8052813001

Miscellaneous Power Cables Product Facts Choice of jacket materials -65°C to +260°C [-85°F to +500°F] ■ Size and weight savings ■ Excellent flexibility ■ Resistance to solvents and chemicals ■ Corona resistance ■ Increased flexibility in installation ■ Arc-resistance of materials ■ ■ Each power cable offers particular advantages for specific applications and is also available in multiconductor constructions and shielded and jacketed versions. Cables offer size and weight savings, good resistance to abrasion and cut-through, and the ability to operate in difficult environments. Applications TE offers a range of flexible Raychem power cables that are insulated and jacketed using materials that provide improved performance over other materials, such as CSP/EPR, silicone, or PCP/Butyl. Five different types of cable are available: Type TR is a general purpose, single-wall, 125°C [257°F] construction normally specified for use inside cabinets in protected areas. Type AFR is a 105°C [221°F], single-extrusion, abrasion-resistant, flameand fuel-resistant,radiationcrosslinked polyolefin. Available in: Americas Europe Asia Pacific ■ ■ ■ Type ZHPCG is a halogenfree, 115°C [239°F] cable with good oil resistance and resistance to water. It is particularly suitable to the Mass Transit, Marine and Off-Shore industries where its low fire hazard performance and flexibility are key to a successful installation. Refer to TE Specification WSD 1265. (US Alternative Type 2HPC06XT and 2HPC20XT) Type 80 Flexible Light Weight Aluminum Power Feeders are designed with a dual wall flexible ETFE (±175˚C) insulation based system to allow the cable to be bent and routed in extremely tight areas with no wrinkling or cracking of the insulation. The design has been tested to verify that it meets key aerospace industry requirements of flexibility, corona resistance and wrinkling in high voltage applications. TE also has the facilities to test corona resistance or production wire and cable at 400 Hz and various altitudes. (Contact TE for more information) Type Superflex is a 260˚C rated fluoropolymer insulation based system. The need for a combination of high temperature and high performance in wire insulation has become a critical factor in today’s platforms. This is especially true in large diameter power feeder applications where temperature and durability are key. TE new product line offering comes rated at 200˚C for 10 K hours. (Contact TE for more information) 9 Wire and Cable Type ZHI is a halogen-free 105°C [221°F] cable with good oil resistance. It is particularly suitable for use in offshore, ship, and mass transit applications where low-fire-hazard performance is required. Refer to TE specification WCD 2015. Type FTR is a dual-wall, 125°C [257°F], diesel-oilresistant cable originally developed for tank engine compartment applications. It meets the German BWB VG 95218 specification. Refer to TE specification WCD 2002. (US Alternative Type 10603) 9-111 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Miscellaneous