9-1617814-7

CII Mid-Range Relays Table of Contents TD2 Series Time Delay Relays, per MIL-PRF-83726/28, /29, /30, & /31 . . . . . . . . . 5-2 – 5-5 PAGE 1 5 CII Mid-Range Relays Double-pole, Electrically Held, 5 Amps and Less FCB-205 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 – 5-8 Four-pole, Electrically Held, 5 Amps and Less FCB-405 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 – 5-11 Double-pole, Electrically Held, 15 Amps and Less FCA-210 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 – 5-14 FCA-212 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 – 5-17 FCA-215 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 – 5-14 Four-pole, Electrically Held, 15 Amps and Less FCA-410 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 – 5-20 FCA-415 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 – 5-20 Single-pole, Electrically Held, 25 Amps and Less FCA-125 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21 – 5-23 Three-pole, Electrically Held, 25 Amps and Less FC-325 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 – 5-25 FCA-325 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 – 5-28 Three-pole, Electrically Held, 25 Amps and Less, with Auxiliary Contacts FCAC-325 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 – 5-31 Single-Pole, Electrically Held, 50 Amps or Less FCA-150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32 – 5-35 Single-Pole, Electrically Held, 50 Amps and Less, Normally Closed, ßwith Auxiliary Contacts FCA-150NC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36 – 5-39 Selection and Application Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40 Cross Reference - Socket to Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41 CII Mid-Range Relays TD2 Series Time Delay Relay Product Facts n Qualified to: MIL-PRF-83726/28 MIL-PRF-83726/29 MIL-PRF-83726/30 MIL-PRF-83726/31 n Fixed delay on operate, fixed delay on release, adjustable delay on operate & adjustable delay on release n Meets or exceeds electrostatic discharge MIL-STD-1686 Class Non-Sensitive n Welded hermetically sealed enclosure occupies about 1 in3 (16.4 cm3) n 10A, 2 form C (DPDT) output contacts (–) 1 -X2 2 3 TD2 series time delay relays are available for delay on operate or delay on release operation. Either can be supplied as fixed or resistor adjustable types. Both military and commercial versions are offered. mable digital pulse counter, gating a semiconductor switch to operate the relay. Timing is independent of whether the controlling voltage is a ramp or step function. These products consist of solid state timing circuits controlling our FCA-210 series relays, providing 2 Form C (DPDT) output contacts rated 10 amps. The internal timing circuit uses an R/C controlled D oscillator with a program- For the adjustable models the user specifies a one decade range in seconds, within which the required delay will be set. This range is programmed internally at the time of manufacture. The required delay is obtained(–)by calculating the2 1 -X2 oscillator timing resistor as TD Timing Action and Terminal Wiring INPUT C B Delay On Operate: A The time delay starts on the application of input voltage to X1-X2. The timing circuit energizes the end of the delay period. +X1timeBLUE BEAD (+) 20-30VDC INPUT VOLTAGE INPUT OFF +X1 / –X2 OUTPUT RELAY ENERGIZED DEENERGIZED CONTROL (+) Delay OnINPUT Release: (–) 1 -X2 2 B 20-30VDC CONTROL VOLTAGE CONTROL OFF +C1 / –X2 20-30VDC ENERGIZED DEENERGIZED Fixed Model 3 C The input voltage is continuous to X1-X2. When the control voltage is applied to A C1-X2 the timing circuit and the relay are both energized. The time delay starts +X1off. BLUE BEAD (+) when the control voltage is shut OUTPUT RELAY Fixed Model D TD INPUT VOLTAGE INPUT OFF +X1 / –X2 TIME DELAY 3 follows and connecting it externally to terminals 1D 3D as below. REXT = [(T1 / T0) -1] 100K Ohms T0 = Minimum time of selected decade in seconds. T1 = Required time delay. EXAMPLE Selected Range = 3-30 sec Required Time = 15 sec REXT = [(15/3) -1] 100K = 400K (–) TIME DELAY 1 -X2 2 3 D D TD C B INPUT CONTROL (+) INPUT TD C B A A +X1 (+) BLUE BEAD Adjustable Model EXT. RESISTOR 1/4 WATT MIN. 20-30VDC INPUT VOLTAGE (–) INPUT OFF 1 -X2 2 +X1 / –X2 3 ENERGIZED D TIME OUTPUT DEENERGIZED TDDELAY RELAY C B INPUT +X1 (+) Adjustable Model INPUT VOLTAGE +X1 / –X2 BLUE BEAD 20-30VDC EXT. RESISTOR 1/4 WATT MIN. INPUT OFF (–) 20-30VDC 1 -X2 2 3 CONTROL VOLTAGE CONTROL OFF +C1 / –X2 C TIME DELAY B A A +X1 (+) BLUE BEAD +X1 (+) Terminal designations shown in the diagrams above are for reference only. They do not appear on the relay header. INPUT VOLTAGE INPUT OFF +X1 / –X2 20-30VDC ENERGIZED AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS OUTPUT RELAY DEENERGIZED TIME DELAY D ENERGIZED OUTPUT TD CONTROL DEENERGIZED RELAY (+) INPUT INPUT VOLTAGE INPUT OFF +X1 / –X2 CONTROL VOLTAGE CONTROL OFF +C1 / –X2 OUTPUT RELAY BLUE BEAD 20-30VDC 20-30VDC ENERGIZED DEENERGIZED TIME DELAY CII Mid-Range Relays TD2 Series Time Delay Relay (Continued) Specifications Timing Data Timing Action Delay on Operate or Delay on Release Time Delay, Fixed – M83726/28, /29 and Commercial 28C, 29C Select from 0.1 to 600 sec for Commercial Models Select from 0.1 to 500 sec for Mil-Spec Models Time Delay, Adjustable – M83726/30, /31 and Commercial 30C, 31C Select one decade between 0.1 to 1.0 and 60 to 600 seconds Timing Accuracy (note 1) ±10% of Nominal Value Recycle Time (note 2) 50 ms, max., to next cycle. Power Interrupts Accuracy is not affected by power interruptions up to 1 ms spaced at least 10ms apart. Input Data Input Voltage 28 Vdc nominal, range 20 - 32 Vdc Duty Rating Continuous Input Current 110 mAdc Max @ 25°C Control Voltage (applies only to Delay on Release type) 20 - 32 Vdc Control Current 15 mAdc Max (applies only to delay on release types) Input Voltage Polarity Protection The timer will be inoperative during, and undamaged by, reversal of the polarity of the input voltage. Output Data Contact Form 2 Form C (DPDT) Contact Material Silver Cadmium Oxide, Gold plated Contact Rating in Amps (Continuous Duty) Type of Load Resistive Inductive Motor Lamp Life (Min.) Cycles 28 Vdc 100 x 103 20 x 103 100 x 103 100 x 103 115 Vac 115/200 Vac – 3 phase 400Hz 400 Hz. 60 Hz.* 10 10 10 2.5 8 8 8 2.5 4 4 4 2.0 2 2 2 1.0 5 * 60 Hz. loads are rated at 10 x 103 cycles. 40 Adc; 60A, 400 Hz. Rupture Current 50 Adc; 80A, 400 Hz. Max. Contact Drop at 10A CII Mid-Range Relays Overload Current Initial 0.150V; After Life 0.175V Electrical Data Electrostatic Discharge Withstand Voltage 16,000V Transients (note 3): Positive Transients Self-generated Transients Spike Susceptibility Insulation Resistance (note 4) Dielectric Strength (note 4) +80V ±50V, Max. ±600V, 10 µs, Max. 1,000 megohms at 500Vdc, between each pin and case 1,000Vrms at 60 Hz at sea level, between case and all pins connected together Environmental Data Ambient Temperature Range, Operating Altitude Shock Resistance Vibration Resistance, Sinusoidal -55°C to +125°C 80,000 feet maximum 100 G’s, 6 ms. Z & Y Enclosure: 30 G’s, 33-3000Hz.; X & W Enclosure: 20 G’s, 33-3000Hz. Mechanical Data Approximate Weight 2.5 oz. (71g) Max. NOTES 1. The accuracy requirement applies to any combination of operating temperature and voltage. Add ±10ms for timing less than one second. 