 .775 19.68 .945 24.00 .945 24.00 .020 0.51 .032 0.81 .032 0.81 .250 Series 18-14 or 2-18 (2) .105 Max. 2.67 .195 4.95 .370 9.40 .225 5.72 .945 24.00 .032 0.81 2 14-10 .130-.180 3.30-4.57 .195 4.95 .370 9.40 .225 5.72 .945 24.00 .032 0.81 Part Numbers 521228-12 521228-22 521436-12 521436-22 521437-12 521437-22 520973-12 520973-22 521225-12 521225-22 520982-12 520982-22 521284-12 521284-22 521293-14 521293-24 521586-14 521586-24 520988-12 520988-22 521368-12 521368-22 520963-12 520963-22 521367-12 521367-22 521011-22 521011-12,3 521637-1 521637-2 521632-1 521632-2 520974-12 520974-22 521366-12 521366-22 1 Flammability rating of plastic material. 150°C rated nylon. UL Recognized. 4 UL pending for double wire termination. 2 3 93 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Pod FullyHel. Insulated Con. Bold FASTON (Continued)_9pt Receptacles Helvetica and Lt Tabs Condensed (Continued) Flag Insulation Support CB Ultra-Pod Fully Insulated FASTON Receptacles and Tabs D A Description Wire Range Ins. Dia. Range A Dimensions B C D Mating Tab UL 941 Color V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural .020 0.51 22-18 .060-.110 1.52-2.79 .170 4.32 .295 7.49 .485 12.32 .680 17.27 .032 0.81 .187 Series .020 0.51 18-14 (2) 20 or (2) 18 (2) .105 Max. 2.66 .170 4.32 .295 7.49 .485 12.32 .680 17.27 .032 0.81 22-18 .050-.100 1.27-2.54 .200 5.08 .370 9.40 .585 14.86 .680 17.27 .032 0.81 Natural .250 Series V-2 18-14 18-14 (2) 20 or (2) 18 .110-.160 2.79-4.06 (2) .105 Max. 2.66 .200 5.08 .200 5.08 .370 9.40 .370 9.40 .585 14.86 .585 14.86 .680 17.27 .680 17.27 .032 0.81 .032 0.81 Black V-0 Natural V-2 Natural V-0 Natural Material and Finish Part Numbers Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass Tin-Plated Brass Nickel Plated Steel Brass Tin-Plated Brass Brass Brass Tin-Plated Brass 521470-1 521470-2 521596-1 521596-2 521598-1 521598-2 521600-1 521600-2 521471-12 521471-22 521597-12 521597-22 521599-12 521599-22 521601-12 521601-22 521050-1 521050-2 521411-1 521411-2 520971-1 520971-2 520971-4 521087-13 521282-1 521282-2 521112-1 521633-1 521633-2 1 Flammability rating of plastic material. pending for double wire terminations. 3 No UL or CSA approvals. 2 UL 94 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Ultra-Pod FullyHel. Insulated Con. Bold FASTON (Continued)_9pt Receptacles Helvetica and Lt Tabs Condensed (Continued) Positive Lock Insulation Support B C A D Description Wire Range Ins. Dia. Range A .187 Series 18-14 .110-.180 2.79-4.57 .186 4.72 1 2 18-14 .110-.180 2.79-4.57 .205 5.21 .307 7.80 .370 9.40 .265 6.73 .245 6.22 D Mating Tab UL 941 Color .812 20.62 .020 0.51 V-2 Natural .950 24.13 V-0 Natural V-2 Natural V-0 Natural .032 0.81 Material and Finish Part Numbers Brass Tin-Plated Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass 521271-12 521271-22 521212-22 521213-12 521213-22 521317-12 521317-22 Material and Finish Part Numbers Brass Tin-Plated Brass Brass Tin-Plated Brass Brass Tin-Plated Brass 521217-1 521217-2 521451-1 521451-2 521227-12 521227-22 Ultra-Pod Fully Insulated FASTON Receptacles and Tabs .250 Series Dimensions B C Flammability rating of plastic material. UL Recognized, CSA Certified Tabs Insulation Support B C A D Description Wire Range Ins. Dia. Range A 18-14 .130-.180 3.30-4.57 .275 6.99 .250 Series 12-10 1 2 .150-.200 3.81-5.08 .275 6.99 Dimensions B C .450 11.43 .450 11.43 .310 7.87 .310 7.87 D 1.120 28.45 1.120 28.45 Tab UL 941 Color V-2 Natural V-0 Natural V-2 Natural .032 0.81 .032 0.81 Flammability rating of plastic material. No UL or CSA approvals 95 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page FASTON PIDG Head_12Receptacles Hel. Con. Bold and(Continued)_9pt Tabs Helvetica Lt Condensed PIDG FASTON Receptacles and Tabs Product Facts n Pre-insulated terminal designed for complete and uniformed reliability in the most difficult circuit environment n Consists