Power Cables (Continued) Specifications/Approvals* Military — Def. Standard 61-12 Part 31 (jacket material) BWB VG 95218 Types G, H, and K — — — — Series TR ZHI FTR AFR ZHPCG 80 Superflex TE WCD 2003, WSD51/1602 WSD 2015 WSD 2002 WCD 2011, WSD51/1619 WSD 1265 SPEC 80 WCD 3111 *See specifications listed for details of performance. Conductors (Tinned Soft Copper) Stranding Conductor Size mm2 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150.0 185.0 240.0 300.0 400.0 IEC Class 5 Nom. Dia. 1.49 [.05] 1.90 [.07] 2.49 [.10] 3.00 [.12] 4.60 [.18] 5.70 [.22] 7.10 [.28] 8.50 [.33] 10.30 [.41] 12.40 [.49] 14.50 [.57] 16.00 [.63] 18.00 [.71] 20.00 [.79] 23.00 [.91] 26.00 [1.0] 30.00 [1.2] IEC Class 6 Nom. Dia. 1.53 [.06] 2.40 [.09] 2.90 [.11] 3.60 [.14] 4.55 [.18] 5.50 [.22] 7.30 [.29] 8.55 [.34] 10.15 [.40] 12.00 [.47] 14.05 [.55] 16.30 [.64] 17.40 [.68] 20.00 [.79] — — — Max. Resistance at 20°C in Ω/km (Ω/1000 ft) Class 5/6 13.20 [4.02] 7.82 [2.38] 4.85 [1.48] 3.23 [0.98] 1.88 [0.57] 1.19 [0.36] 0.78 [0.24] 0.55 [0.17] 0.39 [0.12] 0.27 [0.08] 0.20 [0.06] 0.15 [0.05] 0.13 [0.04] 0.10 [0.030] 0.08 [0.024] 0.06 [0.018] 0.05 [0.015] *For Type 80 and Superflex, contact TE for conductor details. Materials Performance Summary Material TR ZHI FTR AFR ZHPCG 80 Supeflex Tensile Strength N/mm2 typical 20 9 18 18 9 -21 -14 Abrasion Resistance Cut Through Excellent Good Good Excellent Good Very Good Very Good Good Very Good Good Very Good Good Very Good Very Good Temperature Rating °C 10000 h 125 105 125 105 115 175 260 Preferred Color Black Black Black Grey Black White White Note: Where a higher operating temperature is required, TE SPEC 55 wire provides outstanding performance up to 200°C continuous operating temperature. For these or other special applications, please contact TE. 9-112 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Miscellaneous Power Cables (Continued) Table 1. Nominal Diameters and Maximum Weights Conductor Size (mm2) Part No. 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 — TR 16-2.5 -4 -6 -10 -16 -25 -35 -50 -70 -95 — TR 16 Nom. OD in mm (in) — 3.9 [.15] 4.5 [.17] 5.2 [.20] 6.2 [.24] 7.4 [.29] 9.3 [.37] 10.6 [.42] 12.5 [.49] 14.6 [.57] 17.0 [.67] — Max. weight in kg/km (lb/1000 ft) — 34.0 [22.8] 51.0 [34.2] 73.0 [48.9] 117.0 [78.4] 182.0 [121.9] 274.0 [183.6] 383.0 [256.6] 542.0 [363.1] 765.0 [512.6] 1020.0 [683.4] — Part No. — — FTR 16-4 -6 -10 -16 -25 -35 -50 -70 -95 -120 FTR 16 Nom. OD in mm (in) — — 5.6 [.22] 6.3 [.25] 7.5 [.29] 8.8 [.35] 10.7 [.42] 12.1 [.48] 14.0 [.55] 16.2 [.64] 18.8 [.74] 21.3 [.84] Max. weight in kg/km (lb/1000 ft) — — 72.0 [48.4] 95.0 [63.8] 151.0 [101.5] 228.0 [153.2] 335.0 [225.1] 463.0 [311.1] 631.0 [424.0] 878.0 [589.9] 1170.0 [786.1] 1481.0 [995.1] Table 2. Nominal Diameters and Maximum Weights Conductor Size (mm2) Part No. 