2. Recycle time to assure that the next timing cycle will be completed. Units can be recycled during timing and after time-out: Delay on operate models – Power must be OFF the input at least 10 ms. Delay on release models – Power must be ON the control terminal at least 10 ms. 3. Transient specifications are based on a maximum duty cycle of 1/50. 4. All wired terminals must be connected together during this test. Dielectric withstanding voltage and insulation resistance are measured between all mutually insulated wired terminals and between all these terminals and case. 5. Inductive loads must be diode suppressed. PAGE 3 CII Mid-Range Relays TD2 Series Time Delay Relay (Continued) Below are shown the standard terminal types and the enclosures available. Note that the pin configuration Below are shown the standard terminal types and the enclosures available. Note that the pin configuration for coil connections is determined by the coil supply voltage. Specify the assembly as indicated under How To Order connections is determined bywith the coil supply voltage. Specify the assembly as indicated under How To Order The standard terminal typesfor andcoil enclosures are illustrated below dimensions expressed as±inches ± 0.010 (millimeters ±0.25). Dimensions are shown in inches ± .010 and (Millimeters .25) except as and noted. Dimensions are shown in inches ± .010 and (Millimeters ± .25) except as noted. Outline Dimensions TERMINALS TERMINALS Terminals All terminals on 0.200 (5.4) centers. All terminals on 0.200 (5.4) centers. CODE "S" CODE "T" CODE "P" CODE "S" CODE "T" CODE "P" Circuit Board Pins – Tin/Lead Plated Solder Hooks Socket Pins – Gold Plated Circuit Board Pins – Tin/Lead Plated Solder Hooks Socket Pins – Gold Plated .270 (6.86) .050 ± .005 .050 ± .005 (1.27 ± (3) (1.27 ± (3) Silicone .270 Silicone Rubber (6.86) Rubber Gasket Gasket .270 (6.86) -X 2 -X 2 .270 (6.86) + .002 0.80 DIA + .002 .062 - .001 Dia. Pin .300 ± .0200.80 DIA (2.03) .062 - .001 (1.57 Dia. Pin + .05 ) 14 Plcs .300 . ± .020(7.26) ± .51(2.03) .02 + .05 (1.57 ) 14 Plcs . (7.26) ± .51 .062 ±.001 Pin .062 ±.001 (1.57 Pin ± .02) (1.57 ± .02)14 places 14 places - .02 -X 2 -X 2 -X 2 +X 1 +X 1 +X 1 BLUE BEAD BLUE BEAD BLUE BEAD BLUE BEAD -X 2 +X 1 ENCLOSURES ENCLOSURES All Enclosures have cupro-nickel cans bright acid tin/lead plated after assembly to terminal headers. All Enclosures have cupro-nickel cans bright acid tin/lead plated after assembly to terminal headers. CODE "Z" 1.015 (25.79) 1.015 (25.79) 1.015 (25.79) CODE "Y" 1.015 (25.79) CODE "Y" 1.015 (25.79) 1.015 (25.79) 1.015 (25.79) FULL R 6 PLCS FULL R 6 PLCS 1.015 (25.79) 1.00 (25.4) CODE "X" CODE "X" 1.00 (25.4) .150 typ. (3.8) .150 typ. (3.8) 1.00 (25.4) CODE "W" .625 .625 (15.88) .937 (15.88) .937 (23.80) (23.80) 1.015 (25.79) FULL R 6 PLCS 1.051 (25.79) 1.015 1.396 (25.79) FULL R 1.396 (35.46) 1.446 6 PLCS (35.46) 1.446 (36.73) (36.73) .625 .625 (15.88) .937 (23.80) (15.88) .937 (23.80) 1.015 .312 1.015 (25.79) (7.92) (25.79) 1.396 1.396 (35.46) 1.446 1.446 (35.46) (36.73) (36.73) .040 .040 (1.02) 1.718 Max. (1.02) .156 1.718 Max. (43.64) .156 (43.64) (3.96) (3.96) .312 CODE .312 (7.92) "W" (7.92) .375 6-32 UNC-2A .375 6-32 UNC-2A 3 Studs * (9.52) (9.52) 3 Studs * 1.00 (25.4) 1.00 (25.4) 1.015 (25.78) .687 (17.44) .040 (1.02) .312 (7.92) 1.00 (25.4) 1.051 (25.79) 1.718 Max. .040 1.718 Max. (43.64) (1.02) (43.64) .150 typ. (3.8) .150 typ. (3.8) 1.051 (25.79) 1.051 (25.79) .047 (1.20) 1.015 (25.78) .687 (17.44) .160 (4.06) .687 (17.44) .047 (1.20) .343 .343 (8.71) .160 (8.71) (4.06) .687 (17.44) .160 (4.06) .160 (4.06) *Metric threads available. To specify use “M” in place of “W” *Metric threads available. To specify use “M” in place of “W” For factory-direct application assistance, phone 419-521-9500 or fax 419-526-2749. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS - .02 BLUE BEAD BLUE BEAD Enclosures CODE "Z" + .002 + .002 .062 - .001 Dia. Pin .062 - .001 (1.57 Dia. Pin + .05 ) 14 Plcs. - .02 (1.57 + .05 ) 14 Plcs. CII Mid-Range Relays TD2 Series Time Delay Relay (Continued) Part Numbering System Mil-Spec Types Typical Mil-Spec Part Number TD2 Series: TD2 = Time delay relay with 2 pole, 10A output Mil-Spec Model: 28 = M83726/28 29 = M83726/29 30 = M83726/30 31 = M83726/31 Commercial Types 28- 5002 (Fixed, Delay on Operate) (Fixed, Delay on Release) (Adjustable, Delay on Operate) (Adjustable, Delay on Release) Time Delay Range (Within 0.1 to 500 seconds): For /28 and /29 types (fixed types), the delay is expressed in milliseconds in a four-digit code. The first three digits are significant. The fourth is the number of zeros following the first three. Example: 5002 is 50 seconds. For /30 and /31 types (adjustable types), the delay decade range is expressed in milliseconds in a four-digit code representing the upper limit of the range. The first three digits are significant. The fourth is the number of zeros following the first three. Example: 1001 is 1 second, so the range is 0.1 to 1 second. Terminals: P= Socket Pin Terminals S= Solder Hook Terminals Note: Mil-spec models have “Y” type enclosure. P Typical Commercial Part Number TD2 Series: TD2 = Time delay relay with 2 pole, 10A output Commercial Model: 28C- 1001 P Y 28C = Fixed, Delay on Operate (COTS version of M83726/28) 29C = Fixed, Delay on Release (COTS version of M83726/29) 30C = Adjustable, Delay on Operate (COTS version of M83726/30) 31C = Adjustable, Delay on Release (COTS version of M83726/31) Time Delay Range (Within 0.1 to 600 seconds): For fixed types, the delay is expressed in milliseconds in a fourdigit code. The first three digits are significant. The fourth is the number of zeros following the first three. Example: 5002 is 50 seconds. For adjustable types, the delay decade range is expressed in milliseconds in a four-digit code representing the upper limit of the range. The first three digits are significant. The fourth is the number of zeros following the first three. Example: 1001 is 1 second, so the range is 0.1 to 1 second. Terminals: P= Socket Pin Terminals S= Solder Hook Terminals T= Solder Pin Terminals Enclosure W = Mounting Studs X = Horizontal Flange Mount Y = Raised Vertical Flange Mount Z = No Mount 5 CII Mid-Range Relays NOTE: Commercial versions are available with timing ranges outside of .1 to 600 sec. range. For factory-direct application assistance, phone 419-521-9500 or fax 419-526-2749. PAGE 5 CII Mid-Range Relays FCB-205 Series, 5 Amperes, DPDT The Series FCB-205 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other forms of the FCB relay: FCB-405 — 5 Amp 4PDT Relay Product Facts n Hermetically n All Sealed Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts rated low level to 5 Amps VDC and 115/200 VAC 400 Hz, 3 Phase n Weight .54 ounces max. (15.4 grams) n Qualified to M83536/1, /2 Contact Rating — Amperes Ratings Are Continuous Duty Type of Life (Min.) 28 VDC 115VAC 115/200VAC Load Cycles x 103 400Hz 400Hz, 3Ø Resistive 100 5 5 5 Inductive 20 3 5 5 Motor 100 2 3 3 Lamp 100 1 1 1 *60 Hz loads rated for 10,000 operations Low Level Switching Capability: With contacts operating a load of 10 to 50 microamperes at 10 to 50 millivolts, the contact resistance miss detection level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000 operations. Overload Current — 20 AMPS DC, 30 AMPS 400Hz