of an unplated or tin-plated brass body or a tin-plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel n Design of the tool dies and construction of the terminal insures uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The Tyco Electronics Mated Tool/Terminal Concept n n Tyco Electronics compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance Terminal and the crimping tool are designed as precisely matched devices n Dies are precisionengineered from the finest hard-metal alloys n Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding precalibration in the crimping jaws of Tyco Electronics automated crimping machines Here is a pre-insulated terminal designed for complete and uniform reliability in most difficult circuit environments. Each PIDG Terminal consists of a tin-plated brass body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel. The design of the tool dies and the construction of the terminal promotes uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area. Tyco Electronics compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance. This is a calculated result made possible by designing the terminal and the crimping tool as precisely matched devices. The dies are precision-engineered from the finest hard-metal alloys. Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre- calibration in the crimping jaws of Tyco Electronics automated crimping machines. Crimping pressure can neither over-stress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height required. The resulting termination is free of contamination, is resistant to shock and critical environments, and its tensile strength approaches that of the wire itself. The Crimp n Crimping pressure does not overstress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height n Resulting termination is free of contamination n Resistant to most shock and critical environments n Tensile strength approaches that of the wire itself Temperature Rating: 105° C Wire Range 22-16 16-14 12-10 1 R E66717 Recognized 22-16 Stranded 16-14 Stranded 12-10 Stranded R LR7189 Certified 300 V Max., 105°C Max.1 UL and CSA — Nylon. 96 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page FASTON PIDG Head_12Receptacles Hel. Con. Bold and(Continued)_9pt Tabs (Continued) Helvetica Lt Condensed Receptacles Receptacle Style Material Related Product Data A — No dimple with wire stop B — Dimple with wire stop C — No dimple, no wire stop Insulation — Nylon Receptacle Body — Brass per ASTM B-36 or Phosphor Bronze per ASTM B-139 Plating — Tin per MIL-T-10727 except where noted. Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per MIL-T-10727 Application Tooling — reference page 73 of Catalog 82042 for tooling W W Wire Size Circular Mils Style [mm2] 22-18 509-1,900 [0.26-0.96] B 16-14 2,050-5,180 [1.04-2.62] B .205 Series .900 22.86 .250 14-12 3,831-6,4701 [1.94-3.28] B .300 7.62 1.012 25.70 .250 Low Insertion 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] 22-18 509-1,900 [0.26-0.96] Loose Piece Part Numbers Tape Mounted Strip Form .032 0.81 .032 0.81 640903-1* 640903-2 640902-1 Stock Thk. Fits Tab Thk. .018 0.46 .018 0.46 55675-12 55675-22 — . .018 0.46 .032 0.81 640905-1* 640905-2 640904-1 Blue Brass .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 696108-2 696109-1 Phos. Brz. .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 696108-1 Yellow .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 Green Yellow Brass Phos. Brz. Brass 42844-1*† 42844-3† 60544-3† 42844-2*† — . — . 640907-1* 640907-2 640906-1 1.012 25.70 B .300 7.62 .900 22.86 Red .145 3.68 Brass .016 0.41 .032 0.81 184262-1 184262-2 184261-1 B .300 7.62 .900 22.86 Blue .173 4.39 Brass .016 0.41 .032 0.81 184265-1 184265-2 184264-1 Red Brass .020 0.51 .020 0.51 .020 0.51 .032 0.81 .020 0.51 .032 0.81 696018-2 640909-1* 640909-2 Brass .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 696018-1 Blue .135 3.43 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 Yellow .082 2.08 Brass .016 0.41 Red .140 3.56 .140 3.56 Brass .016 0.41 .016 0.41 B B 26-24 238-475 [0.12-0.24] 22-18 509-1,900 [0.26-0.96] .250 6.35 .800 20.32 .250 6.35 .800 20.32 B .230 5.84 .700 17.78 B .230 5.84 .800 20.32 Not UL or CSA approved or listed. * Available in small packaging quantities. www.tycoelectronics.com .110 SeriesLow Insertion .300 7.62 B 16-14 2,050-5,180 [1.04-2.62] Catalog 82004 Revised 7-06 .110 SeriesStandard Brass Red Red/Black Red † L .170 4.32 .205 .187 L Blue Green 12-10 5,180-13,100 [2.62-6.64] L .187 Series Wire Dimensions Terminal Insulation Insulation Recept. W L Diameter Matl. Color Nom. Max. Max. .140 Red Brass 3.56 .300 .900 7.62 22.86 .140 Red Brass 3.56 .300 7.62 W L .250 Series Series W 1 2 Blue Red Brass Brass Brass Brass Brass Wire range is limited as noted. Unplated receptacle body. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. 3 4 61198-23† 640174-1 61198-44† — . — . — . 640908-1 — . 640911-1* 640911-2 640913-1* 640913-2 — . 640915-1* 640915-2 — . .020 0.51 641321-1*† 641321-2† 641320-1† .020 0.51 .040 1.02 640917-1* 640917-2 640916-1 — . 640578-2† 640910-1 — . Requires Tool 90276-2 Requires Die 90281-1 USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 PIDG FASTON Receptacles and Tabs L W 97 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page FASTON PIDG Head_12Receptacles Hel. Con. Bold and(Continued)_9pt Tabs (Continued) Helvetica Lt Condensed Receptacles (Continued) PIDG FASTON Receptacles and Tabs Series Wire Size Circular Mils Style [mm2] .187 16-14 2,050-5,180 [1.04-2.62] .187 Low Insertion 22-18 509-1,900 [0.26-0.96] 22-18 509-1,900 [0.26-0.96] 22-18 509-1,900 [0.26-0.96] .110 Standard 26-24 238-475 [0.12-0.24] 22-18 509-1,900 [0.26-0.96] .110 Low Insertion 16-14 2,050-5,180 [1.04-2.62] B Wire Dimensions Terminal Insulation Insulation Recept. W L Diameter Matl. Color Nom. Max. Max. .230 .800 .170 Blue Brass 5.84 20.32 4.32 .230 .900 .250 Blue Brass 5.84 22.86 6.35 Stock Thk. Fits Tab Thk. .016 0.41 .016 0.41 .020 0.51 .032 0.81 Loose Piece Part Numbers Tape Mounted Strip Form 640919-1* 640919-2 640918-1 696108-1† 696108-2† — . B .235 5.84 .800 20.32 Blue .170 4.32 Brass .016 0.41 .032 0.81 184235-1 184235-2 184234-1 B .230 5.84 .800 22.86 Red .145 3.68 Brass .016 0.41 .032 0.81 184268-1† 184268-2† 184267-1† .734 18.64 .734 18.64 .734 18.64 .734 18.64 Natural .016 0.41 .020 0.51 .032 0.81 .032 0.81 61048-2† — . 61060-1*† 61060-2† 61059-2† 60894-1*† 60894-2† 60893-2† Brass .012 0.30 .012 0.30 .012 0.30 .012 0.30 61048-1*† Black .110 2.79 .110 2.79 .110 2.79 .110 2.79 Brass B .148 3.76 .148 3.76 .148 3.76 .148 3.76 — . 61678-2† — . .160 4.06 .700 17.78 Yellow .082 2.08 Brass .016 0.41 .020 0.51 641324-1† 641324-2† — . .160 4.06 .796 20.22 Red .140 3.56 Brass .016 0.41 .012 0.30 .016 0.41 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .016 0.41 .032 0.81 — . — . 350871-1† A A .160 4.06 A B C .800 20.32 Natural Natural .800 20.32 Blue .160 4.06 .160 4.06 .800 20.32 .796 20.19 Blue Brass .140 3.56 Red .160 4.06 Brass Blue Brass .170 4.32 Brass .170 4.32 .170 4.32 Brass Brass .016 0.41 .016 0.41 .016 0.41 .016 0.41 640921-1 640921-2 640923-1* 640923-2 640922-1 640925-1* 640925-2 640924-1 640929-1* 640929-2 — . 640931-1* 640931-2 — . 640927-1 640927-2 — . 