839433N001

Caps End Caps, 101A011 to 094 Raychem end caps provide optimum waterproofing and environmental protection for underwater, underground, or outdoor applications. The end caps are highly resistant to moisture, fungus, and weathering. Applications Use for protecting cables and pipes or capping unused outlets in transitions. Provides an environmental seal when used with adhesive. As Supplied (a) 4 After Unrestricted Recovery (b) Product Dimensions Part No. 101A011 101A021 101A031 101A041 101A052 101A062 101A073 101A083 101A094 H Min. a 5.10 [.20] 7.40 [.29] 10.20 [.40] 15.20 [.60] 20.60 [.81] 25.40 [1.00] 39.40 [1.56] 50.80 [2.00] 83.80 [3.30] P Min. b 22.90 [.90] 25.40 [1.00] 30.50 [1.20] 40.60 [1.60] 61.00 [2.40] 68.80 [2.70] 91.40 [3.60] 101.60 [4.00] 114.30 [4.50] Max. b 2.00 [.08] 3.30 [.13] 4.80 [.18] 6.40 [.25] 9.40 [.37] 11.40 [.45] 18.00 [.71] 22.90 [.90] 38.10 [1.50] HW ±20% b 1.02 [.04] 1.27 [.05] 1.52 [.06] 1.78 [.07] 2.03 [.08] 2.29 [.09] 2.54 [.10] 2.79 [.11] 3.05 [.12] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-49 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Caps End Caps, 101A011 to 094 (Continued) Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. 4-50 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Caps SSC Heat-Shrinkable End Caps Product Facts Self-sealing for waterproofing (sealantcoated parts only) ■ Electrical insulation to 1000 V ■ Abrasion-resistance ■ Mechanical protection ■ Easy installation, requiring no special skills ■ Operating temperature range of -40°C to 85°C [-40°F to 185°F] ■ Minimum shrink temperature of 121°C [250°F] ■ 4 Applications These SSC heat-shrinkable end caps are made from a thermally stabilized, modified polyolefin, which makes them highly resistant to moisture, fungus, and weathering. The end caps also have excellent electrical properties. End caps coated with sealant are available for underwater Available in: or underground applications with a pressure differential up to 20 psi between the inside of the cable and the outside environment. End caps may be used over lead, steel, aluminum, copper, polyethylene, polyolefin, EPR, and PVC jacketing materials. Americas Europe Asia Pacific ■ ■ ■ 4-51 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Caps SSC (Continued) Specifications/Approvals Product Dimensions Type SSC-XXX-FR SSC-X and SSC-XTV S-1017 S-1297 102L0XX Raychem RWXXXX SSC-XX-FR specification control drawing SSC specification control drawing RT-1050/1 RW-2019 RW-2024 Military/Commercial MIL-I-81765/1A PPS-3011/6 — — — SSC-1 SSC-2 SSC-3 SSC-4 SSC-5 SSC-5M1 SSC-6 SSC-7 Inner Diameter* As Supplied (min.) 10.00 [.390] 20.00 [.790] 35.00 [1.380] 55.00 [2.170] 75.00 [2.950] 75.00 [2.950] 100.00 [3.940] 120.00 [4.720] Part Length Recovered (max.) 4.00 [.160] 7.50 [.300] 15.00 [.590] 25.00 [.980] 32.00 [1.250] 32.00 [1.250] 45.00 [1.770] 70.00 [2.760] Wall Thickness (nom.) Recovered ± 10 % 33.50 [1.320] 55.30 [2.180] 89.90 [3.540] 143.20 [5.640] 150.10 [5.910] 79.25 [3.120] 162.50 [6.400] 145.00 [5.710] SSC-075-FR SSC-150-FR 19.05 [.750] 38.10 [1.500] 9.90 [.390] 20.06 [.790] ± .25 76.20 [3.000] 79.50 [3.130] Part No. Recovered ± 20 % 2.00 [.080] 2.30 [.090] 3.00 [.120] 3.30 [.130] 3.30 [.130] 3.30 [.130] 4.00 [.160] 3.80 [.150] ± .010 2.03 [.080] 2.54 [.100] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. *Adhesive is optional. As-supplied dimensions appearing in table are for uncoated parts. When adhesive is added, entry diameters will be reduced by 1.5 [.06] maximum. Ordering Information Military SSC-XTV SSC-X SSC-XU SSC-XXX-FR U SSC-XXX-FR Sealing end cap with adhesive S-1017 and valve Sealing end cap with adhesive S-1017 End cap, uncoated End cap, uncoated, round end Sealing end cap with adhesive S-1297, round end 4-52 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 202A111 to 196 Straight Boot As Supplied (a) After Unrestricted Recovery (b) 4 Applications Use for mechanical protection and connector/cable strain relief. This family of boots has no lip, so that a boot can be installed directly onto the connector accessory thread. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 202A111 202A121 202A132 202A142 202A153 202A163 202A174 202A185 202A196 Min. - 3 ,- 4 , -25 a 16.5 [.65] 24.6 [.97] 28.4 [1.12] 31.0 [1.22] 36.1 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 86.4 [3.40] -12,-100 a 16.5 [.65] 22.6 [.89] 26.2 [1.03] 31.0 [1.22] 36.1 [1.42] 42.7 [1.68] 48.3 [1.90] 66.0 [2.60] 86.4 [3.40] J Max. b 7.9 [.31] 9.9 [.39] 14.2 [.56] 17.8 [.70] 21.9 [.86] 27.4 [1.08] 35.3 [1.39] 43.7 [1.72] 57.2 [2.25] Min. - 3 ,- 4 , -25 a 16.5 [.65] 24.6 [.97] 28.4 [1.12] 31.0 [1.22] 36.1 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 86.4 [3.40] -12,-100 a 11.9 [.47] 17.8 [.70] 20.3 [.80] 25.4 [1.00] 26.2 [1.03] 27.2 [1.07] 48.3 [1.90] 54.1 [2.13] 71.4 [2.81] Max. b P ±10% b R ±10% b JO Ref. b 3.8 [.15] 5.3 [.21] 6.6 [.26] 7.4 [.29] 8.6 [.34] 9.4 [.37] 16.0 [.63] 19.6 [.77] 26.9 [1.06] 25.4 [1.00] 38.1 [1.50] 51.3 [2.02] 66.8 [2.63] 73.7 [2.90] 99.1 [3.90] 130.0 [5.13] 161.3 [6.35] 212.6 [8.37] 14.2 [.56] 21.8 [.86] 27.9 [1.10] 35.6 [1.40] 41.4 [1.63] 62.7 [2.47] 64.8 [2.55] 90.2 [3.55] 113.0 [4.45] 5.8 [.23] 9.1 [.36] 13.0 [.51] 17.8 [.70] 16.0 [.63] 18.0 [.71] 41.9 [1.65] 47.8 [1.88] 62.2 [2.45] W ±20% b 1.27 [.05] 1.52 [.06] 1.78 [.07] 1.78 [.07] 1.78 [.07] 2.03 [.08] 3.30 [.13] 3.81 [.15] 4.06 [.16] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-53 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 202C611 to 663 Uniboot As Supplied (a) After Unrestricted Recovery (b) Applications Use to provide abrasion protection for connectors. The flexibility of design allows a variety of cable outlet angles. When installed on a spin-coupling adapter, cold reentry to the Materials Available Material* -50 -51 -71 connector is possible by compressing the molded part. When used with adhesive it provides environmental sealing. Material Description Viton polymer blend Elastomer polymer blend Flexible polyolefin Precoating No. N/A /164 /42 or /86 Adhesive Part No.** S-1125 S-1124 S-1017 or S-1048 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 202C611 202C621 202C632 202C642 202C653 202C663 H Min. a -50, -51 14.2 [.56] 22.4 [.88] 34.0 [1.34] 44.2 [1.74] 21.2 [53.8] 22.5 [57.2] a -71 17.5 [.69] 26.4 [1.04] 38.1 [1.50] 47.8 [1.88] 54.9 [2.16] 77.2 [3.04] Max. b 6.9 [.27] 11.7 [.46] 17.5 [.69] 22.4 [.88] 27.9 [1.10] 40.6 [1.60] J Min. a -50, -51 a -71 11.2 [.44] 14.2 [.56] 17.8 [.70] 26.4 [1.04] 26.9 [1.06] 38.1 [1.50] 36.6 [1.44] 47.8 [1.88] 45.7 [1.80] 54.9 [2.16] 57.2 [2.25] 54.6 [2.15] Max. b 4.8 [.19] 8.1 [.32] 12.7 [.50] 17.5 [.69] 22.4 [.88] 22.9 [.90] K Max. b P ±10% b 21.1 [.83] 26.7 [1.05] 32.8 [1.29] 37.8 [1.49] 42.9 [1.69] 62.2 [2.45] 120.7 [4.75] 133.4 [5.25] 146.1 [5.75] 158.8 [6.25] 171.5 [6.75] 236.2 [9.30] JO ±10% b 17.5 [.69] 19.0 [.78] 22.4 [.88] 25.4 [1.00] 28.4 [1.12] 35.1 [1.38] S ±.03[0.76] b 1.52 [.06] 1.52 [.06] 1.78 [.07] 1.78 [.07] 1.78 [.07] 2.03 [.08] T ±.03[0.76] b 1.27 [.05] 1.27 [.05] 1.27 [.05] 1.27 [.05] 2.03 [.08] 2.03 [.08] W Min. b 0.33 [.013] 0.46 [.018] 0.51 [.020] 0.61 [.024] 0.61 [.024] 0.66 [.026] B Nom. b 62.5 [2.46] 67.8 [2.67] 73.4 [2.89] 78.2 [3.08] 82.8 [3.26] 138.4 [5.45] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-54 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 202D121 to 196 Straight, Lipped Boot As Supplied (a) After Unrestricted Recovery (b) 4 Applications Use in conjunction with Raychem adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all Raychem grooved adapters of appropriate shell size. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 202D121 202D132 202D142 202D153 202D163 202D174 202D185 202D196 J Min. a Max. b 23.3 [.92] 28.4 [1.12] 31.0 [1.22] 36.0 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 81.7 [3.22] 10.5 [.41] 14.3 [.56] 17.8 [.70] 22.4 [.88] 28.2 [1.11] 35.1 [1.38] 44.5 [1.75] 57.6 [2.27] Min. -3, -4, -25 a 23.3 [.92] 28.4 [1.12] 31.0 [1.22] 36.0 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 81.7 [3.22] -12, -100 a 12.4 [.49] 14.7 [.58] 16.0 [.63] 18.5 [.73] 22.0 [.87] 35.3 [1.39] 45.7 [1.80] 57.1 [2.25] Max. b 5.6 [.22] 6.6 [.26] 7.2 [.28] 8.4 [.33] 9.9 [.39] 15.8 [.62] 20.4 [.80] 25.4 [1.00] P ±10% b JO ±10% b W ±20% b 38.1 [1.50] 54.9 [2.16] 66.8 [2.63] 80.0 [3.15] 103.6 [4.08] 130.3 [5.13] 165.1 [6.50] 177.8 [7.00] 10.2 [.40] 16.5 [.65] 17.8 [.70] 20.8 [.82] 24.6 [.97] 39.6 [1.56] 48.3 [1.90] 47.8 [1.88] 1.78 [.07] 1.78 [.07] 2.03 [.08] 2.03 [.08] 2.29 [.09] 3.30 [.13] 4.06 [.16] 4.06 [.16] RR ±10% b — 21.6 [.85] 24.5 [.96] 29.7 [1.17] 36.7 [1.44] 53.8 [2.12] 65.6 [2.59] 67.1 [2.64] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-55 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 202D211 to 299 Straight, Lipped Boot As Supplied (a) After Unrestricted Recovery (b) Applications Use with circular connectors and the appropriate Raychem backshell adapter to provide connector/cable strain relief. Boot is used on Materials Available Material* -3 -4 -12 -25 -100 open-wire-bundle airborne harnesses, or applications where the long tail replaces cable jacketing removed during termination. Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 202D211 202D221 202D232 202D242 202D253 202D263 202D274 202D285 202D296 202D299 J Min. Min. a Max. b 22.4 [.88] 25.7 [1.01] 29.5 [1.16] 34.0 [1.34] 37.3 [1.47] 43.7 [1.72] 50.0 [1.97] 62.7 [2.47] 69.3 [2.73] 81.8 [3.22] 11.4 [.45] 15.0 [.59] 18.8 [.74] 22.9 [.90] 29.5 [1.16] 34.0 [1.34] 41.2 [1.62] 47.0 [1.85] 59.7 [2.35] 67.1 [2.64] -3, -4, -25 a 22.4 [.88] 25.7 [1.01] 29.5 [1.16] 34.0 [1.34] 37.3 [1.47] 43.7 [1.72] 50.0 [1.97] 62.7 [2.47] 69.3 [2.73] 81.8 [3.22] -12, -100 a Max. b P ±10% b JO ±10% b 14.0 [.55] 16.0 [.63] 18.3 [.72] 21.3 [.84] 23.1 [.91] 27.2 [1.07] 31.5 [1.24] 39.1 [1.54] 43.2 [1.70] 51.1 [2.01] 6.4 [.25] 7.4 [.29] 8.4 [.33] 9.7 [.38] 10.4 [.41] 12.2 [.48] 14.2 [.56] 17.5 [.69] 19.6 [.77] 22.9 [.90] 105.9 [4.17] 121.2 [4.77] 138.7 [5.46] 159.5 [6.28] 177.8 [7.00] 203.2 [8.00] 203.2 [8.00] 203.2 [8.00] 203.2 [8.00] 203.2 [8.00] 86.4 [3.40] 98.6 [3.88] 112.8 [4.44] 130.8 [5.15] 142.2 [5.60] 163.1 [6.42] 157.7 [6.21] 153.2 [6.03] 143.3 [5.64] 138.4 [5.45] U ±10% b HW ±20% b 14.2 [.56] 15.0 [.59] 15.5 [.61] 15.7 [.62] 18.0 [.71] 19.8 [.78] 20.8 [.82] 23.4 [.92] 23.6 [.93] 31.2 [1.23] 1.52 [.06] 1.52 [.06] 1.78 [.07] 1.78 [.07] 2.0 [.08] 2.0 [.08] 2.3 [.09] 2.5 [.10] 2.5 [.10] 2.5 [.10] JW ±20% b 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.40 [.055] 1.40 [.055] 1.40 [.055] 1.40 [.055] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-56 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 202D921 to 963 Straight, Lipped Boot As Supplied (a) After Unrestricted Recovery (b) 4 Applications Use with circular connectors and the appropriate Raychem backshell adapter to provide connector/cable strain relief. Boot is used in applications where only a small number of the available contacts are utilized, thus resulting in a high ratio between the adapter and cable diameters. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 202D921 202D932 202D953 202D963 J Min. Min. a Max. b 19.3 [.76] 26.1 [1.03] 34.2 [1.35] 43.6 [1.72] 13.0 [.51] 19.1 [.75] 26.0 [1.02] 34.1 [1.34] -3, -4, -25 a 6.3 [.25] 7.6 [.30] 9.6 [.38] 11.4 [.45] -12, -100 a 4.5 [.18] 5.5 [.22] 6.6 [.26] 7.8 [.31] Max. b P ±10% b JO ±10% b HW ±20% b JW ±20% b 2.1 [.08] 2.6 [.10] 3.1 [.12] 3.6 [.14] 60.2 [2.37] 74.2 [2.92] 84.3 [3.32] 99.6 [3.92] 37.6 [1.48] 45.0 [1.77] 51.1 [2.01] 57.7 [2.27] 1.52 [.06] 1.78 [.07] 1.78 [.07] 1.78 [.07] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-57 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 202F211 to 274 Straight, Lipped Boot As Supplied (a) After Unrestricted Recovery (b) Applications Use in conjunction with Raychem adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all Raychem grooved adapters of the appropriate shell size. Materials Available Material* -50 -51 -71 Material Description Flexible Viton polymer blend Flexible elastomer polymer blend Flexible polyolefin Precoating No. N/A /164 /42 or /86 Adhesive Part No.** S-1125 S-1124 S-1017 or S-1048 Product Dimensions H Part No. 202F211 202F221 202F232 202F242 202F253 202F263 202F274 J Min. Min. a Max. b 23.9 [.94] 27.2 [1.07] 31.0 [1.22] 35.6 [1.40] 38.9 [1.53] 45.2 [1.78] 51.6 [2.03] 9.9 [.39] 13.2 [.52] 18.5 [.73] 22.1 [.87] 28.2 [1.11] 32.3 [1.27] 41.1 [1.62] -3, -4, -25 a 17.3 [.68] 20.8 [.82] 24.4 [.96] 28.7 [1.13] 31.5 [1.24] 38.4 [1.51] 45.5 [1.79] -12, -100 a 6.6 [.26] 7.6 [.30] 8.9 [.35] 10.2 [.40] 10.9 [.43] 12.7 [.50] 15.0 [.59] Max. b P ±10% b JO ±10% b HW ±20% b JW ±20% b 105.9 [4.17] 121.2 [4.77] 138.7 [5.46] 159.5 [6.28] 177.8 [7.00] 203.2 [8.00] 203.2 [8.00] 11.7 [.46] 12.2 [.48] 12.2 [.48] 12.2 [.48] 14.0 [.55] 15.2 [.60] 15.2 [.60] 86.4 [3.40] 98.6 [3.88] 112.8 [4.44] 130.8 [5.15] 142.2 [5.60] 163.1 [6.42] 157.7 [6.21] 1.5 [.06] 1.5 [.06] 1.8 [.07] 1.8 [.07] 1.8 [.07] 1.8 [.07] 1.8 [.07] 1.5 [.06] 1.5 [.06] 1.5 [.06] 1.5 [.06] 1.5 [.06] 1.5 [.06] 1.8 [.07] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-58 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 202G211 to 253 Straight, Low Profile Lipped Boot As Supplied (a) After Unrestricted Recovery (b) 4 Applications Use in conjunction with Raychem adapters to provide strain relief for harness systems using circular connectors. This range of parts is compatible with all Raychem grooved adapters of appropriate shell or entry size. When used with adhesive it provides environmental sealing. Materials Available Material Dash No. -55 Material Description Fluoroploymer Adhesive S-1255-04 Product Dimensions Part No. 202G211 202G221 202G232 202G242 202G253 H Min. a 23.9 [.94] 27.2 [1.07] 31.0 [1.22] 31.7 [1.25] 38.9 [1.53] J Max. b 9.9 [.39] 13.2 [.52] 18.5 [.73] 22.1 [.87] 28.2 [1.11] Min. a 23.9 [.94] 27.2 [1.07] 31.0 [1.22] 31.7 [1.25] 38.9 [1.53] Available in: Max. b 7.4 [.29] 8.4 [.33] 9.4 [.37] 10.7 [.42] 11.9 [.47] P ±10% b 105.9 [4.17] 121.2 [4.77] 138.7 [5.46] 159.5 [6.28] 177.8 [7.00] R ±10% b 11.7 [.46] 12.2 [.48] 12.2 [.48] 12.2 [.48] 10.6 [.42] S Ref. b 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.3 [.05] T JO HW Ref. ±10% Ref. b b b 1.3 [.05] 86.4 [3.40] 1.0 [.04] 1.3 [.05] 87.4 [3.44] 1.0 [.04] 1.3 [.05] 104.4 [4.11] 1.0 [.04] 1.5 [.06] 124.5 [4.90] 1.0 [.04] 1.8 [.07] 143.5 [5.65] 1.3 [.05] Americas Europe Asia Pacific ■ ■ ■ JW Ref. b 0.7 [.03] 0.7 [.03] 0.7 [.03] 0.7 [.03] 1.0 [.04] 4-59 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 202G611 to 653 Uniboot As Supplied (a) After Unrestricted Recovery (b) Applications Use to provide abrasion protection for connectors. The flexibility of design allows a variety of cable outlet angles. When installed on a spin-coupling adapter, cold re-entry to the connector is possible by Materials Available unscrewing the adapter and compressing the molded part. When used with adhesive it provides environmental sealing. Material Dash No. -55 Material Description Fluoroploymer Adhesive S-1255-04 Product Dimensions Part No. 202G611 202G621 202G632 202G642 202G653 H Min. a 14.2 [.56] 26.6 [1.05] 33.0 [1.30] 35.5 [1.40] 42.6 [1.68] Max. b 6.9 [.27] 11.7 [.46] 17.5 [.69] 22.3 [.88] 27.9 [1.10] J Min. Max. a b 11.2 [.44] 4.8 [.19] 26.6 [1.05] 8.1 [.32] 33.0 [1.30] 12.7 [.50] 35.5 [1.40] 17.5 [.69] 42.6 [1.68] 22.4 [.88] Available in: K Max. b P ±10% b 21.1 [.83] 26.6 [1.05] 32.7 [1.29] 37.8 [1.49] 42.9 [1.69] 120.7 [4.75] 133.8 [5.27] 151.1 [5.95] 157.2 [6.19] 170.2 [6.70] JO ±10% b 17.5 [.69] 19.9 [.78] 22.4 [.88] 25.4 [1.00] 28.4 [1.12] HW Ref. b JW Ref. b S Ref. b T Ref. b B Nom. b 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.3 [.05] 1.3 [.05] 0.7 [.03] 0.7 [.03] 0.7 [.03] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.3 [.05] 1.3 [.05] 1.3 [.05] 1.3 [.05] 1.3 [.05] 1.3 [.05] 1.5 [.06] 62.5 [2.46] 67.8 [2.67] 73.4 [2.89] 78.2 [3.08] 82.8 [3.26] Americas Europe Asia Pacific ■ ■ ■ 4-60 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 202K121 to 185 Straight, Lipped Boot As Supplied (a) After Unrestricted Recovery (b) 4 202K121 - 153 = 2 lips 202K163 - 185 = 3 lips Mod 01 = 1 lip removed Mod 02 = 2 lips removed (only available in sizes 163, 174, 185). For eyelet clip, order CS-1858 option. Applications Use in conjunction with Raychem adapters to provide strain relief for harness systems using circular connectors. Materials Available Material* -3 -4 -12 -25 -100 Boot is compatible with all Raychem grooved adapters of the appropriate shell size. Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 202K121 202K132 202K142 202K153 202K163 202K174 202K185 H Min. Max. -3,-4,-12,-25 b a 24.0 [.95] 10.4 [.41] 30.0 [1.18] 14.2 [.56] 31.0 [1.22] 18.0 [.71] 36.0 [1.42] 22.4 [.88] 43.0[1.69] 28.2 [1.11] 60.0 [2.36] 35.1 [1.38] 66.0 [2.60] 44.5 [1.75] - 3 ,- 4 ,- 2 5 a 24.0 [.95] 30.0 [1.18] 31.0 [1.22] 36.0 [1.42] 43.0 [1.69] 60.0 [2.36] 66.0 [2.60] J Min. -12 a 13.0 [.51] 14.0 [.55] 16.0 [.63] 19.0 [.75] 22.0 [.87] 35.0 [1.38] 38.0 [1.50] -100 a 14.0 [.55] 15.0 [.59] 18.0 [.71] 21.0 [.83] 25.0 [.98] 39.0 [1.54] 42.0 [1.65] Max. b P ±10% b R ±10% b U ±10% b JO ±10% b 5.6 [.22] 5.9 [.23] 7.1 [.28] 8.4 [.33] 9.9 [.39] 15.7 [.62] 16.8 [.66] 38.0 [1.50] 55.0 [2.17] 67.0 [2.64] 80.0 [3.15] 99.0 [3.90] 130.0 [5.12] 170.0 [6.69] 21.0 [.83] 32.0 [1.26] 35.0 [1.38] 42.0 [1.65] 61.0 [2.40] 72.0 [2.83] 90.0 [3.54] 12.0 [.47] 12.0 [.47] 20.0 [.79] 20.0 [.79] 20.0 [.79] 20.0 [.79] 20.0 [.79] 8.5 [.33] 11.5 [.45] 17.0 [.67] 19.5 [.76] 21.0 [.82] 39.0 [1.53] 51.5 [2.02] HW ±20% b JW Min. b 1.6 [.06] .41 [.016] 1.8 [.07] .81 [.032] 1.8 [.07] .81 [.032] 2.0 [.08] .81 [.032] 2.2 [.08] .81 [.032] 3.3 [.13] 1.02 [.040] 3.8 [.15] 1.63 [.064] X ±20% b Y ±20% b 24.0 [.94] 24.0 [.94] 32.0 [1.26] 32.0 [1.26] 52.0 [2.05] 52.0 [2.05] 52.0 [2.05] 13.0 [.51] 18.0 [.71] 25.0 [.98] 30.0 [1.18] 30.0 [1.18] 50.0 [1.97] 70.0 [2.76] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-61 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 214A011 to 052 D-Subminiature, Straight Boot As Supplied (a) After Unrestricted Recovery (b) Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 214A011 214A021 214A032 214A042 214A052 H ±5% a 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] J ±5% b 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] ±5% a 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] K ±5% b 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] Min. a 7.9 [.31] 10.2 [.40] 14.0 [.55] 17.3 [.68] 19.1 [.75] Max. b 4.1 [.16] 5.3 [.21] 8.1 [.32] 8.6 [.34] 10.7 [.42] P ±10% b W ±20% b X ±20% b 33.3 [1.31] 38.9 [1.53] 45.0 [1.77] 53.3 [2.10] 61.0 [2.40] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.0 [.04] 3.0 [.12] 3.0 [.12] 3.0 [.12] 3.0 [.12] 3.0 [.12] This Boot Fits Cannon/ Amphenol Cinch Series 17 DE-9 XX09X DA-15 XX15X DB-25 XX25X DC-37 XX37X DD-50 XX50X Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-62 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 214A311 to 352 D-Subminiature, Straight Boot As Supplied (a) After Unrestricted Recovery (b) 4 Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -3 -4 -25 Material Description Semirigid polyolefin Flexible polyolefin Fluid-resistant elastomer Precoating No. /42 or /86 /42 or /86 /42 or /86 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1017 or S-1048 or S-1125 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 214A311 214A321 214A332 214A342 214A352 H ±5% a 16.0 [.63] 19.1 [.75] 29.2 [1.15] 34.3 [1.35] 37.6 [1.48] J ±5% b 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] ±5% a 16.0 [.63] 19.1 [.75] 29.2 [1.15] 34.3 [1.35] 37.6 [1.48] K ±5% b 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] Min. a 16.0 [.63] 19.1 [.75] 29.2 [1.15] 34.3 [1.35] 37.6 [1.48] Max. b 4.1 [.16] 5.3 [.21] 8.1 [.32] 8.6 [.34] 10.7 [.42] P ±10% b R ±10% b W ±20% b X ±20% b 33.3 [1.31] 38.9 [1.53] 45.0 [1.77] 53.3 [2.10] 61.0 [2.40] 19.1 [.75] 22.1 [.87] 25.4 [1.00] 28.4 [1.12] 31.8 [1.25] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] This Boot Fits Cannon/ Amphenol Cinch Series 17 DE-9 XX09X DA-15 XX15X DB-25 XX25X DC-37 XX37X DD-50 XX50X Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-63 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 214P009 to 037 D-Subminiature, Straight Boot with Jack Screws As Supplied (a) After Unrestricted Recovery (b) Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -111-0 -111-8 Material Description Semirigid polyolefin (black) Semirigid polyolefin (gray) *Contact Tyco Electronics for information on material properties. Product Dimensions Part No. H ±5% b J ±10% b 214P009-XXX 214P015-XXX 214P025-XXX 214P037-XXX 17.3 [.68] 25.2 [.99] 38.4 [1.51] 54.2 [2.13] 12.0 [.47] 12.0 [.47] 12.0 [.47] 12.0 [.47] K Min. a 9.0 [.35] 10.5 [.41] 12.0 [.47] 12.0 [.47] Max. b 3.8 [.15] 3.8 [.15] 5.1 [.20] 5.8 [.22] P ±10% b R Ref. b S Nom. b T Nom. b X ±20% b W ±20% b Fits Connector Size 43.0 [1.69] 44.0 [1.73] 49.0 [1.87] 55.0 [2.16] 22.0 [.87] 23.0 [.90] 25.0 [.98] 25.0 [.98] 29.0 [1.14] 29.0 [1.14] 29.0 [1.14] 29.0 [1.14] 6.4 [.25] 6.4 [.25] 6.4 [.25] 6.4 [.25] 1.80 [.07] 2.03 [.08] 2.16 [.085] 2.26 [.089] 1.5 [.06] 1.5 [.06] 1.5 [.06] 1.5 [.06] 9 pin 15 pin 25 pin 37 pin Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-64 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 222A111 to 196 Right-Angled Boot As Supplied (a) After Unrestricted Recovery (b) 4 Applications Use for mechanical protection and connector-cable strain relief. This family of boots has no lip, so a boot can be installed directly onto the connector accessory thread. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 222A111 222A121 222A132 222A142 222A152 222A163 222A174 222A185 222A196 Min. a Max. b 17.8 [.70] 24.9 [.98] 30.0 [1.18] 32.5 [1.28] 36.1 [1.42] 43.9 [1.73] 53.1 [2.09] 67.6 [2.66] 87.6 [3.45] 7.9 [.31] 10.2 [.40] 14.2 [.56] 17.3 [.68] 21.8 [.86] 27.4 [1.08] 33.8 [1.33] 44.2 [1.74] 55.4 [2.18] - 3 ,- 4 ,- 2 5 a 17.8 [.70] 24.9 [.98] 30.0 [1.18] 32.5 [1.28] 36.1 [1.42] 43.9 [1.73] 53.1 [2.09] 67.6 [2.66] 87.6 [3.45] J P Min. Max. ±10% -100 -12 b b a a 10.9 [.43] 9.9 [.39] 3.8 [.15] 17.3 [.68] 16.0 [.63] 18.0 [.71] 5.3 [.21] 21.3 [.84] 21.1 [.83] 20.6 [.81] 6.4 [.25] 26.9 [1.06] 22.9 [.90] 22.9 [.90] 6.9 [.27] 36.6 [1.44] 27.4 [1.08] 26.4 [1.04] 8.4 [.33] 43.7 [1.72] 28.4 [1.12] 27.4 [1.08] 9.4 [.37] 53.6 [2.11] 48.3 [1.90] 46.7 [1.84] 15.0 [.59] 75.7 [2.98] 58.4 [2.30] 54.4 [2.14] 20.3 [.80] 97.5 [3.84] 68.8 [2.71] 63.0 [2.48] 23.4 [.92] 128.0 [5.04] R ±10% b T ±10% b U ±10% b JO ±10% b W ±20% b 20.1 [.79] 22.6 [.89] 26.7 [1.05] 30.5 [1.20] 35.1 [1.38] 43.9 [1.73] 52.8 [2.08] 66.0 [2.60] 79.2 [3.12] — — 19.1 [.75] 19.1 [.75] 19.1 [.75] 19.1 [.75] 25.4 [1.00] 25.4 [1.00] 25.4 [1.00] 11.4 [.45] 14.7 [.58] 17.8 [.70] 24.9 [.98] 30.0 [1.18] 34.0 [1.34] 53.3 [2.10] 71.1 [2.80] 87.6 [3.45] 4.3 [.17] 5.8 [.23] 7.1 [.28] 10.2 [.40] 12.7 [.50] 17.3 [.68] 32.0 [1.26] 40.6 [1.60] 56.4 [2.22] 1.02 [.04] 1.27 [.05] 1.52 [.06] 1.78 [.07] 1.78 [.07] 2.03 [.08] 3.30 [.13] 3.81 [.15] 4.57 [.18] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-65 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 222D121 to 196 Right-Angled, Lipped Boot As Supplied (a) After Unrestricted Recovery (b) Applications Use in conjunction with Raychem adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all Raychem grooved adapters of the appropriate shell size. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 222D121 222D132 222D142 222D152 222D163 222D174 222D185 222D196 J Min. a Max. a 23.4 [.92] 28.4 [1.12] 31.0 [1.22] 36.0 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 81.8 [3.22] 10.4 [.41] 14.2 [.56] 17.8 [.70] 22.4 [.88] 28.2 [1.11] 35.1 [1.38] 44.5 [1.75] 60.5 [2.38] - 3 ,- 4 ,- 2 5 b 23.4 [.92] 28.4 [1.12] 31.0 [1.22] 36.0 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 81.8 [3.22] Min. -100 b 14.0 [.55] 15.0 [.59] 18.0 [.71] 21.0 [.83] 25.0 [.98] 39.0 [1.54] 42.0 [1.65] 57.2 [2.25] P Max. ±10% -12 b b b 12.4 [.49] 5.6 [.22] 21.3 [.84] 14.7 [.58] 6.6 [.26] 33.8 [1.33] 16.0 [.63] 7.1 [.28] 36.6 [1.44] 18.5 [.73] 8.4 [.33] 43.7 [1.72] 22.1 [.87] 9.9 [.39] 53.6 [2.11] 35.3 [1.39] 15.7 [.62] 78.0 [3.07] 45.7 [1.80] 20.3 [.80] 97.5 [3.84] 57.2 [2.25] 25.4 [1.00] 117.9 [4.64] R Ref. b JO ±10% W ±20% K ±10% b L ±10% b 22.6 [.89] 27.2 [1.07] 31.0 [1.22] 35.1 [1.38] 43.9 [1.73] 52.8 [2.08] 66.0 [2.60] 83.8 [3.30] 5.8 [.23] 15.5 [.65] 12.7 [.50] 14.5 [.57] 17.5 [.69] 33.5 [1.32] 40.1 [1.58] 38.1 [1.50] 1.27 [.05] 1.52 [.06] 1.78 [.07] 1.78 [.07] 2.03 [.08] 3.30 [.13] 3.81 [.15] 4.06 [.16] 15.2 [.60] 19.1 [.75] 19.1 [.75] 19.1 [.75] 19.3 [.76] 25.4 [1.00] 25.4 [1.00] 25.4 [1.00] 14.7 [.58] 24.9 [.98] 24.9 [.98] 30.0 [1.18] 33.0 [1.30] 53.8 [2.12] 71.1 [2.80] 80.0 [3.15] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-66 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 222D211 to 299 Right-Angled, Lipped Boot As Supplied (a) After Unrestricted Recovery (b) 4 Applications Provides strain relief and mechanical protection between cable and connector. Boot is usually used on open-wire-bundle airborne harnesses, or applications where the long tail replaces cable jacketing removed during termination. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 222D211 222D221 222D232 222D242 222D253 222D263 222D274 222D285 222D296 222D299 Min. a Max. b 22.4 [.88] 25.7 [1.01] 29.5 [1.16] 34.0 [1.34] 37.3 [1.47] 43.7 [1.72] 50.0 [1.97] 62.7 [2.47] 69.3 [2.73] 81.8 [3.22] 11.4 [.45] 15.0 [.59] 18.8 [.74] 22.9 [.90] 29.5 [1.16] 34.0 [1.34] 41.1 [1.62] 47.0 [1.85] 59.7 [2.35] 67.1 [2.64] J Min. - 3 ,- 4 ,- 2 5 -12, -100 a b 22.4 [.88] 14.0 [.55] 25.7 [1.01] 16.0 [.63] 29.5 [1.16] 18.3 [.72] 34.0 [1.34] 21.3 [.84] 37.3 [1.47] 23.1 [.91] 43.7 [1.72] 27.2 [1.07] 50.0 [1.97] 31.5 [1.24] 62.7 [2.47] 39.1 [1.54] 69.3 [2.73] 43.2 [1.70] 81.8 [3.22] 51.1 [2.01] Max. b P ±10% b R Ref b JO ±10% b PP ±10% b RR 10% b HW ±20% JW ±20% 6.4 [.25] 7.4 [.29] 8.4 [.33] 9.7 [.38] 10.4 [.41] 12.2 [.48] 14.2 [.56] 17.5 [.69] 19.6 [.77] 22.9 [.90] 105.2 [4.14] 124.0 [4.88] 146.3 [5.76] 172.2 [6.78] 185.2 [7.29] 231.6 [8.41] 224.5 [8.84] 227.3 [8.95] 233.4 [9.19] 237.0 [9.33] 18.5 [.73] 19.8 [.78] 20.8 [.82] 21.8 [.86] 24.4 [.96] 27.4 [1.08] 29.5 [1.16] 33.3 [1.31] 35.1 [1.38] 44.5 [1.75] 87.6 [3.45] 99.1 [3.90] 114.3 [4.50] 132.6 [5.22] 143.8 [5.66] 169.2 [6.66] 173.2 [6.82] 168.1 [6.62] 157.2 [6.19] 151.1 [5.95] 6.9 [.27] 8.4 [.33] 10.4 [.41] 12.2 [.48] 15.5 [.61] 18.3 [.72] 21.1 [.83] 24.1 [.95] 30.0 [1.18] 33.3 [1.31] 12.4 [.49] 15.0 [.59] 15.5 [.61] 15.7 [.62] 17.8 [.70] 19.8 [.78] 20.8 [.82] 23.4 [.92] 23.6 [.93] 31.2 [1.23] 1.52 [.06] 1.52 [.06] 1.78 [.07] 1.78 [.07] 2.03 [.08] 2.03 [.08] 2.29 [.09] 2.54 [.10] 2.54 [.10] 2.54 [.10] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.40 [.055] 1.40 [.055] 1.40 [.055] 1.40 [.055] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-67 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 222D921 to 963 Right-Angled, Lipped Boot As Supplied (a) After Unrestricted Recovery (b) Applications Provides strain relief and mechanical protection between cable and connector. It is used in applications where only a small number of the available contacts are utilized, resulting in a high ratio between the adapter and cable diameters. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 Product Dimensions H Part No. 222D921 222D932 222D953 222D963 J Min. Min. a Max. b 19.3 [.76] 26.1 [1.03] 34.2 [1.35] 43.6 [1.72] 13.0 [.51] 19.1 [.75] 26.0 [1.02] 34.1 [1.34] -3, -4, -25 a 6.3 [.25] 7.6 [.30] 9.6 [.38] 11.4 [.45] -12, -100 a 4.5 [.18] 5.6 [.22] 6.6 [.26] 7.8 [.31] Max. b P ±10% b 2.1 [.08] 44.5 [1.75] 2.6 [.10] 67.3 [2.65] 3.0 [.12] 81.3 [3.20] 3.6 [.14] 115.6 [4.55] R Ref. b U ±10% b 16.3 [.64] 18.0 [.71] 18.8 [.74] 21.3 [.84] 5.6 [.22] 8.4 [.33] 11.4 [.45] 15.5 [.61] JO ±10% b 21.8 [.86] 29.2 [1.15] 36.3 [1.39] 47.0 [1.85] HW ±20% b JW ±20% b 1.52 [.06] 1.78 [.07] 1.78 [.07] 1.78 [.07] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 mm [.06"] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-68 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 222F211 to 285 Right-Angled, Lipped Boot As Supplied (a) After Unrestricted Recovery (b) 4 Applications Use in conjunction with Raychem adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all Raychem grooved adapters of the appropriate shell size. Materials Available Material* -50 -51 -71 Material Description Viton polymer blend Elastomer polymer blend Flexible polyolefin Precoating No. N/A /164 /42 or /86 Adhesive Part No.** S-1125 S-1124 S-1017 or S-1048 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 222F211 222F221 222F232 222F242 222F253 222F263 222F274 222F285 H Min. a 23.9 [.94] 27.2 [1.07] 31.0 [1.22] 35.6 [1.40] 38.9 [1.53] 45.2 [1.78] 51.6 [2.03] 62.7 [2.47] J Max. b 9.9 [.39] 13.2 [.52] 18.5 [.73] 22.1 [.87] 28.2 [1.11] 32.3 [1.27] 41.1 [1.62] 42.9 [1.69] Min. a 17.3 [.68] 20.8 [.82] 24.4 [.96] 28.7 [1.13] 31.5 [1.24] 38.4 [1.51] 44.5 [1.75] 47.2 [1.86] Max. b 6.6 [.26] 7.6 [.30] 8.9 [.35] 10.2 [.40] 10.9 [.43] 12.7 [.50] 15.0 [.59] 17.5 [.69] P ±10% b R ±10% b JO ±10% b 105.2 [4.14] 124.0 [4.88] 146.3 [5.76] 172.2 [6.78] 185.2 [7.29] 213.6 [8.41] 224.5 [8.84] 227.3 [8.95] 18.5 [.73] 19.8 [.78] 20.8 [.82] 21.8 [.86] 24.4 [.96] 27.4 [1.08] 29.5 [1.16] 33.3 [1.31] 87.6 [3.45] 99.1 [3.90] 114.3 [4.50] 132.6 [5.22] 143.8 [5.66] 169.2 [6.66] 173.2 [6.82] 168.1 [6.62] HW +.06 to -.03 b JW ±.03 b 1.52 [.06] 1.52 [.06] 1.78 [.07] 1.78 [.07] 1.78 [.07] 1.78 [.07] 1.78 [.07] 2.03 [.08] 1.52 [.06] 1.52 [.06] 1.52 [.06] 1.52 [.06] 1.52 [.06] 1.52 [.06] 1.78 [.07] 1.78 [.07] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-69 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 222K121 to 185 Right-Angled, Lipped Boot As Supplied (a) After Unrestricted Recovery (b) For eyelet clip, order CS-1858 option. Applications Use in conjunction with Raychem adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all Raychem grooved adapters of the appropriate shell size. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 222K121 222K132 222K142 222K152 222K163 222K174 222K185 H Min. - 3 ,- 4 ,- 2 5 -100 a a 24.0 [.95] 24.0 [.95] 30.0 [1.18] 30.0 [1.18] 31.0 [1.22] 31.0 [1.22] 36.0 [1.42] 36.0 [1.42] 43.0 [1.69] 43.0 [1.69] 60.0 [2.36] 52.0 [2.05] 66.0 [2.60] 66.0 [2.60] Max. b 10.4 [.41] 14.2 [.56] 18.0 [.71] 22.4 [.88] 28.2 [1.11] 35.1 [1.38] 44.5 [1.75] J Min. - 3 ,- 4 ,- 2 5 -100 a a 24.0 [.95] 14.0 [.55] 30.0 [1.18] 15.0 [.59] 31.0 [1.22] 18.0 [.71] 36.0 [1.42] 21.0 [.83] 43.0 [1.69] 25.0 [.98] 60.0 [2.36] 39.0 [1.54] 66.0 [2.60] 42.0 [1.65] Max. b P ±10% b R ±10% b JO ±10% b HW ±20% b JW ±20% b X ±20% b Y ±20% b 5.6 [.22] 5.9 [.23] 7.1 [.28] 8.4 [.33] 9.9 [.39] 15.7 [.62] 16.8 [.66] 25.0 [.98] 32.0 [1.26] 39.0 [1.54] 46.0 [1.81] 55.0 [2.17] 80.0 [3.15] 108.0 [4.25] 25.0 [.98] 27.0 [1.06] 31.0 [1.22] 38.0 [1.50] 45.0 [1.77] 54.0 [2.13] 68.0 [2.68] 8.5 [.33] 8.5 [.33] 15.0 [.59] 18.0 [.63] 17.5 [.69] 32.0 [1.26] 48.0 [1.89] 1.3 [.05] 1.5 [.06] 1.8 [.07] 1.8 [.07] 2.0 [.08] 3.3 [.13] 3.8 [.15] .41 [.016] .61 [.024] .81 [.032] .81 [.032] .81 [.032] 1.02 [.040] 1.63 [.064] 18.0 [.71] 18.0 [.71] 18.0 [.71] 25.0 [.98] 25.0 [.98] 25.0 [.98] 35.0 [1.38] 16.0 [.63] 20.0 [.79] 20.0 [.79] 25.0 [.98] 30.0 [1.18] 45.0 [1.77] 70.0 [2.76] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-70 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 234A011 to 071 D-Subminiature, Right-Angled Boot As Supplied (a) After Unrestricted Recovery (b) 4 Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H 234A011 234A021 234A032 234A042 234A052 234A061 234A071 J K ±5% a ±5% b ±5% a ±5% b Min. a Max. b P ±10% b 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] 20.3 [.80] 28.2 [1.11] 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] 20.3 [.80] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] 10.7 [.42] 10.7 [.42] 7.9 [.31] 10.2 [.40] 14.0 [.55] 17.3 [.68] 19.1 [.75] 7.9 [.31] 10.2 [.40] 4.1 [.16] 5.3 [.21] 7.4 [.29] 8.6 [.34] 10.7 [.42] 3.8 [.15] 5.1 [.20] 25.9 [1.02] 30.7 [1.21] 42.9 [1.69] 53.3 [2.10] 55.9 [2.20] 25.9 [1.02] 30.7 [1.21] Part No. R ±10% b 21.6 [.85] 24.6 [.97] 27.9 [1.10] 30.5 [1.20] 32.3 [1.27] 18.5 [.73] 19.8 [.78] W ±20% b X ±20% b 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] This Boot Fits Cannon/ Cinch DE-9 DA-15 DB-25 DC-37 DD-50 DE-9 DA-15 Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-71 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 234A111 to 152 D-Subminiature, Side-Entry Boot As Supplied (a) After Unrestricted Recovery (b) Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -3 -4 -25 Material Description Semirigid polyolefin Flexible polyolefin Fluid-resistant elastomer Precoating No. /42 or /86 /42 or /86 /42 or /86 or /225 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1017 or S-1048 or S-1125 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 234A111 234A121 234A132 234A142 234A152 H ±5% a 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] J ±5% b 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] ±5% a 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] K ±5% b 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] Min. a 7.9 [.31] 10.2 [.40] 14.0 [.55] 17.3 [.68] 19.1 [.75] Max. b 4.1 [.16] 5.3 [.21] 6.4 [.25] 7.9 [.31] 9.1 [.36] P ±10% b R ±10% b W ±20% b X ±20% b This Boot Fits Cannon/Cinch 27.9 [1.10] 35.1 [1.38] 47.5 [1.87] 59.7 [2.35] 63.2 [2.49] 18.5 [.73] 18.8 [.74] 20.1 [.79] 20.1 [.79] 26.4 [1.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] DE-9 DA-15 DB-25 DC-37 DD-50 Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-72 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 234A611 to 671 D-Subminiature, 90° End-Entry Boot As Supplied (a) After Unrestricted Recovery (b) 4 Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -3 -4 -25 Material Description Semirigid polyolefin Flexible polyolefin Fluid-resistant elastomer Precoating No. /42 or /86 /42 or /86 /42 or /86 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1017 or S-1048 or S-1125 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 234A611 234A621 234A632 234A642 234A652 234A661 234A671 H ±5% a 16.0 [.63] 19.1 [.75] 29.2 [1.15] 34.3 [1.35] 37.6 [1.48] 16.0 [.63] 19.1 [.75] ±5% b 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] 20.3 [.80] 28.2 [1.11] J ±5% a 16.0 [.63] 19.1 [.75] 29.2 [1.15] 34.3 [1.35] 37.6 [1.48] 16.0 [.63] 19.1 [.75] ±5% b 10.7[.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] 10.7 [.42] 10.7 [.42] K Min. Max. a b 16.0 [.63] 4.1 [.16] 19.1 [.75] 5.3 [.21] 29.2 [1.15] 7.4 [.29] 34.3 [1.35] 8.6 [.34] 37.6 [1.48] 10.7 [.42] 16.0 [.63] 3.8 [.15] 19.1 [.75] 5.1 [.20] P ±10% b R ±10% b W ±20% b X ±20% b This Boot Fits Cannon/Cinch 25.9 [1.02] 30.7 [1.21] 42.9 [1.69] 53.3 [2.10] 55.9 [2.20] 25.9 [1.02] 30.7 [1.21] 21.6 [.85] 24.6 [.97] 27.9 [1.10] 30.5 [1.20] 32.3 [1.27] 18.5 [.73] 19.8 [.78] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] DE-9 DA-15 DB-25 DC-37 DD-50 DE-9 DA-15 Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific ■ ■ ■ 4-73 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Boots 242W042 to 63 45° Angled Boot As Supplied (a) H Dia. J Dia. Applications Designed for use in the aggressive environments found adjacent to engines in automotive, aerospace and military applications, heat-shrinkable molded parts provide rugged protection, strain relief and a full 360°environmental seal. The introduction of the 45° option means there is now a choice of three routes to the connector for closer positioning and greater design freedom. After Unrestricted Recovery (b) J Dia. JO P W Typ. 135˚ S T U H Dia. Compatibility Chart Material Dash Number Material Description -3 Polyolefin, semirigid -4 Polyolefin, flexible -25 Elastomer, fluid-resistant -130 Polyolefin, commercial flexible -12 Viton -100 Polyolefin, Zerohal Precoating No. /42, /86 /42, /86 /42, /86, /225 /42, /86 N/A /180 Adhesive Part No. S-1017 or S-1048 S-1017 or S-1048 S-1017, S-1125 or S-1048 S-1017 or S-1048 S-1255-04 S-1030 Product Dimensions H J Part No. Min. a -12, -10 Max. b 3, -25 Min. a -12, -100 a -3, -25 242W042 242W053 242W063 31.0 [1.22] 36.0 [1.42] 43.0 [1.69] 7.9 [.31] 2.1 [.08] 7.9 [.31] 18.0 [.71] 21.0 [.83] 25.0 [.99] 31.0 [1.22] 36.0 [1.42] 43.0 [1.69] Max. b -12, -100, -3, -25 7.0 [.28] 8.4 [.33] 9.9 [.39] P ± 10% b S ± 10% b T ± 10% b U ± 10% b JO ± 10% b W ± 20% b 55.0 [2.17] 60.0 [2.36] 65.0 [2.56] 35.0 [1.38] 40.0 [1.58] 45.0 [1.77] 3.5 [.14] 3.5 [.14] 3.5 [.14] 2.0 [.08] 2.0 [.08] 2.0 [.08] 25.0 [.98] 30.0 [1.18] 35.0 [1.38] 1.8 [.07] 2.0 [.08] 2.2 [.09] As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max. Ordering Information Available in: Americas Europe Asia Pacific ■ ■ ■ 4-74 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Feedthroughs 207W213 to 256 Two-Part Feedthrough After Unrestricted Recovery (b) As Supplied (a) 4 Applications Use for strain relief and abrasion protection when cables pass through equipment boxes or panels. Materials Available Material Dash Number -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /180 Adhesive Part No. S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. H Ref. b 207W213 207W223 207W234 207W245 207W256 11.9 [.47] 20.1 [.79] 30.1 [1.22] 45.0 [1.77] 68.1 [2.68] J Min. - 3 ,- 4 ,- 1 2 , Max. -100 -25 b a a 9.9 [.39] 8.5 [.33] 4.1 [.16] 18.0 [.71] 16.5 [.65] 7.1 [.28] 27.9 [1.10] 26.5 [1.04] 11.9 [.47] 41.9 [1.65] 40.5 [1.59] 18.0 [.71] 64.0 [2.52] 64.5 [2.54] 30.0 [1.18] JO Max. b M Thread b P ±10% b 15.2 [.60] 19.3 [.76] 26.9 [1.06] 32.0 [1.26] 39.1 [1.54] 20.1 [.79] 30.0 [1.18] 41.9 [1.65] 55.9 [2.20] 80.0 [3.15] 62.0 [2.44] 71.9 [2.83] 87.1 [3.43] 102.1 [4.02] 121.9 [4.80] R ±10% b 49.0 [1.93] 58.9 [2.32] 73.9 [2.91] 88.9 [3.50] 109.0 [4.29] S ±10% b U ±10% b JW ±20% b Hole Dia. ±.51 (.02] 13.0 [.51] 16.0 [.63] 18.0 [.71] 18.0 [.71] 18.0 [.71] 9.9 [.39] 9.9 [.39] 9.9 [.39] 9.9 [.39] 9.9 [.39] 1.3 [.05] 1.8 [.07] 2.03 [.08] 3.05 [.12] 3.05 [.12] 23.9 [.94] 34.0 [1.34] 47.0 [1.85] 60.5 [2.38] 85.1 [3.35] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-75 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 301A011 to 048 T Transition As Supplied (a) After Unrestricted Recovery (b) Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material Dash Number -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86, /180 Adhesive Part No. S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 301A011 301A022 301A028 301A034 301A048 H, J & K Min. Max. a b 6.6 [.26] 3.6 [.14] 13.2 [.52] 6.9 [.27] 20.0 [0.79] 10.2 [.40] 26.9 [1.06] 13.5 [.53] 55.6 [2.19] 30.2 [1.19] P ±10% b S ±10% b T ±10% b 29.7 [1.17] 58.7 [2.31] 90 [3.54] 120.1 [4.73] 246.4 [9.70] 15.1 [.59] 29.5 [1.16] 45 [1.77] 60.2 [2.37] 123.2 [4.85] — 17.5 [.69] 30 [1.18] 35.6 [1.40] 70.9 [2.79] W ±30% b 1.02 [.04] 1.52 [.06] 2.0 [.08] 2.29 [.09] 3.05 [.12] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-76 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 301A511 to 514 Slimline T Transition As Supplied (a) After Unrestricted Recovery (b) 4 Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material Dash Number -50 -51 -71 -125 Material Description Viton polymer blend Elastomer polymer blend Flexible polyolefin Fluoropolymer Precoating No. N/A /164 /42 or /86 N/A Adhesive Part No. S-1125 S-1124 S-1017 or S-1048 S-1255-04 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 301A511 301A512 301A513 301A514* H Min. a 19.8 [.78] 34.3 [1.35] 60.2 [2.37] 83.3 [3.28] Max. b 6.6 [.26] 11.4 [.45] 20.1 [.79] 33.3 [1.31] J&K Min. Max. a b 13.2 [.52] 6.6 [.26] 22.9 [.90] 11.4 [.45] 40.1 [1.58] 20.1 [.79] 54.9 [2.16] 33.3 [1.31] HO, JO, & KO ±10% b W Nom. b P Nom. b 25.4 [1.00] 41.1 [1.62] 63.5 [2.50] 88.9 [3.50] 1.02 [.04] 1.27 [.05] 1.52 [.06] 1.78 [.07] 80.8 [3.18] 120.4 [4.74] 175.8 [6.92] 242.3 [9.54] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. *301A514 is not available in -125 Fluoropolymer material. 