Rupture Current — 25 AMPS DC, 40 AMPS 400Hz Contact Make Bounce —1.0 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 5 Amps — INITIAL 0.100 VOLTS End of Life — 0.125 VOLTS General Specifications Temperature Rating — -70˚C TO + 125˚C Altitude — 300,000 Feet Shock* — Z, Y, & X Enclosures — 200 g for 6 mS W & M Enclosures (Stud Mtg.) — 100 g for 6 mS T Enclosure (Socket Mounted in Track) — 50 g for 11 mS Vibration, Sinusoidal* — Z, Y, & X Enclosures — 0.12 DA 10 to 70 Hz, 30 g 70-3000Hz W & M Enclosures (Stud Mtg.) — 0.12 DA 10 to 57 Hz, 20 g 57-3000Hz T Enclosure (Socket Mounted in Track) — 0.06 DA 10 to 57 Hz, 10 g 57 to 500Hz, 20 g 500 to 3000 Hz Vibration, Random* — Z, Y, & X Enclosures — 0.4 g2/Hz 50-2000Hz T, W & M Enclosures — 0.2 g2/Hz 50-2000Hz Dielectric Strength — At Sea Level —   All circuits to ground and circuit to    circuit — 1000 V rms   Coil to ground — 1000 V rms At 80,000 Feet — 250 V rms Insulation Resistance — Initial (500 VDC) — 100 MΩ Min. After Life or Environmental Tests — 50 MΩ Min. Operate Time at Nominal Voltage — 4 ms or less Release Time at Nominal Voltage — 4 ms or less * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Pickup or Dropout or Must Hold Hz (B) Below Volts Above Volts Voltage (C) 1 6 DC 20 Ω 4.5 0.3 2.5 2 12 DC 95 Ω 9.0 0.75 4.5 3 28 DC 500 Ω 18.0 1.5 7.0    4 (A) 28 DC 500 Ω 18.0 1.5 7.0 5 48 DC 1600 Ω 36.0 2.5 14.0 A. B. C. D. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE ± 10% AT 25˚C RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCB-205 Series, 5 Amperes, DPDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals CODE “A” Socket Pin Terminals Socket Pins Gold Plated. Polarizing pin tin/lead plated .050 ± .005 (1.27 ± (.13) Silicone Rubber .170 (4.32) .200 (5.08) CODE Solder Pin Terminals “B” All Terminals Tin/Lead Plated CODE Solder Pin Terminals Hook Terminals Tin/Lead Plated “C” .170 (4.32) .200 (5.08) .050 ± .002 (1.27 ± .05) polarizing pin .050 ± .002 (1.27 ± .05) polarizing pin -X2 .065 DIA (1.65) .040 ± .002 Dia Pin (1.02 ± .02) 8 Places .210 (5.33) -X2 -X2 +X1 BLUE BEAD CODE “H” +X1 BLUE BEAD .040 ± .001 Dia Pin (1.02 ± .02) 8 Places 90˚ Solder Pins All Pins Bright Acid Tin/lead .150± .015 (3.81) CODE “Z” .040 ± .002 Dia Pin (1.02 ± .02) 8 Places CODE “Y” .640 Max. (16.26) .640 Max (16.26) .150 (3.81) .025 (.64) .810 Max. (20.57) 1.078 (27.38) 1.062 (26.92) .133 (3.38) .410 Max. (10.4) .312 (7.92) Enclosure “T” is for use with track mounted sockets and requires socket pin terminals, but no gasket. The gasket is included in the socket assembly. .141 (3.58) .640 Max (16.26) .133 (3.38) .320 (8.13) .810 Max. (20.57) 1.062 (26,92) 1.078 (27.38) CODE “W” CODE “T” .810 Max. (20.57) .410 Max. (10.41) .172 (4.37) 4-40 UNC-2A 2 Studs * .693 Max. (17.6) M83536/2-028 (REFERENCE ONLY) .080 ±.005 (2.03 ± .13) .500 (12.7) .640 Max. (16.26) .375 (9.52) .032 (.79) *Metric threads available,To specify use M in place of W .810 Max. (20.57) .410 Max. (10.41) .055 ±.005 (1.38 ± .13) .158 ±.005 ** (4.01 ± .13) .055 ±.005 (1.38 ± .13) .110 ±.005 (2.79 ± .13) NOTE: F  OR USE WITH TRACK MOUNT PER MIL-R-6106/23 .410 Max. (10.4) ** M  EASURED FROM SURFACE OF HEADER 1.280 Max. (32.51) .025 (.64) PAGE 7 5 CII Mid-Range Relays Dimensions: Inches ± .010 (mm ± .25) FULL R 4 PLCS .156 (3.96) 1.280 Max. (32.57) All Enclosures have Cupro-Nickel Cans bright acid tin/lead plated after assembly to terminal headers. .312 (7.92) .410 Max. (10.41) .150± .015 .210 (3.81) (5.33) Enclosures CODE “X” FULL R 4 PLCS .810 Max. (20.57) .040± .020 R Typ. .150 BLUE BEAD (3.81) .040 ± .001 Dia Pin (1.02 ± .02) 8 Places +X1 BLUE BEAD CII Mid-Range Relays FCB-205 Series, 5 Amperes, DPDT (Continued) Terminal Wiring Transient Suppression DC Coils POLARIZING PIN 3 - X2 + X1 + 2 POLARIZING PIN 1 B X1 BLUE BEAD Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. Terminal designations are for reference only and do not appear on the header. 2 1 + A NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. - X2 3 B A + BLUE BEAD .150 Typ (3.81) .075 (1.90) 3 POLARIZING PIN -X2 2 1 B A .075 (1.90) +X1 BLUE BEAD .150 Typ (3.81) TERMINAL VIEW HOW TO ORDER FCB-205-A Y 4 RELAY TYPE TERMINALS (Socket Pins) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCB-405 Series, 5 Amperes, 4PDT The Series FCB-405 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: FCB-205 — 5 Amp DPDT Relay Product Facts n Hermetically n All Sealed Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts rated low level to 5 Amps 28 VDC and 115/200 VAC 400 Hz, 3 Phase n Weight .93 ounces max. (26.4 grams) n Qualified to M83536/5 & /6 Contact Rating — Amperes Ratings Are Continuous Duty Type of Life (Min.) 28 VDC 115VAC 115/200VAC Load Cycles x 103 400Hz 400Hz-3Ø Resistive 100 5 5 5 Inductive 20 3 5 5 Motor 100 2 3 3 Lamp 100 1 1 1 Low Level Switching Capability: With contacts operating a load of 10 to 50 microamperes at 10 to 50 millivolts, the contact resistance miss detection level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000 operations. Temperature Rating — -70˚C TO + 125˚C Altitude — 300,000 Feet Shock* — Z & Y Enclosures — 200 g for 6 mS W, X & M Enclosures — 100 g for 6 mS T Enclosure (In Track) — 50 g for 11 mS Vibration, Sinusoidal* — Z & Y Enclosures — 30 g 70-3000Hz W, X & M Enclosures — 20 g 70-3000Hz T Enclosure (Socket Mounted in Track) — 20 g 500-3000 Hz Vibration, Random* — Z & Y Enclosures — 0.4 g2/Hz 50-2000Hz T, W, X & M Enclosures — 0.2 g2/Hz 50-2000Hz Dielectric Strength — At Sea Level —   All circuits to ground and circuit to    circuit — 1000 V rms   Coil to ground — 1000 V rms At 80,000 Feet — 250 V rms Insulation Resistance — Initial (500 VDC) — 100 MΩ Min. After Life or Environmental Tests — 50 MΩ Min. Operate Time at Nominal Voltage — 6 ms or less Release Time at Nominal Voltage — 6 ms or less * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Pickup or Dropout or Must Hold Hz (B) Below Volts Above Volts Voltage (C) 1 6 DC 25 Ω 4.5 0.3 2.5 2 12 DC 78 Ω 9.0 0.75 4.5 3 28 DC 400 Ω 18.0 1.5 7.0    4 (A) 28 DC 400 Ω 18.0 1.5 7.0 5 48 DC 1275 Ω 36.0 2.5 14.0 A. B. C. D. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE ± 10% AT 25˚C RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. PAGE 9 5 CII Mid-Range Relays Overload Current — 20 AMPS DC, 30 AMPS 400Hz Rupture Current — 25 AMPS DC, 40 AMPS 400Hz Contact Make Bounce —1.0 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 5 Amps — INITIAL 0.100 VOLTS End of Life — 0.125 VOLTS General Specifications CII Mid-Range Relays FCB-405 Series, 5 Amperes, 4PDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals CODE “A” Socket Pins - All DC Coils PIN TERMINALS ARE GOLD PLATED .050 ± .005 (1.27 ± (3) Silicone Rubber Gasket .170 (4.32) .040 ± .001 Dia. Pin (1.02 ± .02) 14 Plcs -X2 CODE “B” Solder Pin Terminals CODE “C” Solder Hook Terminals PIN TERMINALS TIN/LEAD PLATED .170 (4.32) HOOK TERMINALS TIN/LEAD PLATED .040 ±.002 Dia. Pin (1.02 ±.05) 14 Plcs -X2 .210 (7.62) .210 (7.62) -X2 +X1 +X1 BLUE BEAD BLUE BEAD CODE “T” .080 ± .005 (2.03) (± .13) .640 Max. (16.26) +X1 Enclosures M83536/6-025 (REFERENCE ONLY) All Enclosures have cupro-Nickel cans bright acid tin/lead plated after assembly to terminal headers. CODE “Z” BLUE BEAD .640 Max. (16.26) Dimensions: Inches ± .010 (mm ± .25) .810 Max. (20.37) .055 ± .005 (1.38) (± .13) .065 Dia. typ (1.65) .040 ±.002 Dia. Pin (1.02 ±.05) 14 Plcs .158 ** ± .005 (4.01) (± .13) .110 ± .005 (2.79) (± .13) Code “T” used only with trackmounted Sockets. Requires code “A” pin terminals. Gasket is included in the socket assembly. .810 Max. (20.37) .810 Max. (20.37) .810 Max. (20.37) .430 (10.92) CODE “Y” ± .005 (± .13) ** Measured from surface of header CODE “X” .141 Typ (3.58) 1.078 (27.38) 1.062 (26.92) .640 Max. (16.26) .133 Typ (3.38) .405 (10.29) .600 (5.24) FULL R 8 PLCS 1.280 (32.51) .810 Max. (20.57) .025 (.64) .640 Max. (16.26) .810 Max. (20.37) 1.078 (27.38) 1.062 (26.92) .141 (3.58) .250 (6.35) AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS 1.280 (32.51) .500 (12.70) .156 (3.96) .172 Dia (4.37) .133 Typ (3.38) 4-40 UNC-2A 3 Studs * .500 (12.7) .712 (18.0) FULL R 6 PLCS .500 (12.70) .250 (6.35) .810 Max. (20.37) .810 Max. (20.37) .025 (.64) .810 Max. (20.37) CODE “W” .375 (9.52) ± .031 ± (.79) .032 (.79) .640 Max. (16.26) .810 Max. (20.37) CII Mid-Range Relays FCB-405 Series, 5 Amperes, 4PDT (Continued) Terminal Wiring DC Coils with Transient Suppression DC Coils - 3 X2 2 1 D 2 - 3 X2 1 D C C + X1 + B + BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. Terminal designations are for reference only and do not appear on the header. + X1 A B A BLUE BEAD .150 (3.81) .450 (3.81) .150 (3.81) -X2 .300 (7.62) .450 (11.43) 5 +X1 CII Mid-Range Relays BLUE BEAD TERMINAL VIEW HOW TO ORDER FCB-405-A Y 4 RELAY TYPE TERMINALS (Socket Pins) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. PAGE 11 CII Mid-Range Relays FCA-210 Series, 10 Amperes, DPDT Product Facts n Hermetically n All Sealed Welded Construction n Balanced The Series FCA-210 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: FCA-410 — 10 Ampere 4PDT Relay FCA-610 — 10 Ampere 6 PDT Relay Available: FCA-215 — 15 Ampere DPDT Relay, Has the same specifications as the FCA-210 except is rated at 15 amps. (Commercial Only) Force n Permanent Magnet Drive n Contacts — Silver Cadmium Oxide with Gold Plating n Coils for DC, 50 to 400Hz and 400Hz AC n Weight 1.6 ounces max. (45.4 grams) n Qualified to M83536/9, /10 Contact Rating — Amperes Ratings Are Continuous Duty Type of 115/200VAC 3Ø Life (Min.) 28 VDC 115VAC Load Cycles x 103 400Hz 400Hz 60Hz* Resistive 100 10 10 10 2.5 Inductive 20 8 8 8 2.5 Motor 100 4 4 4 2.0 Lamp 100 2 2 2 1 *60 Hz loads rated for 10,000 operations Overload Current — 40 AMPS DC, 60 AMPS 400Hz Rupture Current — 50 AMPS DC, 80 AMPS 400Hz Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 10 Amps — INITIAL 0.100 VOLTS End of Life — 0.125 VOLTS General Specifications Temperature Rating — -70˚C TO + 125˚C Altitude — 300,000 Feet Shock* — Z, Y, & X Enclosures — 200 g for 6 mS W & M Enclosures (Stud Mtg.) — 100 g for 6 mS Vibration, Sinusoidal* — Z, Y, & X Enclosures — 30 g 33-3000Hz W & M Enclosures (Stud Mtg.) — 20 g 33-3000Hz Vibration, Random* — Z, Y, & X Enclosures — 0.4 g2/Hz 50-2000Hz W & M Enclosures (Stud Mtg.) — 0.2 g2/Hz 50-2000Hz Dielectric Strength — At Sea Level —   All circuits to ground and circuit to    circuit — 1250 V rms   Coil to ground — 1000 V rms At 80,000 Feet — 350 V rms Insulation Resistance — Initial (500 VDC) — 100 MΩ Min. After Life or Environmental Tests — 50 MΩ Min. Operate Time at Nominal Voltage — DC Relays — 10 ms or less AC Relays — 15 ms or less Release Time at Nominal Voltage — DC Relays — 10 ms or less AC Relays — 50 ms or less * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Pickup or Dropout or Must Hold Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 20 Ω 4.5 0.3 2.5 2 12 DC 80 Ω 9.0 0.75 4.5 3 28 DC 320 Ω 18.0 1.5 7.0    4 (A) 28 DC 320 Ω 18.0 1.5 7.0 5 48 DC 920 Ω 32.0 2.5 14.0 6 28 400Hz 180 mA 22.0 1.25 10.0 7 28 50/400Hz 100 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 NOTE: Only DC Coil Models are QPL Approved. A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-210 Series, 10 Amperes, DPDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals SOCKET PINS ARE GOLD PLATED POLARIZING PINS ARE TIN/LEAD PLATED CIRCUIT BOARD PINS ARE TIN/LEAD PLATED DIMENSIONS EXCEPT AS NOTED: INCHES ± .010 (MILLIMETERS ± .25) CODE “A” Socket Pins - All DC Coils .050 ± .005 (1.27 ± (.127) Silicone Rubber Gasket .270 (6.86) .300 (7.62) -X2 .050 ± .005 (1.27 ± (13) Silicone Rubber Gasket .270 (6.86) .330 ±.030 (8.83) ± (.76) +.006 .115 - (.010) (2.92) +(.152) - (.254) .070 (1.78) .050 (1.27) -X2 .062 (1.57) Dia. .062 +.002 - .001 Dia. Polar (1.57 +.05 - .02) Pin .270 (6.86) Dimensions: Inches ± .010 (mm ± .25) “A” A  C Coils 1.125 in. (28.57) Max. DC Coils 1.010 in. (25.65) Max. CODE “Z” BLUE BEAD “A” Max. .027 ±.003 (.69) ± (.08) 1.025 Max. (26.04) .525 Max. (13.34) Socket Pins 28 VAC Coils Same as Code “D” Except polarizing Pin turned 90˚ to this plane. POLARIZING PIN .062 ±.001 Dia. Pin (1.57 ± .02) 8 Plcs CODE “B” Circuit Board Pins - All DC Coils All Enclosures have Cupro-Nickel Cans bright acid tin/lead plated after assembly to terminal headers. .062 ± .001 Dia. Pin (1.57 ± .02) +X1 CODE “E” BLUE BEAD Enclosures Socket Pins 115 VAC CODE “D” CODE “Y” “A” MAX. Circuit Board Pins 115 VAC Coils CODE “F” .156 (3.96) FULL R 4 PLCS .270 (6.86) -X2 .062 +.002 Dia. - .001 (1.57 +.05) Polar - .02 Pin BLUE BEAD Solder Hook Terminals +.006 .115 - (.010) (2.92) +(.152) - (.254) -X2 .150 (3.8) .375 (9.52) Max. +X1 HOOK TERMINALS TIN/LEAD PLATED 1.718 Max. (43.64) CODE “X” “A” .062 (1.57) Dia. CODE “G” .375 (9.52) .070 (1.78) .050 (1.27) BLUE BEAD CODE “C” .027 ±.003 (.69) ± (.08) .062 +002 Dia. Pin -.001 Circuit Board Pins 28 VAC Coils .550 (13.97) AC Coils 1.025 Max. (26.04) 1.396 (35.46) 1.446 (36.73) FULL R 4 PLCS .375 (9.52) 2 Studs * -X2 +.002 .062 - .001 Dia. Term.+.05 8 Plcs - .02 CODE “H” 90˚ Solder Pins All Pins Bright Acid Tin/lead .400 (10.61) +X1 .200 (5.08) .200 BLUE BEAD (5.08) +.002 .062 - .001 Dia. .031 (.787) “A” MAX. 1.025 Max. (26.04) .100 R Typ. BLUE BEAD .040 (1.02) 1.718 Max. (43.64) .312 CODE (7.92) “W” 6-32 UNC-2A 0.80 DIA (2.03) .500 (12.70) DC Coils .525 Max. (13.34) Same as Code “F” Except polarizing Pin turned 90˚ to this plane. POLARIZING PIN .300 ± .020 (7.62)± .51 .150 (3.8) .525 Max. (13.34) .330 ±.030 (8.83) ± (.76) .062 ±.001 Dia. Pin (1.57 ± .02) 8 Plcs .040 (1.02) .200 (5.08) .200 (5.08) .257 (6.52) .525 Max. (13.34) .625 (5.88) *Metric threads available,To specify use M in place of W PAGE 13 5 CII Mid-Range Relays .300 (7.62) 1.025 Max. (26.04) 1.446 (36.73) 1.396 (35.46) CII Mid-Range Relays FCA-210 Series, 10 Amperes, DPDT (Continued) Terminal Wiring DC Coils with Transient Suppression 1 DC Coils - + X1 + 2 3 B 1 A BLUE BEAD - X2 2 + X1 AC Coils 28 VAC POLARIZING PIN POLARIZING PIN POLARIZING PIN POLARIZING PIN X2 AC Coils 115 VAC + BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. Terminal designations are for reference only and do not appear on the header. 