641317-1 — . — . — . †Not UL or CSA approved or listed. *Available in small packaging quantities. Receptacles W W (Insulation Restricting) L .110 SeriesStandard Series .110 Standard .110 Low Insertion Wire Size Circular Mils Style [mm2] 22 754 [0.38] 16 2,800 [1.42] L .110 SeriesLow Insertion Material Related Product Data Insulation — Nylon Receptacle Body — Brass per ASTM B-36 Receptacle Style B — Dimple with wire stop Plating — Tin per MIL-T-10727 Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per MIL-T-10727 or Nickel per QQ-N-290 Application Tooling — reference page 73 of Catalog 82042 for tooling Wire Dimensions Terminal Insulation Insulation Recept. W L Color Diameter Matl. Nom. Max. Solid/Stripe Max. Stock Thk. Fits Tab Thk. Loose Piece Part Numbers Tape Mounted Strip Form B .148 3.76 .780 19.81 Red / Green .040-.080 1.02-2.03 Brass .012 0.30 .016 0.41 55319-1 55319-3 — B .160 4.06 .821 20.85 Blue / Blue .064-.130 1.63-3.30 Brass .016 0.41 .016 0.41 — 55318-3 — 98 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page FASTON PIDG Head_12Receptacles Hel. Con. Bold and(Continued)_9pt Tabs (Continued) Helvetica Lt Condensed Insulated FASTON — 26 to 10 AWG Wire Range Wire Size Hand Tool 26-24 22-18 22-18 (Natural) 16-14 14-12 12-10 48518-2 59824-1 Tape Dies for 69875 AMP-TAPETRONIC No Applicator Required 69877-2 59826-1 Tools for Tape Mounted Terminations Tape Dies for Tape Dies for AMPOMATOR CLS III G, AMP-O-LECTRIC1 Model “G” Applicator 567200-3 CLS IV Applicator 687658-1 69877-2 69877-2 59826-1* 59826-1 Tools for Strip Form Terminations AMPOMATOR CLS III G, CLS IV Applicators — 466788-32 90185-1 90248-2 90248-2 90248-2 466554-32 59824-1 90246-1 59824-1 59827-1 90240-2 59828-1 59827-1* 90240-2 59828-1* 59827-1 90240-2 59828-1 466789-32 — 466790-42 *Only UL and CSA approved. 1AMP-O-LECTRIC Model “K” 565435-5 uses applicator 567200-2. 2Die included with applicator. PIDG FASTON Receptacles and Tabs Positive Lock Receptacle W Low Insertion Force with Locking Device E L Dimensions L E Description Wire Range Ins. Dia. Max. W For Tab .250 x .032 16-14 .190 4.83 .362 9.19 Tab .850 21.59 .315 8.00 Material and Finish Part Number Tin-Plated Brass Tin-Plated Phosphor Bronze 165536-1 165536-2 Material and Finish Part Number Tin-Plated Brass 696362-1 Tin-Plated Brass 696369-1 Tin-Plated Brass 696372-1 Material and Finish Part Number Tin-Plated Brass 156667-1 Tin-Plated Brass 156666-1 W E L Description For Receptacle .250 x .032 Wire Range Ins. Dia. Max. 22-18 .157 3.99 .197 5.00 .256 6.50 16-14 12-10 W .250 6.35 .250 6.35 .250 6.35 PIDG Flag FASTON Dimensions L .866 22.00 .866 22.00 .950 24.13 E .300 7.62 .300 7.62 .300 7.62 W E L Description For Tab .250 x .032 Wire Range Ins. Dia. Max. 22-18 .134 3.40 .157 3.99 16-14 W .300 7.62 .300 7.62 Dimensions L E .720 .610 18.29 15.49 .720 .610 18.29 15.49 99 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page FASTON PIDG Head_12Receptacles Hel. Con. Bold and(Continued)_9pt Tabs (Continued) Helvetica Lt Condensed Fully Insulated Receptacles W Insulation Sleeve — Nylon L PIDG FASTON Receptacles and Tabs Description For Tab .250 x .032 Wire Range Ins. Dia. Range 22-18 .128 3.25 .165 4.19 .225 5.72 16-14 12-10 Dimensions W L .375 .891 9.53 22.63 .375 .881 9.53 22.38 .375 .998 9.53 25.35 Piggyback FASTON Receptacles Material and Finish Part Number Tin-Plated Brass 696357-1 Tin-Plated Brass 696366-1 Tin-Plated Brass 696371-1 W (Tab Width) E L Description For Tab .250 x .032 Wire Range Ins. Dia. Range 22-18 .157 3.99 .197 5.00 .256 6.50 16-14 12-10 W .250 6.35 .250 6.35 .250 6.35 Dimensions L .905 22.99 .905 22.99 .945 24.00 E .323 8.20 .323 8.20 .323 8.20 Material and Finish Part Number Tin-Plated Brass 696363-1* Tin-Plated Brass 696370-1* Tin-Plated Brass 696373-1* * Piggyback FASTON Receptacles must be crimped with Hand Tool 696374-1. PIDG Budget Line FASTON Receptacles W Material Insulation — PVC, UL 94V-0 Receptacle Body — Brass Plating — Tin Metallic Sleeve — Copper Plating — Tin L Wire Size Series Circular Mils [mm2] 22-18 .250 16-14 16-14 Wire Dimensions Terminal Insulation W L Color Diameter Nom. Nom. Max. .300 .819 .150 Red 7.62 20.80 3.81 .300 .819 .185 Blue 7.62 20.80 4.70 .300 .917 .244 Yellow 7.62 23.29 6.20 Fits Tab Thk. .032 0.81 .032 0.81 .032 0.81 Part Numbers Loose Tape Piece Mounted 696301-1 696301-2 696302-1 696302-2 696303-1 696303-2 100 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341