4-77 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 322A112 to 158 T Transition As Supplied (a) After Unrestricted Recovery (b) Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material Dash Number -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Modified elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 -100 Adhesive Part No. S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 322A112 322A123 322A134 322A148 322A158 H&J Min. a 13.2 [.52] 26.9 [1.06] 26.9 [1.06] 55.6 [2.19] 55.6 [2.19] K Max. b 5.8 [.23] 12.4 [.49] 12.7 [.50] 25.4 [1.00] 25.4 [1.00] Min. a 6.6 [.26] 6.6 [.26] 13.2 [.52] 13.2 [.52] 26.9 [1.06] Max. b 3.0 [.12] 3.0 [.12] 5.8 [.23] 5.8 [.23] 12.4 [.49] P ±10% b 52.3 [2.06] 83.3 [3.28] 107.7 [4.24] 180.6 [7.11] 222.3 [8.75] T ±10% b — 10.7 [.42] 20.3 [.80] 25.4 [1.00] 38.1 [1.50] HW & W ±20% b 1.52 [.06] 2.54 [.10] 2.54 [.10] 4.57 [.18] 4.57 [.18] KW ±20% b 1.02 [.04] 1.02 [.04] 1.52 [.06] 1.52 [.06] 2.54 [.10] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-78 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 342A012 to 058 45° Side-Breakout Transition As Supplied (a) After Unrestricted Recovery (b) 4 Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 -100 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 342A012 342A024 342A034 342A048 342A058 H&J Min. Max. a b 13.2 [.52] 6.9 [.27] 26.9 [1.06] 12.7 [.50] 26.9 [1.06] 13.7 [.54] 55.6 [2.19] 26.9 [1.06] 55.6 [2.19] 26.9 [1.06] K Min. a 6.6 [.26] 6.6 [.26] 13.2 [.52] 13.2 [.52] 26.9 [1.06] Max. b 3.6 [.14] 3.6 [.14] 6.1 [.24] 6.9 [.27] 13.7 [.54] P ±10% b T ±10% b U ±10% b HW & JW ±20% b KW ±20% b 49.3 [1.94] 92.5 [3.64] 144.8 [5.70] 184.9 [7.28] 203.5 [8.01] 19.6 [.77] 31.8 [1.25] 50.8 [2.00] 63.5 [2.50] 66.0 [2.60] 19.6 [.77] 39.6 [1.56] 50.8 [2.00] 63.5 [2.50] 66.0 [2.60] 1.52 [.06] 2.54 [.10] 2.54 [.10] 4.57 [.18] 4.57 [.18] 1.02 [.04] 1.02 [.04] 1.52 [.06] 1.52 [.06] 2.54 [.10] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-79 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 362A014 to 114 30° Side-Breakout Transition As Supplied (a) After Unrestricted Recovery (b) Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H&J K P S Min. Max. ±10% ±10% Min. Max. a b b b a b 362A014 30.5 [1.20] 15.7 [.62] 20.3 [.80] 10.7 [.42] 82.6 [3.25] 31.8 [1.25] 362A024 35.6 [1.40] 18.3 [.72] 15.2 [.60] 8.6 [.34] 63.5 [2.50] 19.1 [.75] 362A114 35.6 [1.40] 18.8 [.74] 10.2 [.40] 5.3 [.21] 61.0 [2.40] 19.1 [.75] Part No. T ±10% b 21.1 [.63] 22.4 [.88] 21.3 [.84] HW & JW ±20% b KW ±20% b 2.54 [.10] 1.78 [.07] 2.54 [.10] 1.52 [.06] 2.79 [.11] 1.52 [.06] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-80 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 381A301 to 304 Slimline Y Transition As Supplied (a) After Unrestricted Recovery (b) 4 Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -50 -51 -71 -125 Material Description Viton polymer blend Elastomer polymer blend Flexible polyolefin Fluoropolymer Precoating No. N/A /164 /42 or /86 — Adhesive Part No.** S-1125 S-1124 S-1017 or S-1048 S-1255-04 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 381A301 381A302 381A303 381A304* H Min. a 19.8 [.78] 34.3 [1.35] 60.2 [2.37] 83.3 [3.28] Max. b 6.6 [.26] 11.4 [.45] 20.1 [.79] 33.3 [1.31] J&K Min. Max. a b 13.2 [.52] 6.6 [.26] 22.9 [.90] 11.4 [.45] 40.1 [1.58] 20.1[.79] 54.9 [2.16] 33.3 [1.31] W Nom. b 1.0 [.04] 1.3 [.05] 1.5 [.06] 1.8 [.07] P Nom. b 40.6 [1.60] 63.0 [2.48] 94.7 [3.73] 133.9 [5.27] R&S Nom. b 40.6 [1.60] 63.0 [2.48] 94.7 [3.73] 133.9 [5.27] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. *381A304 is not available in -125 Fluoropolymer material. 4-81 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 382A012 to 046 Y Transition As Supplied (a) After Unrestricted Recovery (b) Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 -100 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 382A012 382A023 382A034 382A046 Min. a 13.2 [.52] 26.9 [1.06] 38.6 [1.52] 55.6 [2.19] Max. b 6.1 [.24] 12.4 [.49] 18.0 [.71] 25.9 [1.02] J&K S ±10% Min. Max. b a b 6.6 [.26] 3.3 [.13] 23.9 [.94] 13.2 [.52] 6.1 [.24] 53.3 [2.10] 26.9 [1.06] 12.4 [.49] 78.7 [3.10] 26.9 [1.06] 12.7 [.50] 111.8 [4.40] T ±10% b HW ±20% b JW & KW ±20% b 15.5 [.61] 33.0 [1.30] 55.9 [2.20] 71.1 [2.80] 1.52 [.06] 2.54 [.10] 3.05 [.12] 4.57 [.18] 1.02 [.04] 1.52 [.06] 2.54 [.10] 2.54 [.10] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-82 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 382C312, 322 and 332 Slimline Y Transition As Supplied (a) After Unrestricted Recovery (b) J Dia. R Tan JO P Tan HO H Dia. W Typ. After Unrestricted Recovery (b) S Tan KO K Dia. 382C322, 382C332 4 382312 Applications Provides strain relief and mechanical protection at two into one Y junctions in cable harness assemblies. Materials Available Material -50 -51 -71 -125 Material Description Viton polymer blend Elastomer polymer blend Flexible polyolefin Fluoropolymer Product Dimensions Part No. 382C312 Part No. 382C322 Part No. 382C332 When used with adhesive it provides environmental sealing. These parts are based on the 382A3 range. They have the branched H Min. a 1.20 [30.5] Min. a .90 [22.9] Max. b .45 [11.4] Max. b .45 [11.4] H Min. a .90 [22.9] H Min. a 1.00 [25.4] Precoating No. N/A /164 /42 or /86 N/A J Max. b .45 [11.4] K Max. b .45 [11.4] outlet(s) reduced in size to accommodate smaller cable diameters without the need for packing or shimming. Adhesive Part No. S-1125 S-1124 S-1017 or S-1048 S-1255-04 KO HO & JO ±15% ±15% b b W Nom b 2.48 [63.0] .85 [21.6] .04 [1.0] HO ±15% b JO & KO ±15% b W Nom. b 2.48 [63.0] 1.62 [41.1] .85 [21.6] .04 [1.0] P, R & S Nom. b HO ±15% b JO & KO ±15% b W Nom. b 2.48 [63.0] 1.62 [41.1] .85 [21.6] .04 [1.0] Min. a .60 [15.2] Max. b .30 [7.6] J&K Min. Max. a b .40 .20 [10.2] [5.1] P, R & S Nom. b J&K Min. Max. a b .60 .30 [15.2] [7.5] P, R & S Nom. b 1.62 [41.1] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-83 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 462A011 to 060 Transition, One to Three Cables As Supplied (a) After Unrestricted Recovery (b) Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 -100 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 462A011 462A023 462A034 462A046 462A060 Part No. 462A011 462A023 462A034 462A046 462A060 H J, K&L Min. a 13.2 [.52] 26.9 [1.06] 38.6 [1.52] 55.6 [2.19] 91.4 [3.60] Max. b 6.6 [.26] 13.2 [.52] 18.8 [.74] 25.4 [1.00] 54.6 [2.15] Min. a 6.6 [.26] 13.2 [.52] 19.3 [.76] 26.9 [1.06] 45.7 [1.80] Max. b 3.6 [.14] 6.9 [.27] 9.7 [.38] 12.4 [.49] 27.4 [1.08] T ±10% b 30.5 [1.20] 57.2 [2.25] 88.9 [3.50] 121.9 [4.80] 254.0 [10.00] U ±10% b 15.7 [.62] 33.0 [1.30] 45.7 [1.80] 71.1 [2.80] 127.0 [5.00] HW ±20% b 1.52 [.06] 2.54 [.10] 3.05 [.12] 4.57 [.18] 7.11 [.28] KW ±10% b 1.02 [.04] 1.52 [.06] 1.78 [.07] 3.05 [.12] 4.57 [.18] P ±10% b 46.2 [1.82] 93.2 [3.67] 135.1 [5.32] 192.0 [7.56] 390.4 [15.37] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-84 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 462A421 to 424 Slimline Transition, One to Three Cables As Supplied (a) After Unrestricted Recovery (b) 4 Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -50 -51 -71 Material Description Viton polymer blend Elastomer polymer blend Flexible polyolefin Product Dimensions Part No. 462A421 462A422 462A423 462A424 Materials Available H Min. a 19.8 [.78] 34.3 [1.35] 60.2 [2.37] 99.8 [3.93] Material* -125 Max. b 6.6 [.26] 11.4 [.45] 20.1 [.79] 33.3 [1.31] Precoating No. N/A /164 /42 or /86 J, K & L Min. Max. a b 13.2 [.52] 6.6 [.26] 20.6 [.81] 11.4 [.45] 36.1 [1.42] 20.1 [.79] 54.9 [2.16] 33.3 [1.31] Material Description Fluoropolymer Adhesive Part No.** S-1125 S-1124 S-1017 or S-1048 W Nom. b P Nom. b R, S & T Nom. b 1.0 [.04] 1.3 [.05] 1.5 [.06] 1.8 [.07] 85.9 [3.38] 135.6 [5.34] 207.3 [8.16] 207.2 [8.16] 42.9 [1.69] 67.8 [2.67] 103.6 [4.08] 103.6 [4.08] Precoating No. — Adhesive Part No.** S-1255-04 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H J, K & L W P R, S & T Nom. Nom. Nom. Min. Max. Min. Max. b b b a b a b 462A421 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 85.9 [3.38] 42.9 [1.69] 462A422 34.3 [1.35] 11.4 [.45] 20.6 [.81] 11.4 [.45] 1.3 [.05] 135.6 [5.34] 67.8 [2.67] 462A423 60.2 [2.37] 20.1 [.79] 36.1 [1.42] 20.1 [.79] 1.5 [.06] 207.3 [8.16] 103.6 [4.08] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Part No. 4-85 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions 562A011 to 067 Transition, One to Four Cables As Supplied (a) After Unrestricted Recovery (b) Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Viton Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 -100 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 562A011 562A022 562A032 562A043 562A054 562A067 H Min. a 13.2 [.52] 19.3 [.76] 19.3 [.76] 26.9 [1.06] 38.6 [1.52] 55.6 [2.19] Max. b 6.9 [.27] 9.7 [.38] 9.7 [.38] 13.0 [.51] 18.5 [.73] 26.7 [1.05] J, K, L & N Min. Max. a b 6.6 [.26] 3.4 [.14] 9.4 [.37] 5.3 [.21] 13.2 [.52] 6.9 [.27] 13.2 [.52] 6.9 [.27] 19.3 [.76] 9.7 [.38] 26.9 [1.06] 13.0 [.51] P ±10% b 24.1 [.95] 35.6 [1.40] 49.3 [1.94] 49.3 [1.94] 71.9 [2.83] 101.6 [4.00] T ±10% b 43.9 [1.73] 43.2 [1.70] 50.5 [1.99] 65.8 [2.59] 95.3 [3.75] 135.1 [5.32] U ±10% b 18.0 [.71] 23.1 [.91] 25.4 [1.00] 33.5 [1.32] 46.5 [1.83] 65.5 [2.58] HW ±20% b 1.52 [.06] 1.78 [.07] 1.78 [.07] 2.54 [.10] 3.05 [.12] 4.57 [.18] W ±20% b 1.02 [.04] 1.02 [.04] 1.52 [.06] 1.52 [.06] 1.78 [.07] 2.54 [.10] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-86 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions QFT Configurable Heat-Shrink Transition Product Facts Configurable heat-shrink transition ■ Low cost commercial polyolefin ■ 80°C [176°F] shrink temperature ■ High shrink ratio ■ Specially engineered easy-to-use crimp tool ■ 4 Expanded Recovered Applications QFT heat-shrinkable transitions form a watertight seal protecting cable splices from corrosion and mechanical abuse while providing excellent electrical insulating properties. QFT products use special crimps that allow Operating Temperature Range