3 B A 1 2 X2 3 AC X1 1 B 2 X2 AC X1 A BLUE BEAD BLUE BEAD .100 (2.54) .200 (5.08) A1 -X2 A2 A3 B .100 (2.54) A .100 (2.54) +X1 .400 (10.16) .600 (15.24) .200 (5.08) TERMINAL VIEW HOW TO ORDER FCA-215FCA-210-A Y 4 RELAY TYPE TERMINALS (Socket Pins, DC Coil) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). NOTE: Only DC coil models are QPL Approved * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS 3 B A CII Mid-Range Relays FCA-212 Series, 12 Amperes, DPDT The Series FCA-212 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: FCA-412 — 12 Amp 4PDT Relay Product Facts n Hermetically n All Sealed Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts — Silver Cadmium Oxide with Gold Plating n Coils for DC, 50 to 400Hz and 400Hz AC n Weight 1.6 ounces max. (45.4 grams) Contact Rating — Amperes Ratings Are Continuous Duty Type of 115/200VAC 3Ø Life (Min.) 28 VDC 115VAC Load Cycles x 103 400Hz 400Hz 60Hz* Resistive 100 12 12 12 2.5 Inductive 20 8 8 8 2.5 Motor 100 4 4 4 2.0 Lamp 100 2 2 2 1 *60 Hz loads rated for 10,000 operations Temperature Rating — -70˚C TO + 125˚C Altitude — 300,000 Feet Shock* — Z, Y, & X Enclosures — 200 g for 6 mS W & M Enclosures (Stud Mtg.) — 100 g for 6 mS Vibration, Sinusoidal* — Z, Y, & X Enclosures — 30 g 33-3000Hz W Enclosure — 20 g 33-3000Hz Vibration, Random* — Z, Y, & X Enclosures — 0.4 g2/Hz 50-2000Hz W & M Enclosures (Stud Mtg.) — 0.2 g2/Hz 50-2000Hz Dielectric Strength — At Sea Level —   All circuits to ground and circuit to    circuit — 1250 V rms   Coil to ground — 1000 V rms At 80,000 Feet — 350 V rms Insulation Resistance — Initial (500 VDC) — 100 MΩ Min. After Life or Environmental Tests — 50 MΩ Min. Operate Time at Nominal Voltage — DC Relays — 10 ms or less AC Relays — 15 ms or less Release Time at Nominal Voltage — DC Relays — 10 ms or less AC Relays — 50 ms or less 5 * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Pickup or Dropout or Must Hold Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 20 Ω 4.5 0.3 2.5 2 12 DC 80 Ω 9.0 0.75 4.5 3 28 DC 320 Ω 18.0 1.5 7.0    4 (A) 28 DC 320 Ω 18.0 1.5 7.0 5 48 DC 920 Ω 32.0 2.5 14.0 6 28 400Hz 180 mA 22.0 1.25 10.0 7 28 50/400Hz 100 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. PAGE 15 CII Mid-Range Relays Overload Current — 40 AMPS DC, 60 AMPS 400Hz Rupture Current — 50 AMPS DC, 80 AMPS 400Hz Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 12 Amps — INITIAL 0.150 VOLTS End of Life — 0.175 VOLTS General Specifications CII Mid-Range Relays FCA-212 Series, 12 Amperes, DPDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals SOCKET PINS ARE GOLD PLATED POLARIZING PINS ARE TIN/LEAD PLATED CIRCUIT BOARD PINS ARE TIN/LEAD PLATED DIMENSIONS EXCEPT AS NOTED: INCHES ± .010 (MILLIMETERS ± .25) CODE “A” Socket Pins - All DC Coils .050 ± .005 (1.27 ± (.127) Silicone Rubber Gasket .270 (6.86) .300 (7.62) -X2 .050 ± .005 (1.27 ± (13) Silicone Rubber Gasket .270 (6.86) .330 ±.030 (8.83) ± (.76) .070 (1.78) .050 (1.27) +.006 .115 - (.010) (2.92) +(.152) - (.254) -X2 .062 (1.57) Dia. .062 +.002 - .001 Dia. Polar (1.57 +.05 - .02) Pin BLUE BEAD Dimensions: Inches ± .010 (mm ± .25) “A” A  C Coils 1.125 in. (28.57) Max. DC Coils 1.010 in. (25.65) Max. CODE “Z” “A” Max. .027 ±.003 (.69) ± (.08) 1.025 Max. (26.04) .525 Max. (13.34) Socket Pins 28 VAC Coils Same as Code “D” Except polarizing Pin turned 90˚ to this plane. POLARIZING PIN .062 ±.001 Dia. Pin (1.57 ± .02) 8 Plcs CODE “Y” “A” MAX. CODE “B” Circuit Board Pins - All DC Coils CODE “F” .270 (6.86) All Enclosures have Cupro-Nickel Cans bright acid tin/lead plated after assembly to terminal headers. .062 ± .001 Dia. Pin (1.57 ± .02) +X1 CODE “E” BLUE BEAD Enclosures Socket Pins 115 VAC CODE “D” Circuit Board Pins 115 VAC Coils .156 (3.96) FULL R 4 PLCS .270 (6.86) .300 (7.62) -X2 .062 +.002 Dia. - .001 (1.57 +.05) Polar - .02 Pin BLUE BEAD CODE “C” Solder Hook Terminals CODE “X” “A” -X2 .375 (9.52) .150 (3.8) .375 (9.52) Max. .062 .027 ±.003 (1.57) (.69) ± (.08) Dia. +X1 BLUE BEAD HOOK TERMINALS TIN/LEAD PLATED .062 +002 Dia. Pin -.001 Circuit Board Pins 28 VAC Coils .550 (13.97) AC Coils 1.025 Max. (26.04) 1.396 (35.46) 1.446 (36.73) FULL R 4 PLCS .375 (9.52) 2 Studs * -X2 +.002 .062 - .001 Dia. Term. (1.57)+.05 8 Plcs - .02 CODE “H” 90˚ Solder Pins All Pins Bright Acid Tin/lead .400 (10.61) +X1 .200 (5.08) .200 BLUE BEAD (5.08) +.002 .062 - .001 Dia. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS .031 (.787) “A” MAX. 1.025 Max. (26.04) .100 R Typ. BLUE BEAD .040 (1.02) 1.718 Max. (43.64) .312 CODE (7.92) “W” 6-32 UNC-2A 0.80 DIA (2.03) .500 (12.70) DC Coils .525 Max. (13.34) Same as Code “F” Except polarizing Pin turned 90˚ to this plane. POLARIZING PIN .300 ± .020 (7.62)± .51 .150 (3.8) 1.718 Max. (43.64) .070 (1.78) .050 (1.27) +.006 .115 - (.010) (2.92) +(.152) - (.254) CODE “G” .040 (1.02) .525 Max. (13.34) .330 ±.030 (8.83) ± (.76) .062 ±.001 Dia. Pin (1.57 ± .02) 8 Plcs 1.025 Max. (26.04) 1.446 (36.73) 1.396 (35.46) .200 (5.08) .200 (5.08) .525 Max. (13.34) .625 (5.88) *Metric threads available,To specify use M in place of W .257 (6.52) CII Mid-Range Relays FCA-212 Series, 12 Amperes, DPDT (Continued) Terminal Wiring DC Coils with Transient Suppression 1 DC Coils - + X1 + 2 3 B 1 A BLUE BEAD - X2 2 + X1 AC Coils 28 VAC POLARIZING PIN POLARIZING PIN POLARIZING PIN POLARIZING PIN X2 AC Coils 115 VAC + BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. Terminal designations are for reference only and do not appear on the header. 3 B A 1 2 X2 3 AC 1 B AC A X1 2 X2 X1 3 B A BLUE BEAD BLUE BEAD .100 (2.54) .200 (5.08) A1 -X2 A2 A3 B .100 (2.54) A .100 (2.54) +X1 .400 (10.16) .600 (15.24) .200 (5.08) 5 TERMINAL VIEW CII Mid-Range Relays HOW TO ORDER FCA-212-A Y 4 RELAY TYPE TERMINALS (Socket Pins, DC Coil) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). PAGE 17 CII Mid-Range Relays FCA-410 Series, 10 Amperes, 4PDT Product Facts n Hermetically n All Sealed Welded Construction n Balanced cube FCA-210 — 10 Amp DPDT Relay FCA-610 — 10 Amp 6PDT Relay Available FCA-415 — 15 Amp 4PDT, Has the same specifications as the FCA-410 except is rated at 15 amps. (Commercial Only) Magnet Drive switching in one inch n Contacts — Silver Cadmium Oxide with Gold Plating n Coils for DC and AC 50 to 400Hz or 400Hz n Weight 2.72 ounces max. (77 grams max.) n Qualified nonpolar design. We also manufacture 2-pole and 6-pole versions of this relay. Force n Permanent n 4PDT The Series FCA-410 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure in both states over that of a spring return to M83536/15, /16 Contact Rating — Amperes Ratings Are Continuous Duty Type of 120/200VAC Life (Min.) 28 VDC 120VAC Load Cycles x 103 400Hz 400Hz-3Ø 60Hz-3Ø* Resistive 100 10 10 10 2.5 Inductive 20 8 8 8 2.5 Motor 100 4 4 4 2.0 Lamp 100 2 2 2 1.0 *60 Hz loads rated for 10,000 operations Overload Current — 40 AMPS DC, 60 AMPS 400Hz Rupture Current — 50 AMPS DC, 80 AMPS 400Hz Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 10 Amps — INITIAL 0.100 VOLTS End of Life — 0.125 VOLTS General Specifications Temperature Rating — -70˚C TO + 125˚C Altitude — 300,000 Feet Shock* — Z & Y Enclosures — 200 g for 6 mS W, X & M Enclosures — 100 g for 6 mS Vibration, Sinusoidal* — Z & Y Enclosures — 0.12 DA 10 to 70Hz 30 g 70 to 3000Hz W, X & M Enclosures — 0.12 DA 10 to 57Hz 20 g 57 to 3000Hz Vibration, Random* — Z & Y Enclosures — 0.4 g2/Hz 50-2000Hz W, X & M Enclosures — 0.2 g2/Hz 50-2000Hz Dielectric Strength — At Sea Level —   All circuits to ground and circuit to    circuit — 1250 V rms   Coil to ground — 1000 V rms At 80,000 Feet — 350 V rms Insulation Resistance — Initial (500 VDC) — 100 MΩ Min. After Life or Environmental Tests — 50 MΩ Min. Operate Time at Nominal Voltage — DC Relays — 15 ms or less AC Relays — 20 ms or less Release Time at Nominal Voltage — DC Relays — 15 ms or less AC Relays — 50 ms or less * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Pickup or Dropout or Must Hold Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 18 Ω 4.5 0.3 2.5 2 12 DC 70 Ω 9.0 0.75 4.5 3 28 DC 290 Ω 18.0 1.5 7.0    4 (A) 28 DC 290 Ω 18.0 1.5 7.0 5 48 DC 865 Ω 32.0 2.5 14.0 6 28 400Hz 225 mA 22.0 1.25 10.0 7 28 50/400Hz 120 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVER-VOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. NOTE: Only DC Coil Models are QPL Approved. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-410 Series, 10 Amperes, 4PDT (Continued) Below are shown the standard terminal types and the enclosures available. Note that the pin configuration for coil connections is determined by the coil supply voltage. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25) except as noted. Enclosures Terminals Terminals on 0.200 centers. Coil terminals: X1-X2. Socket Pins are Gold Plated. Circuit Board Pins are Tin/Lead Plated. CODE “A” Socket Pins-All DC Coils .062 ±.001 Pin (1.57 ± .02 ) 14 places Socket Pins-115 VAC Coils .050 ± .005 (1.27 ± (3) Silicone Rubber Gasket .270 (6.86) BLUE BEAD .050 ± .005 (1.27 ± (3) Silicone Rubber Gasket .270 (6.86) CODE “D” All Enclosures have cupro-Nickel cans bright acid tin/lead plated after assembly to terminal headers. CODE “Z” .100 (25.4) 1.051 (25.79) -X2 1.051 (25.79) +X1 -X2 CODE typ. “Y” .150 (3.8) .062 ±.001 Pin (1.57 ± .02 ) 14 places +X1 1.015 (25.79) BLUE BEAD .625 .937 15.88 23.80 CODE “B” Circuit Board Pins-All DC Coils .270 (6.86) FULL R 6 PLCS 5 + .002 .062 - .001 Dia. Pin (1.57 +- .05 ) 14 .02 -X2 FOR MORE COIL TERMINAL OPTIONS BLUE BEAD CODE “C” Solder Hooks-AC or DC Coils CODE “X” .150 Typ. (3.8) 1.00 (25.4) -X2 +X1 BLUE BEAD 0.80 DIA (2.03) FULL R 6 PLCS .625 .937 15.88 23.80 .375 (9.52) 1.00 (25.4) .047 (1.20) .343 (8.71) + .002 .062 - .001 Dia. Pin (1.57 +- .05 )14 Plcs. .02 .312 (7.92) 6-32 UNC-2A 3 Studs * 1.015 (25.78) 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) 1.051 (25.79) 1.051 (25.79) 1.718 Max. (43.64) .040 (1.02) .040 (1.02) .156 (3.96) 1.718 Max. (43.64) CODE “W” +X1 .300 ± .020 (7.26) ± .51 1.00 (25.4) .687 (17.44) .160 (4.06) .687 (17.44) .160 (4.06) *Metric threads available,To specify use M in place of W PAGE 19 CII Mid-Range Relays SEE NEXT PAGE .312 7.92 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) CII Mid-Range Relays FCA-410 Series, 10 Amperes, 4PDT (Continued) Terminals (Continued) CODE “E” Socket Pins- 28 VAC Coils .270 (6.86) CODE “F” Circuit Board Pins-115 VAC Coils CODE “G” Circuit Board Pins- 28 VAC Coils .270 (6.86) .050 ± .005 (1.27 ± (3) Silicone Rubber Gasket .270 (6.86) BLUE BEAD BLUE BEAD + .002 .062 - .001 Dia. Pin (1.57 +- .05 ) 14 .02 +X1 BLUE BEAD + .002 -X2 .062 - .001 Dia. Pin (1.57 +- .05 ) 14 .02 -X2 -X2 + .002 .062 - .001 Dia. Pin (1.57 +- .05 ) 14 .02 +X1 +X1 Terminal Wiring A & B Pin Terminal All DC Coils D C B 1 X2 - 2 + C Hook Terminal All AC & DC Coils 3 D C B 1 X2 - + 2 Transient Suppression Cir. 3 D C B 1 X2 - + A X1 + A X1 + A X1 + BLUE BEAD BLUE BEAD BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. 2 3 D & F Pin Terminal 115 VAC Coils D C B 2 1 AC E & G Pin Terminal 28 VAC Coils 3 X2 C X1 B A 2 1 AC A BLUE BEAD X2 X1 BLUE BEAD .600 (15.24) .400 (10.16) .200 (5.08) -X2 .600 (15.24) +X1 Terminal designations are for reference only and do not appear on the header. .400 (10.16) HOW TO ORDER D BLUE BEAD .200 (5.08) TERMINAL VIEW FCA-415FCA-410 A Y 4 RELAY TYPE TERMINALS (Socket Pins) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). NOTE: Only DC coil models are QPL Approved * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS 3 CII Mid-Range Relays FCA-125 Series, 25 Amperes, SPDT The Series FCA-125 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. Product Facts n Hermetically n All Sealed This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: FCA-325 — 25 Ampere 3PDT Relay FCAC-325 — 25 Ampere 3PST-NO Relay with 2 amp SPDT auxiliary Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts — Silver Cadmium Oxide with Gold Plating n Coils for DC, 50 to 400Hz and 400Hz AC n Weight 1.6 ounces max. (45.4 grams) n Qualified to M6106/19, M83536/36, /37 Contact Rating — Amperes Ratings Are Continuous Duty Type of Life (Min.) 28 VDC 115VAC 115VAC Load Cycles x 103 400Hz 60Hz* Resistive 50 25 25 10 Inductive 10 12 — 10 Inductive 20 — 15 — Motor 50 10 10 8 Lamp 50 5 5 — *60 Hz loads rated for 10,000 operations Temperature Rating — -70˚C TO + 125˚C Altitude — 300,000 Feet Shock* — Z, Y, & X Enclosures — 200 g for 6 mS W & M Enclosures (Stud Mtg.) — 100 g for 6 mS Vibration, Sinusoidal* — Z, Y, & X Enclosures — 30 g 33-3000Hz W & M Enclosures (Stud Mtg.) — 20 g 33-3000Hz Vibration, Random* — Z, Y, & X Enclosures — 0.4 g2/Hz 50-2000Hz W & M Enclosures (Stud Mtg.) — 0.2 g2/Hz 50-2000Hz Dielectric Strength — At Sea Level —   All circuits to ground and circuit to    circuit — 1250 V rms   Coil to ground — 1000 V rms At 80,000 Feet — 350 V rms Insulation Resistance — Initial (500 VDC) — 100 MΩ Min. After Life or Environmental Tests — 50 MΩ Min. Operate Time at Nominal Voltage — DC Relays — 10 ms or less AC Relays — 15 ms or less Release Time at Nominal Voltage — DC Relays — 10 ms or less AC Relays — 50 ms or less 5 * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Pickup or Dropout or Must Hold Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 20 Ω 4.5 0.3 2.5 2 12 DC 80 Ω 9.0 0.75 4.5 3 28 DC 320 Ω 18.0 1.5 7.0    4 (A) 28 DC 320 Ω 18.0 1.5 7.0 5 48 DC 920 Ω 32.0 2.5 14.0 6 28 400Hz 180 mA 22.0 1.25 10.0 7 28 50/400Hz 100 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. NOTE: Only DC Coil Models are QPL Approved. PAGE 21 CII Mid-Range Relays Overload Current — 50 AMPS DC, 80 AMPS 400Hz Rupture Current — 60 AMPS DC, 100 AMPS 400Hz Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 25 Amps — INITIAL 0.150 VOLTS End of Life — 0.175 VOLTS General Specifications CII Mid-Range Relays FCA-125 Series, 25 Amperes, SPDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals Enclosures AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-125 Series, 25 Amperes, SPDT (Continued) Terminal Wiring 5 CII Mid-Range Relays TERMINAL VIEW HOW TO ORDER FCA-125-A Y 4 RELAY TYPE TERMINALS (Socket Pins, DC Coil) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). NOTE: Only DC coil models are QPL Approved * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. PAGE 23 CII Mid-Range Relays CII FC-325 Series Relays Product Facts General Specifications n All welded construction. Temperature Rating — -70˚C to + 125˚C Altitude — 80,000 Feet Shock — 50 g/11 ms Sinusoidal Vibration — 10 g/5 to 1000 H2 n 1.5 inch cube enclosure Electrical n Non-latching Sealed Relay n Corrosion can n 0.452 Hermetically protected metal lbs n Excellent for switching harsh inductive, motor, and lamp loads n -70°C to +125°C temperature range n 80,000 n 28 feet altitude rating Vdc or 115 Vac coils n Solder hook or terminal block configurations n Qualified to MS27418 specifications n Higher current ratings than standard M83536 mid-range relays offer higher capability than comparable relays in the market. It shares the load across two contact sets, resulting in less wear and tear on the relay. This provides stable performance and extends the relay’s life. The relay’s all welded design