Seating Tool Assemblies 856371-[ ]
408-9757
For AMPLIMITE Series .050
Printed Circuit (PC) Board Receptacles
NOTE
Ram (Ref)
Arbor Frame
Assembly (Ref)
Seating Tool
i
Instruction Sheet
24 JUL 08
Rev A
All numerical values in this instruction sheet are
in metric units [with U.S. customary units in
brackets]. Dimensions are in millimeters [and
inches]. Figures are not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
Assembly
2. REQUIREMENTS
2.1. PC Board Support Fixture
A fixture must be used to provide proper support for
the pc board and alignment of the seating tool to the
contacts, and to protect the pc board and and
connector from damage. The pc board support fixture
must be designed for the specific needs according to
Instruction Sheet 408–6927.
AMPLIMITE Series
.050 Receptacle
786155-5 (Ref)
ACTION PIN*
2.2. Application Tooling
Contacts
Power for seating tools must be provided by a
machine capable of exerting 275.8 kPa [40 lb]
pressure per contact. SM–3 Bench Machine
814700–2 (409–5626), H–Frame Machine 803880–6
(409–5567) or GREENERD Manual Frame
Assemblies 3A or 3B equipped with Counterbalance
Kit 58176–1, Ram Adapter Assembly Kit 58177–1 or
58177–2, and Board Support Plate Kit 58175–1
(408–9027) can be used.
PC Board
PC Board Support
Fixture
NOTE
AMPLIMITE SERIES .050
SEATING TOOL ASSEMBLY
RECEPTACLE SIZE
i
(No. of Positions)
GREENERD Frame Assemblies can be
purchased from:
GREENERD Press & Machine Co., Inc.
41 Crown Street
Nashua, NH 03061
856371-1
20
856371-2
26
3. SET UP
856371-5
50
856371-7
68
856371-9
100
1-856371-00-
120
When setting up equipment to seat receptacles, pay
particular attention to the following:
— The seating tool must be matched to the
receptacle
— The seating tool, receptacle, and applicator ram
must be properly aligned before cycling the tool
Figure 1
CAUTION
1. INTRODUCTION
Seating Tool Assemblies 856371–[ ] are designed to
seat AMPLIMITE Series .050 receptacles with
ACTION PIN contacts to allow solderless pc board
installation. Each seating tool is specifically designed
for the number of positions in the receptacle. Refer to
Figure 1.
Read these and any referenced instruction material
before using the seating tool.
E
2008 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
!
If the tool and receptacle are mismatched or are
improperly aligned, damage could occur to the
tooling, connector, or both.
Set the seating height to the dimension shown in
Figure 2 (the distance from the bottom surface of the
ram to the top of the pc board when the ram is
DOWN. The applicator shut height will equal the
seating height PLUS the combined thicknesses of the
pc board and pc board support fixture).
TOOLING ASSISTANCE CENTER 1-800-722-1111
This controlled document is subject to change.
PRODUCT INFORMATION 1-800-522-6752
For latest revision and Regional Customer Service,
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
visit our website at www.tycoelectronics.com
1 of 3
LOC B
408-9757
Seating Tool Assemblies 856371-[ ]
4. SEATING
5. MAINTENANCE AND INSPECTION
(See Figure 2)
1. Position the receptacle onto pc board so that the
contacts (and alignment features) are properly
aligned to the pc board and support fixture.
2. Place the receptacle onto pc board until the
contacts are resting securely on, but have not fully
entered, the pc board.
The seating tool is assembled and inspected before
shipment. It is recommended that the tool be
inspected immediately upon arrival at your facility to
ensure that the tool has not been damaged during
shipment and that the tool conforms to the
dimensions given in Figure 3.
3. Position the seating tool onto the receptacle.
5.1. Daily Maintenance
4. Center the seating tool and receptacle under the
applicator ram of the tool. Slowly lower the ram
until it just meets the seating tool. Verify alignment
of the support fixture, pc board, receptacle, and
seating tool.
It is recommended that each operator be made aware
of, and responsible for, the following steps of daily
maintenance:
CAUTION
1. Remove dust, moisture, and contaminants with
a clean, soft brush or a lint–free cloth. DO NOT
use objects that could damage the tool
components.
Damage to the pc board, seating tool, or
receptacle may occur if seating height is
improperly set or if tool is not properly seated in
!
2. Ensure that setscrews are in place and secured.
the receptacle before cycling the tool.
5. Cycle the tool to seat the receptacle in the pc
board. Then retract the ram, and carefully remove
the seating tool. Check to make sure that the
receptacle has been properly seated.
6. Repeat Steps 2 through 6 until all receptacles
are seated.
NOTE
For application requirements for the receptacle,
refer to Application Specification 114-40029.
i
3. When the tool is not in use, store it in a clean,
dry area.
5.2. Periodic Inspection
Regular inspections should be performed by quality
control personnel. A record of scheduled inspections
should remain with the tooling or be supplied to
supervisory personnel responsible for the tool.
Inspection frequency should be based on amount of
use, working conditions, operator training and skill,
and established standards.
Note: Not to Scale
Applicator Ram
(Fully Down)
Seating Tool Assembly
Seating Height
Seating Tool Bottomed
(Connector Seated)
Applicator
Shut Height
on Receptacle
38.1+0.13/-0.00
[1.50+.005/-.000]
(Ram Fully Down)
Contacts Inserted into Holes in
(See Section 3)
PC Board and Support Fixture
PC Board
PC Board Support Fixture
Figure 2
2 of 3
Tyco Electronics Corporation
Rev
A
408-9757
Seating Tool Assemblies 856371-[ ]
6. REPLACEMENT AND REPAIR
7. REVISION SUMMARY
Customer–replaceable parts are listed in Figure 3.
A complete inventory should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. Order replacement parts through
your representative, or call 1–800–526–5142, or send
a facsimile of your purchase order to 717–986–7605,
or write to:
Revisions to this instruction sheet include:
S
S
S
Updated document to corporate requirements
Removed obsolete seating tools
Removed tool repair address
CUSTOMER SERVICE (038–035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105–3608
38.227 mm
[1.505 in.]
4
TOOL
DIMENSION A
-1
17.78 [.700]
-2
21.59 [.850]
-5
36.83 [1.45]
-7
48.26 [1.90]
-9
68.58 [2.70]
-10
81.28 [3.20]
5
6
1
38.227 mm
[1.505 in.]
2
A
3
REPLACEMENT PARTS
QTY PER TOOL
ITEM
PART NUMBER
DESCRIPTION
-1, -2
-5
-7
-9, -10
1
856091-
D
PUSH BAR
1
1
1
1
2
856088-
D
SIDE PLATE, Left
1
2
1
2
3
856089-
D
SIDE PLATE, Right
1
1
1
1
4
314202-
D
PLATE
1
1
1
1
5
2-21000-2
SCREW, Button Head Cap, 8-32
UNC
.50 in. L
2
2
2
2
6
2-21000-6
SCREW, Button Head Cap, 8-32
UNC
.625 in. L
1
2
3
4
D Dash number corresponds with the dash number of the
Figure 3
seating tool; for example, Tool 856371-1 is (part number)-1.
Rev A
Tyco Electronics Corporation
3
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