them to be employed as 1:2, 1:3, and even 1:4 transitions. With their high shrink ratio and crimps the configurable QFT product line can accommodate almost all of your transition needs with only 3 product sizes. -20°C to 70°C [-4°F to 158°F] Specifications/Approvals Raychem RW 2008 Temperature Ratings Operating temperature range Minimum recovery temperature Maximum storage temperature -20°C to 70°C [-4°F to 158°F] (125°C [257°F] without sealant) 55°C [131°F] 40°C [104°F] Dimensions Table QFT1 QFT2 QFT3 H Min. Max. 31.0 [1.22] 9.0 [.35] 43.0 [1.69] 14.0 [.55] 57.0 [2.24] 24.0 [.95] J Min. 31.0 [1.22] 43.0 [1.69] 57.0 [2.24] Max. 4.4 [.17] 7.0 [.28] 12.0 [.47] P +/- 10% JO +/- 10% HW +/- 20% JW +/- 20% 60.0 [2.36] 75.0 [2.95] 90.0 [3.53] 12.0 [.47] 18.0 [.71] 25.0 [.98] 1.5 [.06] 1.8 [.07] 1.8 [.07] 1.0 [.039] 1.0 [.039] 1.0 [.039] 4-87 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions QFT (Continued) Typical QFT Performance Physical Electrical Chemical Property Tensile strength Ultimate elongation Longitudinal change Specific gravity Heat aging 168 hours at 120°C [248°F] Heat shock 4 hours at 105°C Dielectric strength Fluid resistance 1 Engine Oil Hydraulic Fluid Tensile Strength Ultimate Elongation Fluid resistance 2 Automotive gasoline Diesel fuel Cleaning fluid Antifreeze Engine cleaning fluid Tensile strength Ultimate elongation Performance 10 MPa (1500psi) minimum 250% minimum 0 to -20% maximum 1.4 maximum Minimum 200% ultimate elongation Tensile Strength 10 MPa min. Test method ISO 37 ISO 37 ISO 1183 ISO 1183 ISO 188 ISO 37 No cracking, dripping or flowing ASTM D 2671 8MV/m minimum (24 +/- 2h immersion at 23C+/- 2C) (SAE 20W/50) IEC 243-1 ISO 1817 — 10 MPa minimum 200% minimum (30 +/- 3m immersion at 23C+/- 2C) (BS 4040) (BS 2869) (TL6850-07) (Ethylene Glycol/Water 50/50 v/v) (Gunk) 10 MPa minimum 200% minimum ISO 37 — ISO 1817 — — — — ISO 37 — Part Numbering System *Available in bulk pack, part number QFT3-130/42-0-B500 (US and UK). Ordering Information Color Standard Code Standard Packaging Crimp tool Bulk pack QFT-Crimp-Tool-Manual (069172-000) Black (-0) 0 10 pieces per bag, 30 clips 500 pieces per box and 500 clips per bag (clips ordered separately) - contact Tyco Electronics for details — 4-88 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions SSB, T, F to 8S Chem-X Heavy Duty Breakout Boots Product Facts Watertight ■ Easy installation, requiring no special skills ■ Compatibility with polyethylene, PVC, lead, steel, aluminum, standard Navy cable jackets, and copper wire and cable ■ Four configurations and twelve sizes ■ Minimum shrink temperature of 121°C [250°F] ■ Type approval by: - ABS (American Bureau of Shipping) - DNV (Det Norske Veritas) - Lloyd’s (Lloyd’s Register of Shipping) ■ 4 Applications These flame-retardant heatshrinkable transitions are especially designed for shipboard applications and meet or exceed all of the U.S. Navy specifications described in MIL-I-81765/1A (as of 5/02). The transitions are made of a rugged, thermally stabilized, modified polyolefin and factory- coated with a thermoplastic adhesive sealant. As a result, they offer excellent water sealing, mechanical abrasion-protection, corrosion-resistance, weatherproofing, and electrical insulation. The transitions replace tapes, epoxies, and grease in applications involving cable breakouts, transitions, and terminations. 4-89 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Transitions SSB, T, F to 8S (Continued) Specifications/Approvals Product Dimensions Commercial RW-2024 Description SSB-1202 FR SSB-2002 FR D3-9 FR D14-30 FR D50-100 FR D200-400 FR T3-9 FR T14-23 FR T14-50 FR T42-100 FR T150-300 FR T400 FR T500-600 FR F3-9 FR F-23 FR F42-60 FR F75-100 FR F133-200 FR F150-400 FR 6S100-200 FR 8S23-75 FR 8S14-50 FR 8S42-100 FR Military MIL-STD-2003 MIL-I-81765/1A Number of Legs 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 4 4 6 8 8 8 ID Base Min. Exp. Max. Rec. 40.64[1.60] 11.43 [0.45] 50.8[2.00] 35.56[1.40] 20.32[0.80] 9.39[0.37] 30.48[1.2] 15.24[0.6] 48.26[1.9] 22.86[0.9] 76.2[3] 38.1[1.5] 22.86[0.9] 9.14[0.36] 30.48[1.2] 17.78[0.70] 38.1[1.5] 12.7[0.5] 43.18[1.7] 22.86[0.9] 60.96[2.4] 35.56[1.4] 81.28[3.2] 50.8[2] 124.46[4.90] 58.93[2.32] 22.86[0.9] 10.92[0.43] 31.75[1.25] 20.32[0.8] 44.45[1.75] 25.4[1] 59.69[2.35] 25.4[1] 67.31[2.65] 35.56[1.4] 133.35[5.25] 76.2[3] 60.96[2.4] 36.83[1.45] 35.56[1.4] 21.59[0.85] 57.15[2.25] 21.59[0.85] 63.50[2.50] 21.59[0.85] ID legs Min. Exp. Min. Rec. 13.97[0.55] 3.81[0.15] 19.05[0.75] 8.89[0.35] 8.38[0.33] 2.79[0.11] 12.7[0.5] 4.32[0.17] 19.05[0.75] 7.62[0.3] 36.83[1.45] 12.7[0.5] 8.38[0.33] 2.29[0.09] 12.70[0.5] 4.57[0.18] 16.51[0.65] 4.06[0.16] 20.32[0.8] 4.83[0.19] 30.48[1.25] 12.70[0.5] 35.56[1.4] 17.78[0.7] 50.8[2] 22.86[0.9] 7.11[0.28] 2.79[0.11] 12.7[0.5] 5.08[0.2] 20.32[0.8] 8.13[0.32] 25.4[1] 8.89[0.35] 30.48[1.2] 10.92[0.43] 34.29[1.35] 13.97[0.55] 20.32[0.8] 8.89[0.35] 10.16[0.4] 3.3[0.13] 14.22[0.56] 3.3[0.13] 22.1[0.87] 3.3[0.13] Leg 36.83[1.45] 69.85[2.75] 17.78[0.7] 25.4[1] 30.48[1.2] 38.1[1.5] 19.05[0.75] 25.4[1] 30.48[1.2] 30.48[1.25] 40.6[1.6] 40.6[1.6] 50.8[2] 19.05[0.75] 27.94[1.1] 30.48[1.25] 43.18[1.7] 38.1[1.5] 76.2[3] 69.85[2.75] 30.48[1.25] 30.48[1.25] 30.48[1.25] Length Body 62.23[2.45] 88.90[3.50] 50.8[2] 63.5[2.5] 76.2[3] 88.9[3.5] 50.80[2.0] 60.96[2.40] 76.2[2.3] 57.15[2.25] 88.90[3.50] 88.9[3.5] 187.96[7.40] 50.8[2] 63.50[2.50] 63.50[2.50] 165.1[6.5] 91.44[3.6] 152.4[6] 86.36[3.4] 50.8[2] 50.8[2] 50.8[2] 4-90 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories 202W302 to 342 Heat-Shrink Bobbins Product Facts Fast installation Temperature range of -40°C to 105°C [-40°F to 221°F] ■ Fits range of diameters ■ Low cost, high volume installation ■ Shrinks onto hose/pipe/ wire harnesses ■ Good mechanical, thermal and chemical properties ■ Good abrasion resistance ■ Excellent location, cushioning and protection of cable or hoses from P clips and wire ties ■ Stays in place when heated. ■ Suits most hoses/pipes/wire harnesses ■ No expensive tooling required under body solution ■ Engine area solution ■ ■ 4 As Supplied (a) After Unrestricted Recovery (b) Square expanded = -130 material Circular expanded = -12 and -25 material -3, -4 4-91 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories 202W302 to 342 (Continued) Materials Available Material -3 -4 -12 -25 -130 Material Description Polyolefin, semi-rigid Polyolefin, flexible Viton Fluid resistant elastomer Flexible polyolefin Precoating No. /42, /86 /42, /86 N/A /86 or /225 /42, /86 Adhesive Part No. S-1017, S-1048 S-1017, S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1017 Product Dimensions H Part No. 202W302 202W312 202W321 202W331 202W342 Min. a Max. b 29.0 [1.142] 9.5 [.374] 39.0 [1.535] 12.7 [.500] 10.0 [.394] 3.0 [.118] 19.0 [.748] 6.4 [.252] 54.0 [2.126] 18.0 [.709] J Min. a P ±10% b R ±10% b S ±10% b T ±10% b W ±20% b 29.0 [1.142] 39.0 [1.535] 10.0 [.394] 19.0 [.748] 54.0 [2.126] 35.0 [1.378] 35.0 [1.378] 29.0 [1.142] 29.0 [1.142] 35.0 [1.378] 25.0 [.984] 25.0 [.984] 23.0 [.906] 24.0 [.945] 25.0 [.984] 5.0 [.197] 5.0 [.197] 3.0 [.118] 2.5 [.098] 5.0 [.197] 3.0 [.118] 3.0 [.118] 3.0 [.118] 2.0 [.079] 3.0 [.118] 1.5 [.059] 2.0 [.079] 1.5 [.059] 1.5 [.059] 2.0 [.079] Recommended Hose Sizes Min. Max. 11.0 [.433] 14.0 [.551] 4.0 [.157] 8.0 [.315] 20.0 [.787] 25.0 [.984] 34.0 [1.339] 8.0 [.315] 17.0 [.669] 48.0 [1.889] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-92 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories 400W242 Heat-Shrink Positioning Ring Product Facts Easy to install ■ Close fit to hose/pipe ■ Fits range of diameters due to high expansion ■ Low cost, high volume installation ■ Shrinks onto hose/pipe ■ Minimum distance between substrates ■ Good mechanical, thermal and chemical properties ■ Push on fit to hose/pipe ■ Stays in place when installed ■ No expensive tooling required ■ Positions where needed ■ Keeps hoses/pipes together, optimizing space ■ Under body solution ■ Engine area solution ■ Twinning two hoses/pipes rationalizes part descriptions ■ Hose/pipe can be orientated correctly for ease of fitting to vehicle ■ 4 As Supplied (a) -3, -4, -25, -100 -130 After Unrestricted Recovery (b) 4-93 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories 400W242 (Continued) Materials Available Material -3 -4 -25 -100 Material Description Polyolefin, semi-rigid Polyolefin, flexible Elastomer, fluid resistant Polyolefin, Zerohal -130 Flexible polyolefin Precoating no. /42, /86 /42, /86 /86, /225 -100-CS1972 (S1030 tape supplied in bag) /42, /86 Adhesive part no. S-1017 or S-1048 S-1017 or S-1048 S-1017 or S-1048 S-1030 S-1017 As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max. Part Numbering System Product Dimensions Part No. 400W242 H J K P V W Y* Z* Max. ± 1.2 ± 1.7 ± 0.45 ±1 ±2 ±2 Min. Max. b b b b b a a a b 28 [1.102] 10.2 [.402] 19.3 [.760] 12 [.472] 17 [.669] 7.0 [.276] 10 [.394] 29 [1.142] 25 [.984] *Applicable for -130 only. 4-94 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories CES Chem-X Heat-Shrinkable Cable Entry Seals Product Facts Comes in many sizes and configurations ■ Seals multicable openings ■ Meets or exceeds MIL-I-81765/1A ■ Seals per U.S. Coast Guard HQ 3774 in wet, dry, and corrosive locations ■ 4 Applications Raychem Chem-X HeatShrinkable Cable-Entry Seals (CESs) provide a watertight, fume-tight seal where cables enter connection boxes, bulkheads, or other enclosures. CESs are available in two basic types: standard and threaded. The standard CES for thin-wall enclosures consists of a three-part assembly — a rigid plastic nylon nut, an O-ring, and a heat-shrinkable molded area. The CES for threadedhole applications is a onepart assembly that combines a tapered national pipe thread (NPT) in rigid plastic nylon with a heat-shrinkable molded area. All CESs are available with the molded area configured with one opening for a single wire or cable entry or with two, three, or four legs of equal size to seal