creates a reliable alternative to similar solder sealed relays in the market. FC-325 Series relays from TE Connectivity (TE) are hermetically sealed devices designed for harsh inductive, motor, and lamp load applications in aerospace, defense, and marine markets. Configured as a 3PST/NO (DM), the double make/ break contact design of the CII FC-325 Series relays 25A Contacts (FORM X) Switching in 1.5 inch3 n Main contacts are suitable for use in 360-800 Hz variable frequency application DC Nonsuppressed and AC Coils n Launch n Power n Fuel Pumps n Guidance Systems and Navigation n Aircraft Galley/Cabin Equipment n Weapons n Ground Systems Support Equipment Operational DC Suppressed Coils Coil Characteristics Systems Distribution Initial Value — 150 mV max. After Life — 175 mV max. Operate Time at Nominal Voltage: AC — 25 ms max. DC — 20 ms max. Release Time at Nominal Voltage: AC — 50 ms max. DC — 10 ms max. Bounce Time at Nominal Voltage — 2 ms max. Circuit Diagram n 3-Pole Applications  ielectric Strength at Sea Level: D Coil to Case — 1250 Vrms All Other Points — 1500 Vrms Dielectric Strength at 80,000 ft (25,000 m) — 500 Vrms (all points) Insulation Resistance at 500 Vdc: Initial — 100 MΩ min. After Life or Environmental Test — 50 MΩ min. Contact Voltage Drop at Nominal Current: 115 Vac 50/60 Hz 115 Vac 400 Hz 28 Vdc 28 Vdc (Suppresed) Nominal operating voltage 115 115 28 28 Maximum operating voltage 122 122 32 32 Maximum pick-up voltage over temperature range 95 95 18 18 Maximum pick-up voltage over temperature range (Continuous Current test) 108 108 22.5 22.5 Drop-out voltage over temperature range 5.0 5.0 1.5 1.5 Coil current at +25° C (amperes) .06 .055 - - Coil resistance - DC Coils (*) - - 160 160 Back EMF Suppression to (VDC) - - - 42 Code Contact Characteristics *F  or other coil votages consult factory. Current Rating (A) Load Type Life Cycles 400 Hz 50/60 Hz 400 Hz 50/60 Hz Resistive 50,000 25 25 25 25 25 Inductive 10,000 15 25 25 25 25 Motor 50,000 20 20 12 20 12 Lamp 50,000 10 10 10 10 10 Mechanical Life, Reduced Current 200,000 6.3 6.3 6.3 6.3 6.3 AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS 28 Vdc 115 Vac, 1 Phase Power 115/200 Vac, 3 Phase Power CII Mid-Range Relays CII FC-325 Series Relays (Continued) NAME PLATE Dimensions Solder Hook Terminals (Shown with Mounting Studs) 1.680 MAX .38 +.03 +.032 .375 -.000 Mounting Layout .138-32 UNC-2A STUD, 4 EA REQ'D .080 +.002 DIA. 6 SOLDER HOOK TERMINALS TINNED FINISH. 1.187 +.005 .593 .593 1.187 1.187 +.005 .040 +.002 DIA 2 COIL SOLDER HOOK TERMINALS TINNED FINISH. + .005 DIA 0.152 - .001 4 PLS 1.531 MAX 1.187 1.406 DIA. +.005 1.531 MAX Screw Terminals (Shown with Mounting Bracket) 1.531 MAX NAME PLATE .04 TYP. 2.41 ±.06 5 1.12 ±.03 .244 1.465 MAX 1.062 ±.005 .093 R MAX .225 1.550 2.500 MAX 2.000 SCREW 6-32 UNC-2B, 250 LONG, 2 EACH REQ. LOCKWASHER, NO.6, 2 EACH REQ. 1.50 SQ. +.031 2.000 +.005 1.062 .187+.005 DIA. 4 PLS CII Mid-Range Relays .173+.005 DIA 4 PLS Mounting Layout SCREW 8-32 UNC-2B, 250 LONG, 6 EACH REQ. LOCKWASHER, NO.8, 6 EACH REQ. 1.550 Tolerances are ±.010 unless otherwise noted. Part Numbers Coil 28 Vdc Terminal Mounting Mil Spec Comml Part No. Part No. Solder Hook Stud MS27418-1B FC-325-CW3 FC-325-2 Screw Bracket MS27418-2B FC-325-SY3 FC-325-5 FC-325-7 28 Vdc (Suppressed) Solder Hook Stud MS27418-1D FC-325-CW4 Screw Bracket MS27418-2D FC-325-SY4 FC-325-8 115 Vac, 50/60 Hz Solder Hook Stud MS27418-1C FC-325-CW9 FC-325-3 Screw Bracket MS27418-2C FC-325-SY9 FC-325-6 115 Vac, 400 Hz Solder Hook Stud MS27418-1A FC-325-CW8 FC-325-1 Screw Bracket MS27418-2A FC-325-SY8 FC-325-4 Custom configurations are available. Consult TE. PAGE 25 CII Mid-Range Relays FCA-325 Series, 25 Amperes, 3PDT The Series FCA-325 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. Product Facts n Hermetically n All Sealed This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: FCA-125 – 25 Amp SPDT Relay FCAC-325 — 25 Ampere 3PST-NO Relay with 2 amp SPDT auxiliary Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts — Silver Cadmium Oxide with Gold Plating n Coils for DC, 50 to 400Hz and 400Hz AC n Weight 2.89 ounces max. (82 grams) n Qualified to M83536/32, /33 Contact Rating — Amperes Ratings Are Continuous Duty Type of 115/200VAC Life (Min.) 28 VDC 115VAC Load Cycles x 103 400Hz 400Hz-3Ø 60Hz-3Ø* Resistive 50 25 25 25 2.5 Inductive 10 12 — — 2.5 Inductive 20 — 15 15 — Motor 50 10 10 10 2.0 Lamp 50 5 5 5 1.0 *60 Hz loads rated for 10,000 operations Overload Current — 50 AMPS DC, 80 AMPS 400Hz Rupture Current — 60 AMPS DC, 100 AMPS 400Hz Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 25 Amps — INITIAL 0.150 VOLTS End of Life — 0.175 VOLTS General Specifications Temperature Rating — -70˚C TO + 125˚C Altitude — 300,000 Feet Shock* — Z, Y, & V Enclosures — 200 g for 6 mS W, X & M Enclosures — 100 g for 6 mS Vibration, Sinusoidal* — Z, Y, & V Enclosures — 30 g 33-3000Hz W, X & M Enclosures — 20 g 33-3000Hz Vibration, Random* — Z, Y, & V Enclosures — 0.4 g2/Hz 50-2000Hz W, X & M Enclosures — 0.2 g2/Hz 50-2000Hz Dielectric Strength — At Sea Level —   All circuits to ground and circuit to    circuit — 1250 V rms   Coil to ground — 1000 V rms At 80,000 Feet — 350 V rms Insulation Resistance — Initial (500 VDC) — 100 MΩ Min. After Life or Environmental Tests — 50 MΩ Min. Operate Time at Nominal Voltage — DC Relays — 15 ms or less AC Relays — 20 ms or less Release Time at Nominal Voltage — DC Relays — 15 ms or less AC Relays — 50 ms or less * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Pickup or Dropout or Must Hold Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 18 Ω 4.5 0.3 2.5 2 12 DC 70 Ω 9.0 0.75 4.5 3 28 DC 290 Ω 18.0 1.5 7.0    4 (A) 28 DC 290 Ω 18.0 1.5 7.0 5 48 DC 865 Ω 32.0 2.5 14.0 6 28 400Hz 225 mA 22.0 1.25 10.0 7 28 50/400Hz 120 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVER-VOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. NOTE: Only DC Coil Models are QPL Approved. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-325 Series, 25 Amperes, 3PDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals CODE “A” Socket Pins - All DC Coils PIN TERMINALS ARE GOLD PLATED .050 ± .005 (1.27 ± (.12) Silicone Rubber Gasket .250 (6.35) .270 (6.86) .062 ± .001 Dia. Pin (1.57 ± .02) 2 Plcs -X2 CODE “B” Solder Pin Terminals CODE “C” Solder Hook Terminals PIN TERMINALS TIN/LEAD PLATED HOOK TERMINALS TIN/LEAD PLATED .250 (6.35) .375 ± .020 (9.52 ± .508) .270 (6.86) .062 ± .001Dia. Pin (1.57 ± .02) 2 Plcs -X2 .625 ± .020 (15.88 ± .51) .300 ± .020 (7.62 ± .51) .040 ± .002 Dia. Pin ± .05 2 Plcs -X2 +X1 CODE “V” +.002 .093 - .000Dia. Pin +.05 (2.36 - .00 ) 9 Plcs +.002 .093 - .000Dia. Pin +.05 - .00 +X1 BLUE BEAD BLUE BEAD +X1 Enclosures .150 Typ. (3.8) 1.015 (25.79) .625 .937 15.88 23.80 .093 ± .003 Dia. Pin BLUE BEAD All Enclosures have cupro-Nickel cans bright acid tin/lead plated after assembly to terminal headers. CODE “Z” 1.00 (2.54) 5 Dimensions: Inches ± .010 (mm ± .25) FULL R 6 PLCS 1.015 (25.79) 1.00 (25.4) 1.718 Max. (43.64) CODE “Y” FULL R 6 PLCS .040 (1.02) .156 (3.96) .150 typ. (3.8) CODE “X” CODE “W” .150 typ. (3.8) 1.00 (25.4) 1.015 (25.79) .625 .937 15.88 23.80 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) FULL R 6 PLCS .312 7.92 .625 .937 15.88 23.80 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) .375 (9.52) 1.00 (25.4) .047 (1.20) .343 (8.71) 1.718 Max. (43.64) .040 (1.02) .156 (3.96) .312 (7.92) 6-32 UNC-2A 3 Studs * 1.015 (25.78) 1.015 (25.79) 1.00 (25.4) 1.718 Max. (43.64) 1.015 (25.79) .040 (1.02) 1.015 (25.79) .687 (17.44) .160 (4.06) .687 (17.44) .160 (4.06) *Metric threads available,To specify use M in place of W PAGE 27 CII Mid-Range Relays For socket pin terminals: specify “Y” enclosures with DC coils and “V” enclosures with AC coils. 