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150.0 185.0 240.0 300.0 400.0 ZHI 15 -1.5 -2.5 -4 -6 -10 -16 -25 -35 -50 -70 -95 -120 -150 -185 -240 -300 -400 ZHI 15 Nom. OD in mm (in) 4.09 [.16] 4.69 [.18] 5.49 [.22] 6.16 [.24] 8.20 [.32] 9.30 [.37] 10.90 [.43] 12.30 [.48] 14.70 [.58] 16.80 [.66] 19.10 [.75] 21.00 [.83] 23.00 [.91] 25.60 [1.01] 28.60 [1.13] 32.00 [1.26] 36.40 [1.43] Max. Weight in kg/km (lb/1000 ft) 33.5 [22.4] 48.8 [32.7] 72.1 [48.3] 99.8 [66.9] 159.0 [106.5] 223.0 [149.4] 331.0 [221.8] 448.0 [300.2] 631.0 [422.8] 852.0 [570.8] 1108.0 [742.4] 1438.0 [963.5] 1748.0 [1171.2] 2088.0 [1399.0] 2705.0 [1812.4] 3363.0 [2253.2] 4396.0 [2945.3] Part No. AFR 35-1.5 -2.5 -4 -6 -10 -16 -25 -35 -50 -70 -95 -120 -150 -185 -240 -300 -400 Max. Weight in kg/km (lb/1000 ft) 21.6 [14.5] 38.6 [25.9] 61.1 [41.1] 90.1 [60.5] 153.5 [103.1] 211.2 [141.9] 336.1 [225.8] 455.4 [305.7] 638.3 [428.9] 834.9 [561.0] 1148.0 [771.4] 1501.9 [1009.1] 1834.0 [1233.0] 2177.0 [1463.0] 2817.0 [1892.0] 3579.0 [2405.0] 4636.0 [3115.0] ZHPCG-35 Nom. OD in mm [in] — 4.55 [.18] 5.07 [.20] 5.66 [.22] 6.15 [.24] 7.33 [.29] 8.83 [.35] 10.50 [.41] 11.70 [.46] 13.48 [.53] 15.33 [.60] 17.93 [.71] 19.80 [.78] 21.44 [.84] 23.28 [.92] 27.33 [1.08] 32.50 [1.28] 37.00 [1.46] Max. Weight in kg/km [lb/1000 ft] — 37.9 [25.5] 52.9 [35.5] 72.7 [48.9] 96.7 [65.0] 141.0 [94.7] 214.0 [143.8] 316.0 [212.3] 425.0 [285.6] 582.0 [391.0] 802.0 [538.9] 1051.0 [706.2] 1308.0 [878.8] 1601.0 [1075.7] 1966.0 [1321.0] 2542.0 [1708.0] 3568.0 [2397.3] 4652.0 [3125.7] Table 3. Nominal Diameters and Maximum Weights Conductor Size (mm2) Part No. 1 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150.0 185.0 240.0 300.0 400.0 ZHPCG-15-1 -1.5 -2.5 -4 -6 -10 -16 -25 -35 -50 -70 -95 -120 -150 -185 -240 -300 -400 ZHPCG-15 Nom. OD in mm [in] 3.77 [.14] 3.79 [.15] 4.27 [.17] 4.64 [.18] 5.31 [.21] 6.53 [.26] 8.03 [.32] 9.70 [.38] 11.30 [.44] 13.50 [.53] 15.60 [.61] 18.10 [.71] 19.80 [.78] 22.00 [.87] 24.40 [.96] 27.80 [1.09] 31.20 [1.23] 35.20 [1.39] Max. Weight in kg/km [lb/1000 ft] 28.0 [18.1] 36.0 [24.2] 45.0 [30.2] 60.0 [40.3] 85.0 [57.1] 135.0 [90.7] 195.0 [131.0] 300.0 [201.6] 443.0 [297.7] 623.0 [418.6] 847.0 [569.1] 1119.0 [751.9] 1445.0 [970.9] 1775.0 [1192.7] 2115.0 [1421.2] 2762.0 [1856.0] 3452.0 [2320.0] 4474.0 [3006.4] Part No. ZHPCG-35 -1 -1.5 -2.5 -4 -6 -10 -16 -25 -35 -50 -70 -95 -120 -150 -184 -240 -300 -400 9 Wire and Cable AFR 35 Nom. OD in mm (in) 2.7 [.11] 3.7 [.15] 4.7 [.18] 5.6 [.22] 7.0 [.28] 8.1 [.32] 10.4 [.41] 11.6 [.46] 13.7 [.54] 16.0 [.63] 18.3 [.72] 20.4 [.80] 22.6 [.89] 24.8 [.98] 27.8 [1.10] 32.0 [1.20] 36.0 [1.40] 9-113 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Miscellaneous Power Cables (Continued) Part Numbering System XXX XX - XX - X Standard Colors 0 = Black 8 = Gray Conductor Cross Section (1.5 to 400 mm2) Conductor Type 5 = IEC Class 5 - Flexible 6 = IEC Class 6 - Very flexible Voltage Rating 1 = 600/1000 V 3 = 1900/3300 V Insulating Type TR FTR ZHI AFR ZHPCG *For Type 80 and Superflex, contact TE for conductor details. Part Numbering System is a cross reference only and not meant for part creation. 9-114 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015