multiple wires or cables at the entry to enclosures and/or bulkheads. To meet sealing requirements, all CESs have factory-applied adhesive that provides the seal to wire and cable jackets. When armored cable is being sealed it may be necessary to use additional sealants, such as G.E. RTV 112 or Dow Corning RTV 732, to form the water seal. 4-95 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories CES (Continued) Standard CES Temperature Temperature rating Minimum shrink temperature -55°C to 90°C [-67°F to 194°F] 121°C [250°F] Specifications Type Molded heat-shrink nose Adhesive Raychem RT-301 RW-2019 Product Dimensions Part No. No. of Legs CES-1 CES-2 CES-3 CES-4 CES-4S* CES-5 1 1 1 1 1 1 Overall Nom. Recommended Length 69.85 [2.75] 69.85 [2.75] 95.25 [3.75] 114.30 [4.50] 114.30 [4.50] 177.80 [7.00] Min. Expanded I.D. Nose 12.70 [0.50] 19.05 [0.75] 28.45 [1.12] 40.64 [1.60] 50.80 [2.00] 69.85 [2.75] Flame retardant polyolefin Hot melt adhesive Max. Recovered I.D. Nose 4.32 [0.17] 6.35 [0.25] 12.70 [0.50] 19.05 [0.75] 19.05 [0.75] 36.32 [1.43] Max. I.D. of Part Drill Size 19.05 [0.75] 19.05 [0.75] 27.94 [1.10] 39.62 [1.56] 53.34 [2.10] 73.66 [2.90] 25.40 [1.00] 25.40 [1.00] 35.05 [1.38] 50.80 [2.00] 59.94 [2.36] 88.90 [3.50] Max. O.D. of Nut 35.81 [1.410] 35.81 [1.410] 48.31 [1.902] 69.09 [2.720] 85.09 [3.350] 103.38 [4.070] *Part configuration may be different than depicted in figure. Contact Tyco Electronics for specification. Breakout CES Product Dimensions Part No. Overall Nom. No. of Legs Recommended Length CES-2-D1A CES-2-T1 CES-2-T1B CES-2-F1A CES-2-F1 CES-3-D1 CES-3-T1 CES-3-F1 CES-4-D3 CES-4-T1 CES-4-F1 CES-5-T4 CES-5-F4 2 3 3 4 4 2 3 4 2 3 4 3 4 69.85 [2.75] 69.85 [2.75] 88.90 [3.50] 69.85 [2.75] 88.90 [3.50] 88.90 [3.50] 88.90 [3.50] 88.90 [3.50] 101.60 [4.00] 101.60 [4.00] 101.60 [4.00] 127.00 [5.00] 127.00 [5.00] Min. Expanded I.D. (Each Leg) 15.24 [0.60] 10.16 [0.40] 15.24 [0.60] 10.16 [0.40] 15.24 [0.60] 15.24 [0.60] 15.24 [0.60] 15.24 [0.60] 22.86 [0.90] 22.86 [0.90] 22.86 [0.90] 31.75 [1.25] 31.75 [1.25] Max. Recovered I.D. (Each Leg) 2.79 [0.11] 2.79 [0.11] 4.32 [0.17] 2.79 [0.11] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 7.62 [0.30] 7.62 [0.30] 7.62 [0.30] 12.70 [0.50] 12.70 [0.50] Max. I.D. of Part Drill Size Max. O.D. of Nut 19.05 [0.75] 19.05 [0.75] 19.05 [0.75] 19.05 [0.75] 19.05 [0.75] 27.94 [1.10] 27.94 [1.10] 27.94 [1.10] 40.64 [1.60] 40.64 [1.60] 40.64 [1.60] 73.66 [2.90] 73.66 [2.90] 25.40 [1.00] 25.40 [1.00] 25.40 [1.00] 25.40 [1.00] 25.40 [1.00] 35.05 [1.38] 35.05 [1.38] 35.05 [1.38] 50.80 [2.00] 50.80 [2.00] 50.80 [2.00] 63.50 [2.50] 63.50 [2.50] 35.81 [1.41] 35.81 [1.41] 35.81 [1.41] 35.81 [1.41] 35.81 [1.41] 48.26 [1.90] 48.26 [1.90] 48.26 [1.90] 69.09 [2.72] 69.09 [2.72] 69.09 [2.72] 103.38 [4.07] 103.38 [4.07] 4-96 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accesories CES (Continued) Threaded CES Overall Nom. Min. Max. Recommended Expanded Recovered Length I.D. Nose I.D. Nose CES-2-A50 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] CES-2-A75 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] CES-2-A100 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] CES-3-A100 111.00 [4.37] 28.45 [1.12] 12.70 [0.50] CES-3-A150 117.35 [4.62] 28.45 [1.12] 12.70 [0.50] CES-4A-A150* 127.00 [5.00] 50.80 [2.00] 19.05 [0.75] CES-5-A250* 152.40 [6.00] 69.85 [2.75] 25.40 [1.00] * Not illustrated - refer to Specification Control Drawing for detals. Part No. National Adapter I.D. 12.70 [0.50] 19.05 [0.75] 19.05 [0.75] 25.40 [1.00] 27.94 [1.10] 35.56 [1.40] 60.96 [2.40] Pipe Thread Size 1/2–14 3/4–14 1–11 1/2 1–11 1/2 1 1/2–11 1/2 1 1/2–11 1/2 2 1/2–10 4 Threaded Breakout CES Product Dimensions Part No. No. of Legs Overall Nom. Recommended Length CES-2A-T1 CES-2A-F1 CES-2A-D1 CES-2A-T2 CES-2A-F2 CES-3A-D1 CES-2A-T3 CES-3A-F1 CES-3A-D2 CES-3A-T2 CES-3A-F2 CES-4A-D3 CES-4A-T3 CES-4A-F3 3 4 2 3 4 2 3 4 2 3 4 2 3 4 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] Min. Expanded I.D. (Each Leg) 10.16 [0.4] 10.16 [0.4] 15.24 [0.6] 10.16 [0.4] 10.16 [0.4] 15.24 [0.6] 15.24 [0.6] 15.24 [0.6] 15.24 [0.6] 15.24 [0.6] 15.24 [0.6] 22.86 [0.9] 22.86 [0.9] 22.86 [0.9] Max. Recovered I.D. (Each Leg) 2.79 [0.11] 2.79 [0.11] 2.79 [0.11] 2.79 [0.11] 2.79 [0.11] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 7.62 [0.30] 7.62 [0.30] 7.62 [0.30] Max. I.D. of Part Pipe Thread Size (NPT) 12.70 [0.50] 12.70 [0.50] 19.05 [0.75] 19.05 [0.75] 19.05 [0.75] 25.40 [1.00] 25.40 [1.00] 25.40 [1.00] 27.94 [1.10] 27.94 [1.10] 27.94 [1.10] 37.34 [1.47] 37.34 [1.47] 37.34 [1.47] 1/2–14 1/2–14 3/4–14 3/4–14 3/4–14 1–11 1/2 1–11 1/2 1–11 1/2 1 1/2–11 1/2 1 1/2–11 1/2 1 1/2–11 1/2 1 1/2–11 1/2 1 1/2–11 1/2 1 1/2–11 1/2 Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-97 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories CES (Continued) Right-Angle Threaded CES A C D B Part No. Min. Exp. ID Max. Rec. ID ID Min CES-2R-A50 CES-2R-A75 CES-3R-A100 CES-3R-A150 13.97 [0.55] 19.05 [0.75] 27.94 [1.10] 40.64 [1.60] 7.11 [0.28] 8.38 [0.33] 9.65 [0.38] 15.75 [0.62] 12.70 [0.50] 19.05 [0.75] 25.40 [1.00] 27.94 [1.10] Length D A 35.56 [1.4] 25.40 [1.00] 43.18 [1.7] 27.94 [1.10] 53.34 [2.1] 33.78 [1.33] 78.74 [3.1] 39.62 [1.56] NPT Size 1/2-14 3/4-14 1-11 1/2 1 1/2-11 1/2 Right-Angle Breakout CES A C D B Part No. Min. Exp. ID Max. Rec. ID ID Min CES-1R CES-2R CES-3R CES-4R 13.97 [0.55] 19.05 [0.75] 27.94 [1.10] 40.64 [1.60] 7.11 [0.28] 8.38 [0.33] 9.65 [0.38] 15.75 [0.62] 12.70 [0.50] 19.05 [0.75] 27.94 [1.10] 40.64 [1.60] Length D A 35.56 [1.4] 42.67 [1.68] 43.18 [1.7] 44.96 [1.77] 53.34 [2.1] 58.42 [2.30] 78.74 [3.1] 71.12 [2.80] Drill Size 25.40 [1.00] 25.40 [1.00] 34.80 [1.37] 50.80 [2.00] 4-98 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories RayOLOn Kits Roll-On Sealing Sleeve Product Facts A Raychem heatless sealing solution ■ Re-useable sealing solution ■ Roll-on to seal, roll-off to re-enter ■ Enhanced sealing with gel strips ■ Protection of connectors and splices against corrosion ■ Available in many conveniently packaged kits ■ 4 Applications RayOLOn re-useable roll-on sealing sleeves are a family of products designed to protect connectors, electrical cable splices, and other cylindrical substrates from harsh environmental elements like salt spray and water moisture. RayOLOn sleeves are a part of Raychem’s “heatless” sealing products that require no heat guns or torches. This is useful in the areas where the use of motorized heat sources or open flames are prohibited or undesirable. RayOLOn sealing sleeves provide the sealing of the substrates by simply rolling the sleeve over the area to be protected. If the substrate requires servicing, the sleeve can be rolled off to provide access to the Specifications and Approvals Raychem Temperature Ratings Continuous operating temperature range Short term temperature exposure Minimum installation Sleeve Dimensions Inches (millimeters) component under the sleeve. After the service is completed, the sleeve can be rolled on the part again to provide the protection. This operation may be done many times throughout the life of the sleeve providing time and material cost savings. Operating Temperature Range -40°C to 70°C [-40°F to 158°F] RW 3031 Base Part No. Available Kits LNCL-11-125 LNCL-11-205 LNCL-12-140 LNCL-12-240 LNCL-13-155 LNCL-13-305 LNCL-14-185 LNCL-14-355 LNCL-15-185 LNCL-15-260 LNCL-15-450 GK GK GK, CK-N GK, CK-N GK, TK-8 GK GK, TK-7 GK GK, TK-1, TK-5, TK-6 GK, SS GK, SS -40°C to 70°C [-40°F to 158°F] -63°C to 90°C [-81°F to 194°F] -25°C [-13°F] Dimensions (Reference) Diameter Lengths 0.51 [13.0] 4.92 [125] 0.51 [13.0] 8.07 [205] 0.56 [14.2] 5.51 [140] 0.56 [14.2] 9.45 [240] 0.75 [19.0] 6.10 [155] 0.75 [19.0] 12.00 [305] 1.02 [25.9] 7.28 [185] 1.02 [25.9] 14.00 [355] 1.45 [36.8] 7.28 [185] 1.45 [36.8] 10.2 [260] 1.45 [36.8] 17.72 [450] Recommended Use Range Connection Length 0.22 - 0.68 [6 - 17] 0.22 - 0.68 [6 - 17] 0.48 - 0.90 [12 - 23] 0.48 - 0.90 [12 - 23] 0.69 - 1.20 [18 - 30] 0.69 - 1.20 [18 - 30] 0.96 -1.50 [25 - 38] 0.96 -1.50 [25 - 38] 1.40 - 2.00 [36 - 46] 1.40 - 2.00 [36 - 46] 1.40 - 2.00 [36 - 46] 3.00 [75] 6.00 [150] 4.00 [100] 7.00 [175] 4.00 [100] 9.00 [225] 5.00 [125] 10.0 [250] 5.00 [125] 7.50 [190] 12.0 [300] Refer to Raychem specification control drawing LNCL-XX-125 thru LNCL-XX-450 for more details. *Tyco Electronics Gel and Sealant product information available at www.tycoelectronics.com 4-99 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories RayOLOn Kits (Continued) Typical RayOLOn Roll-On Sealing Sleeve Properties Physical/ Chemical Electrical Property Tensile strength Ultimate elongation Density Water absorption 24 hours at 23°C [73°F] Flammability Dielectric strength Volume resistivity Performance 8.3 MPa (1200 psi) minimum 100 % minimum 1.1 g/cm3 maximum Test method ASTM D 2671 ASTM D 412 ASTM D 792 0.5 % maximum ASTM D 570 40 mm/min maximum 90 kV/cm (225 V/mil) minimum 1x1012 Ω-cm ASTM D 635 ASTM D 149 ASTM D 257 Refer to Raychem specification RW3031 for more requirements and performance information. Notes: 1. The sleeve is not intended to be heated during the installation process. 2. DO NOTCUTLNCLroll-on sealing sleeve. 3. In case of a conflict between this data sheet and RW3031, RW3031 takes precedence. 