High Performance Wire and Cable
FlexLine (SPEC 80)
Product Facts
Reduced weight
Flexibility
■ Low outgassing
■ Function over a broad
temperature range
■ Flammability
■ Arc track resistance
■ Resistance to atomic oxygen
■ Radiation resistance
■ High quality and reliability
■ Ease of fabrication (into
Harnesses due to flexibility)
■ Agency approvals
■ -65°C up to +200°C
[-85°F up to +395°F]
■ Small size
■ 600V rating
■ Optional high strand count
for increased flexibility
■ Variety of insulation/jacket
options
■ Dual wall and single wall
options
■ Easy to install
■ Mechanically tough
■ Compliance with FAR 25
flammability requirements
■ Resistance to harsh fluids &
solvents per SAE-AS-22759
■
■
Applications
FlexLine wire (also known
as SPEC 80) is insulated
with a flexible modified
radiation cross-linked ETFE
polymer. It has a temperature rating of -65°C to
+200°C [-85°F to +395°F]
continuous using silver
copper conductor, and
combines the easy
handling of our SPEC 55
wire and cable with additional flexibility. FlexLine
wire is used in a broad
range of applications, from
Hook-up wire to Power
Cables.
FlexLine wire constructions
provide maximum flexibility
similar to the SAE-AS-22759
products in Mechanical,
Chemical and Thermal
properties.
9
Wire and Cable
Available in:
Americas
Europe
Asia Pacific
■
■
■
9-21
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
High Performance Wire and Cable
FlexLine (SPEC 80) (Continued)
FlexLine Insulation System
Single Wall
Dual Wall
Single Wall 82 Wire
High strand count conductors
Light weight
AWG sizes 28 to 00
(6-mil nominal insulation thickness)
Part Numbering System
81 & 82 —
General Purpose,
82 A 1 1 2
Outer Space
Dual Wall 81 Wire
Standard M22759 conductor stranding
Increased toughness
AWG sizes 28 to 000
(10-mil nominal insulation thickness)
1 - AWG - 0/9 - 9
Jacket Color (code per MIL-STD-681)
Codes same as for Primary Wire Insulation Color
Primary Wire Insulation Color (code per MIL-STD-681)
0 - Black
4 - Yellow
8 - Gray
1 - Brown
5 - Green
9 - White
2 - Red
6 - Blue
3 - Orange
7 - Violet
Conductor Size (AWG)
Conductor Type
1 - Tin-coated copper
2 - Silver-coated copper
3 - Nickel-coated copper
4 - Silver-coated high strength
copper alloy
6 - Nickel-coated high strength
copper alloy
Number of Conductors
1 through 10 (designator for 10 conductor = 0)
Class of Wire
1 - 600 volt, lightweight
8 - 600 volt, normal weight
Construction
0 - Primary wire or unshielded & unjacketed cable
1 - *Round-braid shielded & jacketed cable
2 - *Flat-braid shielded & jacketed cable
3 - *Round-braid shielded cable, no jacket
4 - Jacketed cable, no shield
5 - *Spiral- braid shielded & jacketed cable
6-9 Special constructions
Product Type
/ - Outer Space
A - General Purpose
AC- Same as A with 90% min. shield coverage
B - Discontinued
Basic Product Number
81 - Normal Stranding
82 - High Stranding
Part Numbering System is a
cross reference only and not
meant for part creation.
* Shield coating same as conductor coating except for the following:
- for conductor type 4, shield shall be tin-coated copper
- for conductor type 6, flat braid only, shield shall be tin-plated copper
9-22
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
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