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) CII Mid-Range Relays FCA-325 Series, 25 Amperes, 3PDT (Continued) Terminal Wiring DC Coils 1 DC Coils with Transient Suppression X2 - 3 C X2 - 1 B + X1 2 + BLUE BEAD X1 3 + NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. 2 A C B A X1 BLUE BEAD .150 (3.81) .630 (16.00) -X2 .300 (7.62) .450 (11.43) +X1 .432 (10.97) BLUE BEAD .234 (5.94) TERMINAL VIEW HOW TO ORDER FCA-325-A Y 4 RELAY TYPE TERMINALS (Socket Pins, DC Coil) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). NOTE: Only DC coil models are QPL Approved * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS 3 AC BLUE BEAD Terminal designations are for reference only and do not appear on the header. X2 1 C B + A 2 AC Coils .600 (15.24) CII Mid-Range Relays FCAC-325 Series, 25 Amperes, 3PST-NO with 2 Amp SPDT Auxiliary Contacts Product Facts n Hermetically n All in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: The Series FCAC-325 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure FCA-125 — 25 Ampere SPDT Relay FCA-325 — 25 Ampere DPDT Relay Sealed Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts — Silver Cadmium Oxide with Gold Plating n Coils for DC, 50 to 400Hz and 400Hz AC n Weight 2.89 ounces max. (82grams) Contact Rating — Amperes Ratings Are Continuous Duty Life (Min.) Type of 28 VDC Cycles Load Main Aux. x103 Resistive 50 25 2 Inductive 10 12 1 Inductive 20 — — Motor 50 10 — Lamp 50 5 .5 115VAC 400Hz 115/200VAC 115/200VAC Main Aux. 400Hz-3Ø 60Hz-3Ø* 25 2 25 2.5 — — — 2.5 15 1 15 — 10 — 10 2.0 5 .5 .5 1.0 Overload Current — 50 AMPS DC, 80 AMPS 400Hz Rupture Current — 60 AMPS DC, 100 AMPS 400Hz Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE Auxiliary Contact Bounce — 4 MILLISECONDS MAX. Max. Contact Drop at 25 Amps — INITIAL 0.150 VOLTS End of Life — 0.175 VOLTS Temperature Rating — -70˚C TO + 125˚C Altitude — 300,000 Feet Shock* — Z, Y, & V Enclosures — 200 g for 6 mS W, X & M Enclosures — 100 g for 6 mS Vibration, Sinusoidal* — Z, Y, & VEnclosures — 30 g 33-3000Hz W, X & M Enclosures — 20 g 33-3000Hz Vibration, Random* — Z, Y, & V Enclosures — 0.4 g2/Hz 50-2000Hz W, X & M Enclosures — 0.2 g2/Hz 50-2000Hz Dielectric Strength — At Sea Level —   All circuits to ground and circuit to    circuit — 1250 V rms   Coil to ground — 1000 V rms At 80,000 Feet — 350 V rms Insulation Resistance — Initial (500 VDC) — 100 MΩ Min. After Life or Environmental Tests — 50 MΩ Min. Operate Time at Nominal Voltage — DC Relays — 15 ms or less AC Relays — 10 ms or less Release Time at Nominal Voltage — DC Relays — 15 ms or less AC Relays — 50 ms or less 5 * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Pickup or Dropout or Must Hold Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 18 Ω 4.5 0.3 2.5 2 12 DC 70 Ω 9.0 0.75 4.5 3 28 DC 290 Ω 18.0 1.5 7.0    4 (A) 28 DC 290 Ω 18.0 1.5 7.0 5 48 DC 865 Ω 32.0 2.5 14.0 6 28 400Hz 225 mA 22.0 1.25 10.0 7 28 50/400Hz 120 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. PAGE 29 CII Mid-Range Relays *60 Hz loads rated for 10,000 operations General Specifications CII Mid-Range Relays FCAC-325 Series (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals TERMINALS CODE "A" Socket Pin Terminals Pin Terminals are Gold Plated .050 ± .005 (1.27 ± (13) Silicone Rubber Gasket .250 (6.35) .270 (6.86) CODE "B" Solder Pin Terminals Pin Terminals are Tin/Lead Plated .250 (6.35) .375 ± .020 (9.52)± .51 .300 (7.62) .300 (7.62) .062 ± .001Dia. Pin (1.57 ± .02) 5 Plcs .062 ±.002 Dia. Pin (1.57 ± .05) REGISTRATION PIN -X2 .270 (6.86) .040 (1.02) .156 (3.96) CODE "X" .150 typ. (3.8) .625 .937 15.88 23.80 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) FULL R 6 PLCS .312 7.92 1.00 (25.4) 1.015 (25.79) 1.015 (25.79) .625 .937 15.88 23.80 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) .312 (7.92) 6-32 UNC-2A 3 Studs * .375 (9.52) 1.00 (25.4) .047 (1.20) 1.015 (25.78) 1.015 (25.79) 1.718 Max. (43.64) 1.00 (25.4) 1.718 Max. (43.64) CODE "Z" CODE "W" .150 typ. (3.8) 1.00 (25.4) 1.015 (25.79) FULL R 6 PLCS All Enclosures have cupro-Nickel cans bright acid tin/lead plated after assembly to terminal headers. For socket pin terminals: specify "Y" enclosures with DC coils and "V" enclosures with AC coils. 1.00 (25.4) CODE "Y" .093 ± .003 Dia.Pin (2.36 ±.08) 9 Plcs BLUE BEAD Dimensions: Inches ± .010 (mm ± .25) 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) 1.718 Max. (43.64) .040 ± .002Dia. Pin (1.02 ± .05) 2 Plcs -X2 +X1 ENCLOSURES .625 .937 15.88 23.80 FULL R 6 PLCS .300 ± .020 (7.62)± .51 BLUE BEAD .150 typ. (3.8) 1.015 (25.79) .625 ± .020 (15.88)± .51 .093 +.002 - .000Dia. Pin +.05 (2.36 - .00 ) 6 Plcs +X1 BLUE BEAD CODE "V" .062 ± .001Dia. Pin (1.57 ± .02) 5 Plcs .062 ±.002Dia. Pin (1.57 ± .05) REGISTRATION PIN -X2 +.002 .093 - .000Dia. Pin +.05 (2.36 - .00 ) 6 Plcs +X1 CODE "C" Solder Hook Terminals Hook Terminals are Tin/Lead Plated .040 (1.02) .156 (3.96) AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS .040 (1.02) 1.015 (25.79) .687 (17.44) .343 (8.71) .160 (4.06) .687 (17.44) .160 (4.06) *Metric threads available, To specify use M in place of W CII Mid-Range Relays FCAC-325 Series (Continued) Terminal Wiring TERMINAL WIRING DC COILS 1 C X2 - B + A X1 2 + A U X DC COILS WITH TRANSIENT SUPPRESSION 2 1 12 C X2 - 13 B + 11 A BLUE BEAD X1 + A U X 1 12 C 13 B 11 A BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. AC COILS 2 X2 12 A U X AC X1 13 11 BLUE BEAD REGISTRATION PIN .150 (3.81) .630 (16.00) -X2 12 .450 (11.43) 13 .300 (7.62) .600 (15.24) 11 Terminal designations are for reference only and do not appear on the header. +X1 .432 (10.97) 5 BLUE BEAD .234 (5.94) CII Mid-Range Relays TERMINAL VIEW HOW TO ORDER HOW TO ORDER FCAC-325-A Y 4 RELAY TYPE TERMINALS (Socket Pins, DC Coil) FCAC-325 -A Y 4 RELAY TYPE ENCLOSURE (With Flangesand DC coil) COIL (28 VDC WithDC Transient TERMINALS (Socket Pins, Coil) Suppression). ENCLOSURE (With Flanges and DC Coil) COIL (28 VDC With Transient Suppression) PAGE 31 CII Mid-Range Relays FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay Product Facts Performance Data n 50,000 Electrical Characteristics cycles under resistive load Initial Insulation Resistance — 100 MΩ, minimum, at 500 Vdc, between each pin and case Insulation Resistance After Life or Environmental Test — 50 MΩ, minimum, at 500 Vdc, between each pin and case Dielectric Strength at Sea Level: Contacts to Ground and Between Contacts — 1250 Vrms, 60 Hz Coil to Ground — 1000 Vrms, 60 Hz Dielectric Strength at 80,000 ft (25,000 m) — 500 Vrms, 60 Hz (all points) n Corrosion-protected, hermetically sealed metal enclosure n -70° to +125°C temperature range n Rated for altitude to 300,000 ft. in high-vibration, high-shock environments n 1 Form X (SPST-NO-DM) contact n Meets MIL-PRF-6106 requirements n 50 A switching capability n Balanced force design n One cubic inch in size n