4. Not recommended for extended exposure to hydrocarbon based fuel or fluids. Part Numbering System Kits GK—General kit: CK—Connector sealing kit: TK—Panel boot sealing kit: SS—Ship-or-shore kit: Roll-on sleeve, gel strip, cable tie, core tube, installation instruction Roll-on sleeve, cable tie, connector flange cover, gel strip, installation instruction Roll-on sleeve, ferrule, gel strip, cable tie, installation Instruction Roll-on sleeve, connection shield, installation instruction Note: Not all sizes and lengths are available for all kit combinations. Please refer to the table on the previous page. 4-100 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories shrinkHOoP Cable Clamp Heat-Shrink Grommet Product Facts Less assembly time ■ Superior strain-relief ■ Fewer errors — less rework ■ Rework made easier ■ No build-up taping or feeding wire through grommet ■ Typical installation in just 10-20 seconds ■ Re-expandable I.D. allows wire addition to a cable bundle ■ 4 Applications shrinkHOoP grommet (URHR) is an ultra high ratio heat-shrinkable-strain-relief grommet that can be placed over the cable assembly after the connector pinning operation is completed. The ultra-high expansion ratio material conveniently fills the space between the clamp type connector accessory and the cable. (When clamped into position, shrinkHOoP grommet provides strain relief that is more consistent and convenient than many conventional practices — for example, taping, grommet, or tape/grommet combination). The high ratio conformity of shrinkHOoP grommets will match most typical cable configurations from single conductor to the high density multiple conductor arrangements. Operating Temperature Range -55°C to 135°C [-67°F to 275°F] With shrinkHOoP grommet, repairs and rework are a snap – simply heat the grommet until soft, slide a NON-METALLIC probe through the center of the wire bundle (enlarging the grommet I.D.). Once cooled, the grommet will remain open allowing wires to be added, removed or reworked. The system can then be checked, the grommet reheated (shrinking it down again), positioned, and clamped in place. 4-101 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories shrinkHOoP (Continued) Specifications/Approvals Product Dimensions Inches (millimeters) RW Part No. URHR-1 URHR-2 URHR-3 URHR-4 URHR-5 I.D. Expanded (X1) min. 1 [25] 1.23 [31] 1.44 [37] 1.85 [47] 2 [51] Typical shrinkHOoP Grommet Performance Physical I.D. Recovered (X) max. .08 [2.1] .10 [2.6] .14 [3.6] 0.18 [4.7] 0.20 [5.1] O.D. (Y) Ref. Length (L) Ref. Wt. (gm) Ref. 0.25 [6] 0.375 [10] 0.5 [13] 0.562 [14] 0.812 [21] 0.5 [13] 0.5 [13] 0.5 [13] 0.75 [19] 0.75 [19] 0.75 a) Recovered length will allow for 1.91 [0.075] either side of the collar, minimum in most cases. 3.5 5 Test Method ASTM D-412 ASTM D-412 ASTM D-792 ASTM D-570 A ASTM D-635 ASTM D-2671 A Pass ASTM D-2671 C Heat resistance 200% ultimate elongation, minimum 1200 psi (8.3 Mpa) tensile strength, minimum No cracking, dripping or flowing 275% minimum expansion to 4 inch (10 cm) of a fully recovered test specimen, and 93% recovery of expanded specimen after oven conditioning for 1 minute at 150+/-2°C[302 +/- 4°F] 200 v/mil (7880 v/mm) minimum 10 14 ohm-cm minimum 200% ultimate Elongation, minimum 1200 psi (8.3 Mpa) tensile strength, minimum — Dielectric strength Volume resistivity Chemical Fluid Resistance 1.5 Performance 1500 psi (10.3 Mpa) 250% minimum 1.4 maximum 0.5 % maximum Pass Pass Heat shock 4 hrs at 225+/-2°C [437+/-5°F] Electrical 1 Property Tensile strength Ultimate elongation Specific gravity Water absorption Flammability Corrosion resistance Low temperature flex 4 hours at - 55+/-1°C [67+/-2°F] 168 hrs at 175+/-1°C [347+/-2°F] Elastic Memory Notes — ASTM D-2671 ASTM D 2671 — ASTM D-876 ASTM D-257 ASTM F-146 4-102 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Accessories shrinkHOoP (Continued) Selection chart 8 (9) 10, 12 (11, 13) Connector Size 14, 16 (15, 17) 18, 20 (19, 21) 22, 24, 28* MIL-C-5015 MS3451, 52, 56, 59 MS3450 1 2 2 3 3 4 4 5 5 * MIL-C-26500** MS24266 MS24264, 265 1 2 2 3 3 4 4 5 5 * MIL-C-26482 MS3120, 21, 22, 26 MS3470, 71, 74, 75, 76 MS3124, MS3472 1 1 2 2 2 3 3 3 4 4 4 5 5 5 * MIL-C-83723 Series I M83723/01 & 02, 05 & 06 07 & 08, 13 & 14, 23 & 24 M83723/03 & 04 1 1 2 2 2 3 3 3 4 4 4 5 5 5 * MIL-C-83723 Series II M83723/17 & 18, 23 & 24 M83723/12 & 20, 21 & 22 1 2 2 3 3 4 4 5 5 * MIL-C-83723 Series III M83723/71 & 72 thru 97 & 98 M83723/66, 67, 68 & 69 1 2 2 3 3 4 4 5 5 * MIL-C-38999 Series I MS27469 MS27466, 68, 96, 27505, 27656 1 2 2 3 3 4 4 5 5 * MIL-C-38999 Series II MS27472, 97, 98, 27508, 27513 MS27473, 84, 27474 1 2 2 3 3 4 4 5 5 * MIL-C-38999 Series III 38999/26 38999/20, 24 1 3 2 4 3 5 4 5 5 * Boeing BACC45, F, M, N, P, R, S, T BACC 63X — — 2 3 3 4 4 5 5 * Boeing DC39, 31, 34, 35, 50-57 DC32, 33, 36, 37, 60, 61, 62, 63 1 2 2 3 3 4 4 5 5 * Connector Series 4 * Consult Tyco Electronics for availability of larger sizes. ** Note: cable support clamp I.D. may effect the size of shrinkHOoPgrommet selected. 4-103 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 XL Products Ordering Information Tyco Electronics Corporation has acquired XL Technologies. Use the information in the following table to convert the XL part number into the new Tyco Electronics Raychem product description. Description XL Part No. 080EK025 080EK025-woA 137EK050 137EK050-woA 1-8117-2A 1-8117-3A 1-8117-4A 200EK075 200EK075-woA 20432242 2-8115-2A 2-8115-2AOE 2-8115-2B 2-8115-3A 2-8115-3B 2-8115-4A 2-8115-4B 2-8117-2A 2-8117-2AOE 2-8117-3A 2-8117-4A 2-8118-3A 2S-8115-2A 2S-8115-3A 2S-8115-4A 380EK150 380EK150woA 3-8115-2B 3-8115-3B 3-8115-4B 3-8118-4B 3A-8117-2B 3A-8117-3B 3A-8117-4B 4-8115-2C 4-8115-3C 4-8115-4C 4-8117-2B 4-8117-3B 4-8117-4B 4A-8117-2C 4A-8117-3C 4A-8117-4C 52451-2X12A 5-8115-3D 8114-1 1/2/14 8114-1-49R 8114-2 8114-2-50R 8114-2S 8114-2V 8114-2VL 8114-3 8114-3-51R 8114-3L 8114-3S 8114-4 8114-4-54R 8114-4N 8114-4S Convert to Description SSC-2/239 SSC-2/U SSC-3/239 SSC-3/U CES-2A-D1 CES-2A-T1 CES-2A-F1 SSC-4/239 SSC-4/U CES-4/HR-3 CES-2-D1A CES-2-D1A CES-2-D1 CES-2-T1 CES-2-T1B CES-2-F1A CES-2-F1 CES-2A-D1 CES-2A-D1 CES-2A-T2 CES-2A-F2 CES-2-T1 CES-2-D1A CES-2-T1 CES-2-F1A SSC-6/239 SSC-6/U CES-3-D1 CES-3-T1 CES-3-F1 CES-3-F1 CES-3A-D1 CES-2A-T3 CES-3A-F1 CES-4-D3 CES-4-T1 CES-4-F1 CES-3A-D2 CES-3A-T2 CES-3A-F2 CES-4A-D3 CES-4A-T3 CES-4A-F3 91385-2/12 CES-5-T4 CES-1 CES-1-2 CES-1R CES-2 CES-2R CES-2 CES-2V CES-2V CES-3 CES-3R CES-3L CES-3S CES-4 CES-4R CES-4 CES-4S Description XL Part No. 8114-4S/C 8114-5 8116-1 8116-1-49R 8116-1A 8116-2 8116-2-50R 8116-3 8116-3-51R 8116-3A 8116-4 8116-4-52R 8116-4A 8116-5 8118-2 91342-1 91342-12 91342-2 91342-23 91342-3X2.5 91342-3 91342-34 91342-4 91343-1 91343-2 91343-2A 91343-3 91343-4 91343-5 91343-5678 91343-6 91343-910 91344-1 91344-1213 91344-1415 91344-1617 91344-2 91344-3 91344-4 91344-5 91344-6 91346-3 91346-30 91346-31 91346-32 91347-30 91347-31 91347-32 91348-1 91348-2 91348-3 91348-30 91348-31 91348-32 91349-30 91349-31 91349-32 91350-30 91350-31 91350-32 91351-30 Convert to Description CES-4S CES-5 CES-2-A50 CES-2R-A50 CES-2-A50 CES-2-A75 CES-2R-A75 CES2-A100 CES-3R-A100 CES-3-A100 CES-3-A150 CES-3R-A150 CES-4A-A150 CES-5-A250 CES-2 D3-9 FR D3-30 FR D14-30 FR D14-100 FR D50-200 FR D50-100 FR D50-400 FR D200-400 FR T3-9 FR T14-23 FR T14-50 FR T42-100 FR T150-300 FR T-400 FR T3-100 FR T500-600 FR T150-400 FR F3-9 FR F3-23 FR F42-100 FR F75-200 FR F-23 FR F42-60 FR F75-100 FR F133-200 FR F150-400 FR 6S100-200 FR 202A111-3-0 202A111-3/42-0 202A111-3/86-0 202A121-3-0 202A121-3/42-0 202A121-3/86-0 8S23-75 FR 8S14-50 FR 8S42-100 FR 202A132-3-0 202A132-3/42-0 202A132-3/86-0 202A142-3-0 202A142-3/42-0 202A142-3/86-0 202A153-3-0 202A153-3/42-0 202A153-3/86-0 202A163-3-0 4-104 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 XL Products Ordering Information (Continued) Description XL Part No. 91351-31 91351-32 91352-30 91352-31 91352-32 91353-30 91353-31 91353-32 91354-30 91354-31 91354-32 913L87-30 913L87-31 913L87-32 91387-30 91387-31 913L47-30 913L47-31 913L47-32 913L48-30 913L48-31 913L48-32 913L49-30 913L49-31 913L49-32 913L50-30 913L50-31 913L50-32 913L51-30 913L51-31 913L51-32 913L52-30 913L52-31 913L52-32 913L53-30 913L53-31 913L53-32 913L54-30 913L54-31 913L54-32 913L66-30 913L66-31 913L66-32 913L67-30 913L67-31 913L67-32 913L68-30 913L68-31 913L68-32 913L69-30 913L69-31 913L69-32 913L70-30 913L70-31 Convert to Description 202A163-3/42-0 202A163-3/86-0 202A174-3-0 202A174-3/42-0 202A174-3/86-0 202A185-3-0 202A185-3/42-0 202A185-3/86-0 202A196-3-0 202A196-3/42-0 202A196-3/86-0 202D921-3/-0 202D921-3/42-0 202D921-3/86-0 202A921-3/-0 202A921-3/42-0 202D121-3/-0 202D121-3/42-0 202D121-3/86-0 202D132-3/-0 202D132-3/42-0 202132-3/-86-0 202D142-3/-0 202D142-3/42-0 202D142-3/86-0 202D153-3-0 202D153-3/42-0 202D153-3/86-0 202D163-3-0 202D163-3/42-0 202D163-3/86-0 202D174-3-0 202D174-3/42-0 202D174-3/86-0 202D185-3-0 202D185-3/42-0 202D185-3/86-0 202D196-3-0 202D196-3/42-0 202D196-3/86-0 202D211-3-0 202D211-3/42-0 202D211-3/86-0 202D221-3-0 202D221-3/42-0 202D221-3/86-0 202D232-3-0 202D232-3/42-0 202D232-3/86-0 202D242-3-0 202D242-3/42-0 202D242-3/86-0 202D253-3-0 202D253-3/42-0 Description XL Part No. 913L70-32 913L87-30 913L87-31 913L87-32 913R48-30 913R48-31 913R48-32 913R49-30 913R49-31 913R49-32 913R50-30 913R50-31 913R50-32 913R51-30 913R51-31 913R51-32 913R52-30 913R52-31 913R52-32 913RL48-30 913RL48-31 913RL48-32 913RL49-30 913RL49-31 913RL49-32 913RL50-30 913RL50-31 913RL50-32 913RL51-30 913RL51-31 913RL51-32 913RL52-30 913RL52-31 913RL52-32 913Y95-30 913Y95-31 913Y95-32 913Y96-30 913Y96-31 913Y96-32 HHW-1.3/6A HHW-13/6A HHW-15/12 HHW-15/6 HHW-15/9 HHW-20/9 HRSR-1 HRSR-2 HRSR-3 HRSR-4 HRSR-5 XHTA XHTU XMTA Convert to Description 202D253-3/86-0 202D921-3-0 202D921-3/42-0 202D921-3/86-0 222A132-3-0 222A132-3/42-0 222A132-3/86-0 222A142-3-0 222A142-3/42-0 222A142-3/86-0 222A152-3-0 222A152-3/42-0 222A152-3/86-0 222A163-3-0 222A163-3/42-0 222A163-3/86-0 222A174-3-0 222A174-3/42-0 222A174-3/86-0 222D132-3-0 222D132-3/42-0 222D132-3/86-0 222D142-3-0 222D142-3/42-0 222D142-3/86-0 222D152-3-0 222D152-3/42-0 222D152-3/86-0 222D163-3-0 222D163-3/42-0 222D163-3/86-0 222D174-3-0 222D174-3/42-0 222D174-3/86-0 381A301-71/-0 381A301-71/42-0 381A301-71/86-0 381A302-71/-0 381A302-71/42-0 381A302-71/86-0 SST-6-13FR/97-0 SST-6-13FR/97-0 SST-12-15FR/97-0 SST-6-15FR/97-0 SST-9-15FR/97-0 SST-9-20FR/97-0 URHR-1 URHR-2 URHR-3 URHR-4 URHR-5 RHW RHW RPRD 4 4-105 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Molded Parts Engineering Notes 4-106 Catalog 1654025 Revised 12-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171